Habasit Rossi A Series Operating Instructions Manual Download | Manualshive

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93

UTD.123.2019-10.00_EN

2

1

Oil filling

Pay attention to the correct position of the oil level plug (see cat. EP).
For mounting positions with input side in vertical position, during the oil filling it is very important

to always open the plug located up to the level air to escape in order to reach the correct level.

When the output speed n

2

is lower than 0,3 min

-1

and the mounting position is horizontal, the

gear reducer must be completely filled with oil.

Oil filling:

a. Open plugs 1 and 2.

b. 2. Fill with oil by the plug 1 up

to reach the correct level

c. Close plugs 1 and 2.

Oil level

2

1

oil level

1

2

For some mounting positions, as foreseen in ch. 6, an expansion tank

is needed in order to allow the correct oil level and the natural thermal

expansion of lubricant.
It is very important that it must always be placed above the oil level.
For the oil filling consider the instructions below:

Expansion tanks

a. Open plugs 1 and 2.

b. Fill with oil by the plug 1 up to reach the correct level

c. Close plugs 1 and 2.

oil level

1

2

For sizes from 030A with mounting positions V3-V31-V32-V33, when ordered, the expansion tank kit does

not include the piping arrangement. In these cases, please refer to the instructions below:

Oil filling:

a. Open plugs 1 and 2.

b. Fill with oil by the plug 1 up to reach the correct level

c. Close plugs 1 and 2.

Mounting positions
V3-V31-V32-V33

Oil level

19 – EP series

-

Mounting positions, oil quantity and tanks

Notes
For oil quantities gear reducers for slewing drives are to be filled with (output designs R-S-H), refer to quantities stated
in previous tables for gear reducers with output design F.
Stated oil quantities are approximate for provisioning.
The exact quantity gear reducer is to be filled with is definitely given by the level.

Tab. 19.1 Grease quantity for slewing drives output bearings

Size

R

S

H

Output design

grease

quantity g

Output design

grease

quantity g

Output design

grease

quantity g

007

R30b

50

S30b

50

H30b

50

015

R30c

100

S30c

100

H30c

70

021

R30d

120

S30d

120

H30d

120

030

R30e

150

S30e

150

H30e

150

042

R30f

170

S30f

170

H30f

170

060

R30g

200

S30g

200

H30g

200

085

R30h

220

S30h

220

H30h

220

125

R30i

250

S30i

250

H30i

250

180

R30j

300

S30j

300

H30j

300

250

R30k

350

S30k

350

H30k

350

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Summary of Contents for Rossi A Series

Page 1: ...A E G H EP series ATEX Operating Instructions ...

Page 2: ...nd storage 23 6 1 Lifting and handling 23 6 2 Storing 24 7 Installation 25 7 1 Maintenance and cleaning 25 7 2 General 25 7 3 Initial inspection to be executed by skilled staff 27 7 4 Tightening torques for fastening bolts feet flange accessories and for plugs 28 7 5 Flange mounting 31 7 6 Foot mounting 32 7 7 Shaft mounting 34 7 8 Hollow low speed shaft mounting 36 7 9 Gear reducer assembly and d...

Page 3: ...cks and operations 75 14 2 Table of commissioning checks and operations 76 14 3 Table of checks and operations frequency during normal running 77 15 A series Mounting positions oil quantity and position of plugs 78 15 1 Oil quantity levels for worm GEAR REDUCERS and GEARMOTORS 78 15 2 Mounting positions and plug position for worm GEAR REDUCERS and GEARMOTORS sizes 79 16 E series Mounting positions...

Page 4: ...ncerning waste treatment and recycling of exhaust material housings gears shafts and bearings of gear reducer must be handled as scrap iron materials along with all other steel components worm gears have a bronze crown and must be handled as bronze waste material along with other bronze components for all other non metallic components seal rings caps etc follow the instructions in force exhausted ...

Page 5: ...r standard brake or non standard motor or of the possible motor variator and or the electric supply device frequency converter soft start etc and or any optional electric devices e g independent cooling unit etc consult the specific attached documentation If necessary require it Maintenance When operating on gear reducer or on components connected to it the machine must be at rest disconnect motor...

Page 6: ... symbol X followed by the identification code of technical document to be referred to concerning running conditions 2 2 Special conditions for a safe use Before carrying out any operation the user must carefully read this document ATEX instructions for use and any other supplementary technical documents attached In the case of accessories Rossi has the right to supply interchangeable probes such a...

Page 7: ...7 UTD 123 2019 10 00_EN This page is intentionally left blank ...

Page 8: ...cal and 1 worm gear pair 2IV 2 cylindrical and 1 worm gear pair TRAIN OF GEARS 32 250 final reduction center distance mm SIZE U universal MOUNTING O bevel helical SHAFT POSITION 3 sizes 32 81 2 sizes 100 250 MODEL A standard B reduced worm shaft end C double extension worm with reduced shaft end D double extension wormshaft DESIGN Ød ØP IEC MOTOR MATING DIMENSIONS TRANSMISSION RATIO MOUNTING POSIT...

Page 9: ...V5 R gear reducer MR gearmotor MACHINE TRAIN OF GEARS 32 180 final reduction center distance mm SIZE U universal sizes 50 180 P with feet sizes 32 41 F with flange sizes 32 41 MOUNTING C coaxial SHAFT POSITION 1 2 standard MODEL A standard DESIGN Ød ØP IEC MOTOR MATING DIMENSIONS TRANSMISSION RATIO MOUNTING POSITION see page 16 ...

Page 10: ...airs ICI 1 helical 1 bevel and 1 helical gear pairs C2I 1 bevel and 2 helical gear pairs C3I 2 helical 1 bevel and 1 helical gear pairs TRAIN OF GEARS 40 360 final reduction centre distance mm SIZE U universal MOUNTING P helical O bevel helical SHAFT POSITION 2 3 standard 4 long MODEL A standard others DESIGN Ød ØP IEC MOTOR COUPLING DIMENSIONS TRANSMISSION RATIO MOUNTING POSITION see page 17 R 2I...

Page 11: ...ard others MODEL 1 SHAFT POSITIONS P helical O bevel helical MOUNTING U universal SIZE 4000 8001 TRAIN OF GEARS Parallel shaft 2I 2 cylindrical gear pairs 3I 3 cylindrical gear pairs 4I 4 cylindrical gear pairs Right angle shafts CI 1 bevel and 1 helical gear pair C2I 1 bevel and 2 cylindrical gear pairs C3I 1 bevel and 3 cylindrical gear pairs MACHINE R gear reducer ...

Page 12: ...ompositions and ratios are available on request Use selection software or consult us Designation example R 2EL 002A 45 2 Y C042M1 F10a C30x58 B5 R 2EL 009A 25 9 Y S070M1 P10c I55x400 B3 R 3EB 030A 68 3 Y H120M1 A10e J38x58 B53 Gear red size and transm ratio 1EL 1 planetary stage 2EL 2 planetary stages 3EL 3 planetary stages 4EL 4 planetary stages 5EL 5 planetary stages 6EL 6 planetary stages 2EB 1...

Page 13: ...ng P fout mounting integral with housing Slewing drives R S H INPUT C cylindrical S splined H hollow for shaft mounting M flanged K hollwo with keyways Z splined hollow shaft X Non standard design T Flange motor shaft SW Stop washer SB Splined bushing WF Wheel flange SC Splined bar R pinion gear TA torque arm SD shrink disc FB foot bracket others see ch 6 7 UH hydraulic motor I IEC electric motor ...

Page 14: ...ear pairs with internal or external toothing with several space positions parallel intersecting orthogonal axis with the aim to reduce motion and to increase torque of a rotating driving machine e g electric hydraulic motor etc to drive a great number of machines lifting traverse movements rotations etc They are made of a cast iron or stainless steel housing including shafts equipped with toothed ...

Page 15: ...0 975 8 000 100 830 12 500 1 320 12 500 1 700 12 500 101 1 800 16 000 125 1 330 18 000 2 650 20 000 3 450 20 000 126 1 580 18 000 3 550 25 000 140 5 000 31 500 5 150 28 000 160 2 450 26 500 7 100 40 000 7 750 35 500 161 2 910 30 000 180 10 900 45 000 200 4 620 45 000 10 000 50 000 15 500 56 000 225 21 800 71 000 250 8 020 63 000 31 500 90 000 280 43 700 112 000 320 54 500 140 000 321 69 000 140 00...

Page 16: ...7 500 009A 9 000 10 600 56 000 63 000 012A 12 500 15 000 71 000 80 000 015A 15 000 18 000 63 000 80 000 018A 18 000 21 200 85 000 106 000 021A 21 200 28 000 85 000 106 000 030A 31 500 45 000 100 000 106 000 042A 45 000 67 000 132 000 140 000 060A 63 000 90 000 140 000 160 000 085A 90 000 140 000 200 000 224 000 Size MN2 N m M2max N m Fr2 1 N C Fr2 1 N S Train of gears Coaxial iN 1 Radial loads val...

