HABONIM H25 Series Installation, Operating, Maintenance Download Page 17

Three Piece High Pressure Ball Valves 

 H25 Valves Series

 

Three  Piece High Pressure  Ball Valves 

 H25 Valves Series

 

 

 

 

16 

3.

 

Assembly

 

The following instructions are for valves of all sizes. 

3.1.

 

Lubricate the stem thrust seal (7) and the stem seal(9) 
with appropriate lubricant.

 

3.2.

 

Place the stem thrust seal (7) on the stem (4).

 

3.3.

 

Insert the stem (4) horizontally into the center body (1) with the 
threaded side first and carefully guide it up through the stem bore. 

3.4.

 

Holding the stem (4) up insert the stem seal (9) over the stem

 

(4) and into the stem bore. Place  the follower (10) and O-ring (10B), 
slide bearing (10A), two disc springs (11), and Thread the stem nut 
(12) onto the stem (4).

 

3.5.

 

Tighten the stem nut onto the stem according to 

table 1

3.6.

 

Add the tab lock washer (13).

 

 

 

 

  
 

 

 
 
 
 

 

 

Handles assembly for  all  valve sizes  

3.7.

 

Lubricate the stem thrust seal (7) and the stem seal(9) 
with appropriate lubricant.

 

3.8.

 

Place the stem thrust seal (7) on the stem (4).

 

3.9.

 

Insert the stem (4) horizontally into the center body (1) with the threaded side first and carefully 
guide it up through the stem bore. 

3.10.

 

Holding the stem (4) up insert the stem seal (9) over the stem

 

(4) and into the stem bore. Place  the follower (10) and O-ring (10B), slide 
bearing (10A), two-disc  springs (11), and Thread the stem nut (12) onto 
the stem (4).

 

3.11.

 

Tighten the stem nut onto the stem 
according to 

table 1

 

3.12.

 

Add the tab lock washer (13).

 

3.13.

 

Place the handle (14) on the top of the tab 
lock washer.

 

3.14.

 

Place the serrated washer (15) and tighten 
the handle nut (16) onto the stem according 
to 

table 1

 

3.15.

 

Thread the stop pin (8) 

 

 

Valve Size

 

Body  Size 

Stem Size

 

Stem Thread

 

HERMETIX

 

 

 

 

 

N-m

 

Lb-In

 

1/4”

-

3/4”

 

Size  A 

1/2”

 

3/8”

-24UNF

 

6

 

53

 

1”

-

1.5”

 

Size B 

1”

 

7/16”

- 20 UNF

 

11

 

97

 

 

Detail A:

 

Table 1:

 

Detail A:

 

Detail A:

 

Summary of Contents for H25 Series

Page 1: ...Three Piece HighPressure BallValves H25 ValvesSeries Installation Operating Maintenance Three Piece High Pressure Ball Valves H25 Valves Series REV00 03 23 Itemnumber YP0007941...

Page 2: ...manuals for additional product safety information or contact Habonim Keep hands and objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious...

Page 3: ...capabilities date hour name andsignature of the responsible engineer air pressure onsite time toclosethevalve timetoopenthevalve The combined corrosion anderosionallowanceforthevalvebody wallthickness...

Page 4: ...n dryair according toISO 4414 The air compressor must incorporate a filteron the intakesystemand contain only lubricants that are resistant toignition orcarbonization at anticipatedtemperatures The ai...

Page 5: ...arts asstatedinthismanual Where indoubt please consultwithHabonim Anyunstable fluidorgasshouldbe identified byitsmanufacturerandmustnotbeused withHabonim valves CAUTION The valves should be used in aw...

Page 6: ...ndsshould notbe removed until immediately prior to installation 5 1 6 Visualinspection shouldbeperformed onasemi annualbasisandresultsrecorded 6 Installation The installation procedure forHabonimballv...

Page 7: ...sfortheEuropeanmarketandabove1 carry the CEmarkwiththeinformation requiredbythe PED 6 2 3 The valve markingsthatare accordingtoAPI 6Dstandardarepresentedinorderto provide the user fulltraceability and...

Page 8: ...nin a normal vibrating environment Wheninstalling a valve in a high vibrating environmentsuchasforan off roadapplication please contact Habonim 6 4 Threaded End Valves 6 4 1 Valveswiththreadedendsshou...

Page 9: ...ine service itmustbe ensuredthatitisclosedwithablindend connection andthe valve issecuredagainstbeingopened unintentionally WARNING Never look intothe valve bore while the valveis in a flow line Press...

Page 10: ...ated seal wear and high valve operating torque 7 2 It is strongly recommendedtotightenthe stemnuttorqueaccordingtovalue inTable1inthe Disassembly andassembly manualevery15 000cycles 7 3 If the valveis...

Page 11: ...s are in the fail close position 1 Remove the air hose or the solenoidvalve fromthe actuator 2 Release one turn the boltsconnectingthe bracket and the actuator bottomplan 3 Remove completelythe boltsc...

Page 12: ...valve ISO5211 pad 3 Place the adaptor onthe valve stem checkthat the adaptor fitssnugly ontothe valve stemwithoutplay and is in the correct angular relationshipto the actuator gear shaft 4 Make sure...

Page 13: ...stmentscrewsare lockedin place by usingLoctite221 any change of screwsposition must be repeatedwithrenewalof the glue overthe screws thread 9 Tightenall bracket bolts withsuitable spanner 10 Hold the...

Page 14: ...hPressure BallValves H25 ValvesSeries Three Piece High Pressure Ball Valves H25 Valves Series 13 Disassembly Assembly Manual Three Piece High Pressure BallValves Series included H25 Series Sizesinclud...

Page 15: ...nd objects away from the valve ports at all times Actuated valves could be accidentally operated resulting in serious injury or valve damage Before removing a valve from the line always make sure the...

Page 16: ...hasalsobeen dischargedfromthevalvecavity Setthe valve to openposition Remove the dowelpins Carefully removetheendsfromthevalvebody Remove anddiscardthe seats bodysealsandallthe valve parts Setthe valv...

Page 17: ...dlesassemblyforall valvesizes 3 7 Lubricate the stemthrustseal 7 andthestemseal 9 withappropriate lubricant 3 8 Place the stemthrustseal 7 onthestem 4 3 9 Insertthe stem 4 horizontallyintothe centerbo...

Page 18: ...nd turnthe stemsothe valveisatopenposition to preventthe ballfrom fallingout 3 18 Assemblebothseals 6A 6B andseats 5 onthe valve ends 2 andthreadthe assembledend into the valve body 1 3 19 Tightenthe...

Reviews: