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HABONIM C52 Series, Installation, Operating, Maintenance

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Top Entry Trunnion Mounted Cryogenic Ball Valves  – C52 
Valves Series

 

Top Entry Trunnion Mounted Cryogenic Ball Valves – C52

 

Valves Series

 

8

 

 

 

 
 
 
 

Disassembly & Assembly Manual 
Top Entry Trunnion Mounted Cryogenic Ball 
Valves

 

Series included:

 

C52 Series

 

 

Sizes included:

 

1/2

” - 6” (DN15 – DN150) 

Summary of Contents for C52 Series

Page 1: ... Habonim EUROPE Tel 34 640 384 759 sales_eu habonim com sales_international habonim com Habonim AUSTRALIA Tel 61 400 001 988 sales_au habonimau com Habonim CHINA Tel 86 21 64453190 146 sales_china habonim com Habonim ISRAEL Tel 972 4 6914911 Fax 972 4 6914935 sales_international habonim com Habonim UK Tel 44 1633 484554 Fax 44 1633 482252 sales_uk habonim com Habonim SINGAPORE Tel 65 6296 7828 Fax...

Page 2: ...ieve any pressure that could be trapped in the body cavity 3 Utmost caution must be taken when handling a valve that has toxic corrosive flammable or a contaminant nature media flowing through its pipeline The following safety precautions are recommended when dismantling valves with hazardous media 3 1 Wear safety glasses protective headgear clothing gloves and footwear 3 2 Have available running ...

Page 3: ...ame and signature of the responsible engineer air pressureon site time to close the valve time toopen the valve Habonimrecommendvalvefullmaintenanceoperationevery500 000cyclesor4years whichevercomes first The combined corrosion anderosion allowance forthe valvebody wall thickness is 1mm Whenthis allowance has been eroded or corroded mechanically removed or otherwise the valve should no longer be u...

Page 4: ...alveshavetheir naturalfinishanddo not needanyadditional protectiononce installed 4 1 Long Term Storage 4 1 1 It is advisable to storethe valvesin waterproofconditions Ball valves should be protected to safeguardagainsthumidity Moisture dust dirt sand mud saltspray andseawater 4 1 2 Manual ball valvesmust remain inthe open position during the periodof storage 4 1 3 Actuatedvalves fail to close posi...

Page 5: ...nameplateforidentificationofmaterials 5 1 3 Removeanyspecial packingmaterialssurrounding the valve 5 1 4 Checkthevalvefortheflowdirectionindicationmarks Appropriatecaremust be taken toinstall the valveforproperfloworientation 5 1 5 Inspect the valve interiorthrough the end ports to determine it is clean and free from foreignmatter accordingtoASMEG93 03E1 5 1 6 Cycle the valveand inspectanyfunction...

Page 6: ...are presented in order to provide the user fulltraceabilityandinformationregardingthevalve Unlessotherwiserequested nameplateswillbe secured to the valve body and will be visible to user The information on the nameplate is as described below Standard Habonim Tag Habonim logo Body material Seat material Valvesize Valvedescription Ball material Work order Max pressure Standard ATEX Tag ATEX specific...

Page 7: ...irectionalandfreeofclosedcavities sothereis nodirectionarrowonthevalveaswellasno preferredinstallationdirectionorpressurerelief side 5 3 2 DO NOT Install Cryogenic valves with the extended bonnet tilted more than 45 from the upright vertical positionfor the 12 5 3 3 DO NOT Install Cryogenic valves with the extended bonnet tilted more than 15 from the upright vertical positionfor the 6 Valve Tiltin...

Page 8: ...between 5 5 3 Insert the valve between the flanges If tiltingor levering of the flanges is required avoid harming the sealingsurfacesoftheflanges 5 5 4 Align the valve and the pipe counter flanges and insert at least 2 bolts at the lowest side of the flange tosupportthegaskets 5 5 5 Slide the gaskets between the flanges Insert the remainingbolts and thread the nuts hand tight 5 5 6 Beforetightenin...

Page 9: ...re the normal expected maximum break out torques These torques have been confirmed by laboratory testing of each valve under controlled conditions Highly viscous or abrasive media frequency of operation and temperature fluctuations could cause an increase in valve torque 7 Maintenance HABONIM valveshavea long andreliablelife andmaintenanceis seldom required Whenmaintenanceis necessary valvescanber...

Page 10: ...nic BallValves C52 Valves Series Top Entry Trunnion Mounted Cryogenic Ball Valves C52 Valves Series 8 Disassembly Assembly Manual Top Entry Trunnion Mounted Cryogenic Ball Valves Seriesincluded C52 Series Sizesincluded 1 2 6 DN15 DN150 ...

Page 11: ...s injury or valve damage 2 Before removing a valve from the line always make sure the line has been depressurized and drained Cycle the valve a few times to relieve any pressure that could be trapped in the body cavity 3 Utmost caution must be taken when handling a valve that has toxic corrosive flammable or a contaminant nature media flowing through its pipeline The following safety precautions a...

Page 12: ...he valve with the line pressure fully relieved before attempting disassembly to ensure pressure has also been discharged from the valve cavity 2 3 Cycle the valve to the open position 2 4 For manually operated valves ensure that the handle is positioned parallel to in line with the pipeline for automated valves check that the stem flats or the stem groove are parallel to the pipeline WARNING Disas...

Page 13: ... letter S on the body flange surface For easier plate removal use either a bolt screwed into one of the two threaded holes or a hook tool bolt usage is shown on the picture 2 12 Remove and discard the ball radial bearing from the plate 2 13 Slightly tilt the ball away from the seat and remove it from the valve 2 14 Using the cartridge grip provided with the repair kit release and remove the seat c...

Page 14: ... seat it 3 2 Place the thrust washer with its coated side facing up 3 3 Place the new housing seal on the new seat cartridge from the repair kit 3 4 Insert the cartridge into the valve body and hand tighten it 3 5 Using the cartridge grip and a torque wrench tighten the cartridge according to the torques in table 1 3 6 Place new stem bearing into the centering plate Table 1 Valve Size Torque Nm 1 ...

Page 15: ... slightly from side to side Avoid pressing on the seat with the ball during insertion After insertion the ball will be slightly inclined 3 8 Use the stem to bring the ball into the upright position and to energize the seat springs Put the centering plate onto the stem with the radial bearing facing down While holding the plate with one hand pull the stem toward the seat with the other energizing t...

Page 16: ...C52 Valves Series 14 3 9 Place the primary and secondary bonnet seals into the body 3 10 Place the stem thrust seal onthe stem WARNING For valves of size 2 and above verify that the thrust seal chamfer faces down 3 11 Insert the stem into the bonnet with thethreaded side in and carefully guide it up through the stem ...

Page 17: ... onto the stem Stem assembly for actuated valves in sizes 1 1 2 6 DN40 DN150 For manually operated valves stem assembly go to page 19 3 15 Lubricate the stem seal and the anti abrasion ring with an appropriate lubricant 3 16 While pulling up on the stem insert the stem seal over the stem and into the stem bore 3 17 Place the anti abrasion ring slide bearing follower the two disc springs tab lock w...

Page 18: ... 12 UNF 120 1060 6 DN150 10 2 8 UN 300 2655 Important An excessively tightened stem nut can cause excessive packing wear and increasestemtorque 3 19 Insert the stembearinginside the bottomflange of the bonnet 3 20 Place the bonnet onto the body coupling the stem slot with the ball drive and aligning the S on the bonnet with the body seat side also marked with S 3 21 Ensure that the bolt holes in t...

Page 19: ...lts should be done according to the tightening sequence illustrated Tightening pattern 3 24 Tighten the body bolts according to table 3 Table 3 3 25 Close and open the valve several times to ensure its proper operation Bolt material Thread Valve size Requiredtorque N m Lb In Stainless Steel Grade A2 70 M8 1 2 DN15 20 180 M10 3 4 1 DN20 DN25 40 350 M12 1 1 2 DN40 65 575 M16 2 2 1 2 DN50 DN65 180 15...

Page 20: ...stembolt 4 2 5 Place and tighten the stop screw 4 2 6 With correct stop pin installation the handle will provide quarter clockwise turn from open to closed position 4 3 Pipe type handle disassembly sizes from 1 1 2 to 6 4 3 1 Removethe wrenchbolt handle wrench head stem nut tab lock washer stop plate follower slide bearing anti abrasion ring and the stem seal Place all removed components in a clea...

Page 21: ...ust seal 1 7a Anti abrasion ring 1 8 Stop screw 1 8A Spring washers 1 9 Stem seal 1 10 Follower 1 10A Slide bearing 1 11 Disc spring 2 12 Stem nut 1 13 Locking clip Tab lock washer 1 Item Description Qty 14 Handle 1 14A Stop plate 1 14B Wrench head 1 15 Serrated washer 1 16 Handle nut Wrench bolt 1 17 Sleeve 1 20 Anti static spring 1 2 21 Anti static plunger 1 2 23 Tag not shown 1 24 Bonnet primar...

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