Page 17: ... 63 000 012A 12 500 15 000 71 000 80 000 015A 15 000 18 000 63 000 80 000 018A 18 000 21 200 85 000 106 000 021A 21 200 28 000 85 000 106 000 030A 31 500 45 000 100 000 106 000 042A 45 000 67 000 132 000 140 000 060A 63 000 90 000 140 000 160 000 085A 90 000 140 000 200 000 224 000 Trai of gears Bevel helical iN Size MN2 N m M2max N m Fr2 1 N C Fr2 1 N S 1 Radial loads valid for cylindrical shaft ...

Page 18: ...00 000 250 000 280 000 180A 180 000 280 000 355 000 375 000 250A 265 000 400 000 375 000 425 000 355A 375 000 560 000 530 000 560 000 500A 530 000 800 000 670 000 710 000 710A 710 000 1 120 000 800 000 850 000 Size MN2 N m M2max N m Fr2 1 N C Fr2 1 N S Train of gears Coaxial iN ...

Page 19: ...l helical iN Size MN2 N m M2max N m Fr2 1 N C Fr2 1 N S 125A 125 000 200 000 250 000 280 000 180A 180 000 280 000 355 000 375 000 250A 265 000 400 000 375 000 425 000 355A 375 000 560 000 530 000 560 000 500A 530 000 800 000 670 000 710 000 710A 710 000 1 120 000 800 000 850 000 ...

Page 20: ...emperature class maximum temperature that can be reached by the device T4 T3 G T135 C T200 C D Gb Db Gc Dc protection level category 2G 2D 3G 3D respectively IP54 IP degree of protection 11 Technical file number deposited 12 Identification of the Certification Body where the technical file was filed 13 Maximum permissible power at the high speed shaft with working and efficacious cooling systems i...

Page 21: ... be lower as it depends from train of gears and transmission ratio for the gearmotors the mass is always the same of gearmotor without motor therefore consider also the mass of motor stated on relevant name plate in order to know the total mass In view of above mentioned points if it is necessary to know the exact mass consult Rossi 5 2 Lubricant For A E G H series if not otherwise stated gear red...

Page 22: ...tivity 108 Ω grey color RAL 7040 Tab 5 3 1 Painting Series Size Internal painting External painting Notes Final color grey RAL 7040 Features A 32 81 Epoxy powder prepainted Epoxy powder prepainted Water soluble polyurethan dual compound conductive enamel Total thickness 90 120 μm Resistant to atmospheric and aggressive agents corrosivity class C3 according to ISO 12944 2 Suitable for further coats...

Page 23: ...earmotor use exclusively clearance or threaded holes present in the gear reducer housing feet as purely shown in the figures below Avoid unbalanced liftings during the handling max inclination 15 compared with mounting position during the transport and if necessary use addition belts in order to balance the load Do not use shaft ends Do not use motor eyebolts if any Do not use front threads of sha...

Page 24: ...s Assuming normal surroundings and the provision of adequate protection during transit the unit is protected for storage up to 1 year For a 2 year storing period in normal environment or up to 1 year in environment with high humidity and temperature and or environment with high changes in temperature it is necessary to pay attention also to following instructions generously grease the seal rings t...

Page 25: ...6 for further instructions consult Rossi Verify the radial and axial loads are to be according to the max admissible value stated in our technical catalogues In doubtful cases consult Rossi There were no damages during transport or storage The motor shaft has not been displaced axially in such a way as to result in the fan blades touching the fan cover or shield causing possible damage to one or m...

Page 26: ...fitting gear reducer and machine and or gear reducer and eventual flange B5 it is recommended to use locking adhesives such on the fastening screws also on flange mating surfaces The bonding connection of gear reducer and eventually his base must be carried out through one of the free casing holes remove paint from mating surface use conductors of adequate section according to the regulations in f...

Page 27: ...es involve a high number of on load starts it is necessary to use thermal probes for motor protection fitted on the wiring magnetothermic breaker is unsuitable since its threshold must be set higher than the motor nominal current of rating Connect thermal probes if any to auxiliary safety circuits Use varistors and or RC filters to limit voltage peaks due to contactors Fuses do not prevent from vo...

Page 28: ... 4 2 Tightening torque for plugs Gear red size Thread dimension MS N m 40 50 G 1 4 7 63 81 M16 1 5 14 100 140 G 1 2 14 160 280 G 3 4 14 320 360 G 1 25 400 401 G 1 25 4001 6301 G 1 25 7101 G 1 1 4 25 8001 G 1 1 2 25 Tab 7 4 1 Tightening torque for fastening bolts feet and flanges Screw MS N m UNI 5737 88 UNI 5931 84 cl 8 8 cl 10 9 cl 12 9 M4 2 9 4 M5 6 8 5 10 M6 11 15 20 M8 25 35 40 M10 50 70 85 M1...

Page 29: ... Ø min 022A 12 M16 140 3 12 20 031A 15 M16 160 3 16 20 043A 24 M16 170 12 9 with washer 300 HV min Size 001A 021A Tab 7 4 3 Tightening torque for fastening bolts feet and flanges Size 030A 710A Tab 7 4 4 Tightening torque Size 022A 031A 043A Tab 7 4 6 Tightening torque Size 030A 710A Tab 7 4 5 Tightening torque Size Performance e g C100M1 F10e C F S F H A Z F n d l Ø min 030A 24 M16 150 042A 28 M1...

Page 30: ...put design n d l min output design n d l min output design n d l min 007 R30b 12 M12 50 S30b 16 M10 100 H30b 10 M16 60 015 R30c 10 M16 60 S30c 16 M12 130 H30c 12 M16 55 021 R30d 24 M16 65 S30d 16 M14 140 H30d 12 M20 70 030 R30e 24 M16 65 S30e 24 M16 160 H30e 24 M20 80 042 R30f 24 M20 70 S30f 28 M16 180 H30f 24 M20 70 060 R30g 24 M20 80 S30g 24 M20 220 H30g 24 M20 80 085 R30h 24 M20 80 S30h 28 M20 ...

Page 31: ...43A EP series For splined couplings apply adequate lubricants To machine the driven shaft please refer to the dimensions shown in ch 4 catalog EP series Before mounting pay attention to clean carefully mating surfaces In presence of external radial loads or torque required M2 0 7 MN2 apply locking adhesives Tighten the screws according to the values given in the table on previous page To machine t...

Page 32: ...e any walls must distance from this one at least half gear reducer center line E series Gear red size Short bolt Long bolt UNI 5737 88 lmax 50 51 M10 30 M10 35 63 64 M12 35 M12 40 80 81 M14 40 M14 50 100 101 M16 50 M16 60 125 126 140 M20 60 M20 70 160 180 M24 70 M24 90 G series Gear red size Worm UNI 5737 88 lmax 40 M6 22 50 M8 30 63 64 M10 35 80 81 M12 40 100 M14 50 125 140 M16 55 160 180 M20 70 ...

Page 33: ...hine the gear reducer requires a rigid connection structure resistent to radial loads The shape and position tolerances stated below must be followed Installation To ensure proper functioning and optimum transfer of power between the gear reducer and the driven gear the gear reducer requires a rigid connection construction that is resistant to torsion The form and position tolerances listed below ...

Page 34: ...g parts of gear reducer or of its parts may occur foresee adequate supplementary protection devices against rotation or unthreading of the gear reducer from shaft end of driven machine following to accidental breakage of the reaction arrangement accidental breakage of shaft end of driven machine Attention For vertical ceiling type mounting and only for gear reducers equipped with locking rings or ...

Page 35: ...on in case of flexible torque arm System with torque arm A E G H series According to dimensions some mounting positions of the motor flange torque arm could not be possible Before mounting the reaction arm clean carefully the coupling surfaces and apply locking adhesives on the screws and on mating surfaces Tighten the screws by a dynamometric wrench at values shown in the table 7 4 10 ...

Page 36: ...ck through bott could reveal two zones with slightly lowered diameter see fig 5 6 1 this lowering is intentional and not affecting the keying quality which is improved in terms of duration and precision and is nt hindering the mounting of machine shaft end executed as shown in fig 7 8 1 Warning When mounting the gear reducer on the machine shaft end D diameter see fig 7 8 2 at hollow shaft engagem...

Page 37: ...H9 hub N9 shaft shaft hub 19 6 6 502 6 3 5 21 83 24 8 7 632 8 4 27 33 28 8 7 63 8 4 31 2 30 8 7 63 8 4 51 32 71 32 10 8 70 10 5 35 3 38 10 8 90 10 5 51 40 71 4 40 12 8 90 12 51 43 3 48 14 9 110 14 5 51 8 60 18 11 140 18 7 64 4 70 20 12 180 20 81 74 31 75 20 12 180 20 7 5 79 9 80 22 14 200 22 9 85 4 90 25 14 200 25 9 95 4 100 28 16 250 28 10 106 4 110 28 16 250 28 10 116 4 125 32 18 320 32 11 132 4...

Page 38: ...al fastening with locking rings or bushing especially when having heavy duty cycles with frequent reversals verify after some hours of running the bolt tightening torque and eventually apply the locking adhesive again Respect the tightening torques stated in the table 7 11 1 Attention In applications with travelling lifts the locking bush isn t sufficient anymore to grant a stable keying of the ho...

Page 39: ... 230 621 668 400 414 124 116 M16 n 15 250 57 4000 4001 210 220 260 754 788 446 480 1655 1655 M20 n 14 490 47 4500 4501 230 240 280 768 799 434 465 1805 1805 M20 n 163 490 44 5000 5001 260 270 320 935 970 565 600 2005 2005 M20 n 203 490 53 5600 5601 290 300 360 958 992 538 572 2255 2255 M20 n 243 490 55 6300 6301 325 335 400 1063 1110 603 650 2505 2505 M24 n 213 840 74 7101 360 370 460 1335 1394 77...

Page 40: ...at about 120 as shown in fig 7 12 4 tighten the screws by a dynamometric wrench set at a value approximately higher than 5 compared to the one foreseen in table 7 12 1 the screws of shrink disc must be gradually and uniformly tightened with continous sequence not diagonally see fig 7 12 5 and during several phases approx 1 4 rotation each time until the 1 4 rotation is not possible anymore tighten...

Page 41: ... using approximately turns for several passes until turns can no longer be achieved continue to apply overtorque for 1 or 2 more passes and at the end verify the bolt tightening torque when having heavy duty cycles with frequent reversals verify again after some hours of running the bolt tightening torque mount the gear reducer on the machine shaft end insert the shaft slowly to allow an air escap...

Page 42: ...readed hole located on the hollow shaft see below detail T outputs can be used for gear reducer shaft mounting on solid splined shaft end and on solid splined gear wheel flange For the assembly of T output to a solid splined gear flange consider the following instructions disassemble the metal plugs on splined gear holes pre arranged for the half ring fastening screws lubricate carefully the splin...

Page 43: ...70 130 M20 16 34 44 1 99 25 14 140 110 25 9 95 4 95 m 6 170 M20 16 34 25 14 140 25 9 100 4 100 j6 k6 165 M24 19 41 1 79 28 16 140 28 10 106 4 110 m 6 j6 k6 210 165 M24 19 41 41 1 63 28 16 180 140 28 10 116 4 125 j6 k6 210 2006 M30 22 45 1 71 32 18 180 180 32 11 132 4 140 j6 k6 200 M30 22 45 1 52 36 20 180 180 36 12 148 4 160 j6 k6 240 M36 27 54 1 33 40 22 220 220 40 13 169 4 180 j6 k6 240 M36 27 5...

Page 44: ...eated to a temperature of 80 100 C The couplings having a tip speed on external diameter up to 20 m s must be statically balanced for higher tip speeds they must be dynamically balanced Where the transmission link between gear reducer and machine or motor generates shaft end loads ensure that loads do not rise above catalogue values loads do not rise above catalog values and values of application ...

Page 45: ... the false direction even if short could irremediably damage the backstop device the coupling seats and or the electric motor they could also cause the overheating of the backstop device over the temperature limit of 135 C and the generation of mechanical sparks EP series EP gear reducers according to size can be equipped with a backstop device This system permits the rotation in one specific dire...

Page 46: ...clutches and belt drives affect service factor favourably allowing its reduction in certain heavy duty applications consult us if need be Tab 7 15 1 Service factor fs1 based on the nature of load 1 and running time Nature of load of driven machine 1 fs1 2 Ref Description Running time h A series 3 150 h 6 300 h 12 500 h 25 000 h 50 000 h 2 h d 4 h d 8 h d 12 h d 24 h d a Uniform 0 67 0 85 1 1 25 1 ...

Page 47: ...e phase motor P1 9 2 kW 1 Standard 1 560 355 1 25 P2 9 2 kW 1 064 Average 1 25 355 224 1 18 Electric three phase brake motor 1 06 High 1 4 224 140 1 12 1 18 140 90 1 06 1 12 Hydraulic 1 90 56 1 1 06 56 1 1 Internal combustion multi cylinder 1 25 single cylinder 1 5 Tab 7 15 6 Service factor fsATEX according to gear reducer ATEX design Gear reducer design fsATEX A E G EP series H series 2G 2D 1 18 ...

Page 48: ...ses choose factor ft2 from the continuous duty column S1 ATTENTION in presence of at lease a load level with power P2n Pt applied for a duration equal to or higher than ti 20 min you have to consider this load level in the Pth dimensioning Tab 7 16 1a Nominal thermal power PtN of E G H series Train of gears PtN kW E series 80 81 100 101 125 126 140 160 180 2I 15 22 4 33 5 35 5 53 56 3I 11 2 17 25 ...

Page 49: ... 9 Size 125 126 Size 160 161 1 400 15 2 14 12 2 11 2 10 4 8 7 1 6 6 5 9 23 4 21 8 18 9 17 4 16 1 12 5 11 4 10 3 9 3 1 120 13 1 11 9 10 3 9 5 8 8 6 7 6 5 6 20 2 18 9 16 3 14 9 13 8 10 8 9 7 8 7 7 8 900 11 3 10 2 8 9 8 1 7 5 5 8 5 1 4 76 17 4 16 1 13 9 12 7 11 8 9 1 8 3 7 5 6 7 710 9 6 8 7 7 5 6 9 6 4 4 89 4 36 4 03 15 13 8 11 8 10 8 10 7 7 7 6 3 5 7 560 8 3 7 4 6 4 5 8 5 4 4 17 3 7 3 44 12 8 11 8 1...

Page 50: ...5 40 30 250A 100 75 75 56 50 37 5 67 50 50 37 5 355A 125 95 90 67 60 45 80 60 60 45 500A 160 118 106 80 71 53 71 53 710A 200 150 125 95 80 60 90 67 Tab 7 16 1c Nominal thermal power PtN of EP series Notes of pages 50 51 Position of the reference groove 1 For MR 2I ft3 1 2 Including B51 B52 B31 B32 B61 B62 B71 B72 B81 B82 1 With simultaneous water cooling by coil values are multiplied by 1 8 4 For ...

Page 51: ... 5 Thermal factor ft5 according to cooling air speed on gear reducer housing Air speed m s Installation environment ft5 0 63 very small environment or without air movements or with protected gear reducer consult us 0 63 small environment and with limited air movements 0 71 1 wide environment without air movements 0 9 1 25 wide environment with light air movements e g gearmotor with self cooled mot...

Page 52: ...0 85 iN 16 1 1 1 1 1 1 1 0 85 0 85 B7 iN 14 1 0 71 0 71 0 71 0 71 0 71 0 71 0 71 0 71 iN 16 1 1 1 1 1 0 71 0 71 0 71 0 71 V5 iN 14 1 1 1 0 71 0 71 0 71 0 71 0 71 0 71 iN 16 1 1 1 1 1 1 1 0 71 0 71 V6 iN 14 1 1 1 1 1 1 1 0 851 0 851 R 3I MR 3I B6 iN 63 1 1 1 1 1 0 85 0 85 0 85 0 85 B7 iN 63 1 1 1 0 71 0 71 0 71 0 71 0 71 0 71 iN 71 1 1 1 1 1 1 1 0 71 0 71 V5 iN 63 1 1 1 1 1 1 1 0 71 0 71 V6 iN 63 1...

Page 53: ...r gearmotor is provided with a plug for flowing over level red colour see fig 8 1 3 fill after unscrewing a m plug in order to check the obtained level by oil outlet Fig 8 1 1 Filler plug with filter and valve Fig 8 1 2 Level plug with dip stick Fig 8 1 3 Plug for flowing over level 2I 3I 4I 100 125 m p V6 3I 125 m p V51 ICI 100 200 m p B61 C3I 100 125 m p B61 1 For high speed continuous duty an e...

Page 54: ...tion free environment An overall guide to oil change interval is given in the table and assumes pollution free surroundings Where heavy overloads are present halve the values Apart from running hours replace or regenerate synthetic oil at least each 5 years Oil change intervals Table 8 2d Lubricants Manufacturer PAO synthetic oil PAG synthetic oil ADDINOL Eco Gear S Eco Gear M AGIP Blasia SX Blasi...

Page 55: ...ooling unit when it is used both for gear reducer and extruder support Gear red size Approximate oil quantity extruder support l 140 160 0 8 180 1 1 200 1 5 225 2 5 250 280 4 320 360 9 1 4000 4001 20 4500 4501 16 Grease lubricated bearings Lubrication is for life assuming uniform load and pollution free environment Replace the grease every year with running up to 12 h d and every 6 months with run...

Page 56: ...le and shaft end is G7 j6 for D 28 mm F7 k6 for D 38 mm apply a thread braking seal type LOXEAL 23 18 the coupling surfaces to prevent contact oxydation push the motor up to shoulder do not force the motor shaft inside the gear reducer danger of severe injury tighten the motor fastening screws or nuts to gear reducer motor flange In presence of hub clamp helical gearmotors 2I 3I with motor size 20...

Page 57: ...t axial fastening fig 7 3 1B seal with locking adhesive type LOXEAL 58 14 also the motor shaft section below the pinion in the event of axial fastening system with hub clamp and dowels be sure that these ones do not overhang from spacer external surface screw the dowel and matrix the motor shaft with a tip grease the pinion teeth the sealing ring rotary seat and the seal ring with KLÜBER Petamo GH...

Page 58: ...12 41 41 14 75 105 263 225 2 12 2 36 2 12 190 152 25 22 12 41 41 14 75 105 263 250 2 36 2 65 2 5 180 5 170 5 25 22 12 50 5 50 5 18 100 125 311 280 2 24 2 5 2 36 180 5 170 5 25 22 12 54 54 15 100 125 311 320 321 2 12 2 36 2 24 60 255 34 30 16 66 66 2 129 177 302 360 2 2 24 2 12 60 255 34 30 16 66 66 2 129 177 302 400 401 2 2 24 2 12 2 2 34 30 16 2 2 2 2 2 2 Tab 10 3 2 Internal heat exchanger 1 Free...

Page 59: ...l protruding from the gear reducer must not be damaged bent dented obstructed as this can prejudice the correct flow of water for cooling or result in leaks Before connecting the coil to the pipe fittings used for feeding and draining of the cooling water first rinse to clear out any possible obstructions For the connection it is sufficient to use a smooth metallic tube having a d external diamete...

Page 60: ... reducer for gear reducer design 3GD the oil temperature probe is Buyer s responsibility The heater is piloted through proper control device releasing when achieving the pre set oil temperature IMPORTANT The data stated in the table refer to mounting positions B3 and B8 for other mounting positions consult us Features specific power 2W cm2 single phase supply 230 V 50 60 Hz or three phase Δ 230 Y ...

Page 61: ...tter see specific documentation The temperature gauge is realized with a thermo resistor Pt100 having following features platinum wire with 100 Ω at 0 C according to EN 60751 single element 4 wire connection according to IEC 751 precision class A according to CEI EN 60751 alluminium body supplied without cable gland cover screwed with pin chain and earth screw IP66 range of measurement 40 C T 160 ...

Page 62: ... Attention Assemble and disassemble the sensor with gear reducer without oil Setting 2 operating thresholds are foreseen Alarm anormal temperature increase consult the table 14 1 and identify the possible over heating causes when no operation is possible start the procedure of machine block Block achieving the maximum temperature allowed start immediately the procedures of machine block exclude th...

Page 63: ...l XT 3 K Maximum current 10 A Maximum voltage 400 V a c 250 V d c SPDT contact Functional safety SIL2 Thermostat B121 120 II 2 G Ex d IIC T6 IP65 II 2 D Ex d IIC T85 C IP65 Features It is a thermostat for oil with following features Incremental 5 K steps internal temperature regulator manually set by operator Body aluminium alloy Liquid dilatation probe in cylindrical sump made of nickel plated br...

Page 64: ...r B121 120 or EExd IIB for TRI120 The thermostat must not be altered or modified if modification is necessary consult Rossi When the thermostat has an external and an internal grounding terminal the internal grounding terminal shall be used as primary equipment grounding means whereas the external grounding terminal is only for a supplementary secondary grounding connection where local authorities...

Page 65: ... cables must be installed in mechanical protections such as conduit pipes with separating joints at the top and the end of the pipes Minimum cable section has to be 0 22 mm2 All active passive safety barriers and connected devices insulated amplifiers relays if any must be certified according to EN 60079 11 standards with EEX ia IIC protection and have to be installed in a safe area The contacts a...

Page 66: ...rs to the comprehensive range of PB brakes however it is possible to obtain several setting values if need be Nominal setting pressure value rising pressure operation pressure or set point 100 bar Actual Setting Pressure from 98 to 102 bar Resetting pressure failing min 92 bar Electrical connection Follow the instructions stated in the installation and maintenance manual supplied by the manufactur...

Page 67: ...e entry 1 4 G x12 Brake Release Port Cable entry B C 1 4 G x12 Brake Release Port A design Brake of PB series B Pressure switch C Connection KIT HORIZONTAL optional VERTICAL standard Pressure switch mounting position fig 11 5 1 fig 11 5 2 ...

Page 68: ... presence example EN 60079 14 EN 60079 17 etc The instrument can be mounted in whatever position but in order to execute a careful measurement it is necessary to mount it in vertical direction and that the flow traverses it from the bottomo to the top ùThe oil must be pollution particles free otherwise the instrument could not operate properly install an oil filter or a magnetic filter in order to...

Page 69: ...er without load in order to verify if it correctly runs In this circumstance cause of the elimination of potential residual air an oil filling up to level could be necessary During the first running hours it is important to check noise level vibrations sealings If you notice any malfunctions please refer to ch 14 A running in period with gear reducer running at 50 of rated torque is suggested as f...

Page 70: ...icians Therefore the request of bearing gear shaft spare parts may not be taken in consideration without any direct intervention of Rossi field service network As alternative the gear reducer will have to be sent back to Rossi for all necessary maintenance operations Rossi undertakes and grants no responsibility or guarantee for any damages and or malfunctions arising from the use of non original ...

Page 71: ...identify the cause of leak if necessary consult Rossi ripristinare il livello o la quantità richiesta In presence of dusty environment pre arrange an dequate maintenance plan so that the thickness of dust laying on gear reducer or gearmotor surface is reduced to a minimum and never exceeding 5 mm For this operation use antistatic materials Be sure that the safety and control devices are effective ...

Page 72: ...sitioned so that it does not work on the same point of sliding contact as the previous ring When dismounting the cap whenever gear reducers are provided with reset the sealing with adhesive on cleaned and degreased mating surfaces For lubrication interval see table 8 2 Indiependently from running hours replace or regenerate synthetic oil at least each 5 8 years according to gear reducer size runni...

Page 73: ...sible to define any periodical maintenance and replacement of bearings in advance It is therefore necessary to undertake periodical checks according to table 14 3 to verify noise level and vibrations with the help of appropriate diagnostic equipment and instruments If the measured values worsen even slightly it is necessary to stop gear reducer or gearmotor and after having inspected inside and co...

Page 74: ... Anomalous noise One or more teeth with Consult Rossi dents or spallings excessive flanks roughness Bearings failure defect or bad lubrication Consult Rossi Taper roller bearings with excessive clearance Consult Rossi Vibrations Check the fastening and the bearings Lubricant leaking from seal ring Seal ring with worm bakelized damaged or false mounted seal lip Replace seal ring see ch 13 4 Damaged...

Page 75: ...been correctly tightened 7 12 Has the hub clamp correctly tightened 9 2 Has the eventual cylindrical pinion been correctly mounted on the motor shaft 9 3 Is there oil in the reducer correct quantity level 7 2 8 12 1 15 20 Is the level plug accessible 7 2 8 1 Is the filler plug with filter and valve present only size 100 8 1 13 6 Is the filler plug accessible for maintenance 8 1 15 20 Has the machi...

Page 76: ...rculation Keep under control for the first 4 h air temperature 40 C gauge pressure 0 absence of oil leaks Measure and compare values with those previously measured H Functionality of oil water cooling unit Check circulation of water and oil Keep under control for the first 4 h water temperature 20 C water flow rate 15 20 dm3 min gauge pressure 0 Measure and compare values with those previously mea...

Page 77: ...ed a 5 mm thickness M Cooling air passage when necessary also every day N Screws and tightening torque at any oil change and when excessive vibration is detected 7 4 O Motor absorption every six months for category 3G 3D each month for category 2G 2D every three months P Electrical bonding every six months for category 3G 3D each month for category 2G 2D every three months Q Cleanliness of filler ...

Page 78: ...1 with gear reducer in mounting position B7 Tab 13 1 1 Oil level dimension x and quantity for gear reducers and gearmotors A series sizes 32 81 Size Train of gears Mounting position Oil level dimension x1 mm and quantity l V IV 2IV B3 V5 V6 B6 B7 B8 B3 V5 V6 B6 B7 B8 B3 V5 V6 B6 B7 B8 mm l mm l mm l mm l mm l mm l mm l mm l mm l 32 34 0 15 25 0 2 34 0 16 42 0 2 25 0 25 42 0 2 40 34 0 26 24 0 35 34...

Page 79: ...ures For mounting position B7 the level is stated on the dipstick mounted on the filler plug R V 100 250 B3 B6 B7 B8 V5 V6 Oil filler plug Oil level plug Oil drain plug Bearing greased Both low speed shaft bearings greased size 200 n1 710 min 1 bearing lubrication pump R IV 100 250 B3 B6 B7 B8 V5 V6 Oil filler plug Oil level plug Oil drain plug Bearing greased Both low speed shaft bearings greased...

Page 80: ...reased Both low speed shaft bearings greased MR IV 100 250 B3 B6 B7 B8 V5 V6 size 200 nworm 710 min 1 bearing lubrication pump Oil filler plug Oil level plug Oil drain plug Bearing greased Both low speed shaft bearings greased MR 2IV 100 126 B3 B6 B7 B8 V5 V6 Oil filler plug Oil level plug Oil drain plug Bearing greased Both low speed shaft bearings greased ...

Page 81: ...ensure that there are no more gas pockets in the oil which is included in the gear reducer Measure as specified in fig 14 1 1 with gear reducer in mounting position B6 Fig 14 1 1 Position the gear reducer or gearmotor mounting position B6 for the measurement of oil level quantity Tab 14 1 1 Oil level dimension x and oil quantity gear reducers and gearmotors E series sizes 50 81 Size Train of gears...

Page 82: ...ternal low speed shaft bearing greased high speed shaft bearings No 2 greased Upper bearings greased No 2 or 3 for V5 No 2 for V6 Possible high oil splash for the corrective factor f t3 of nominal thermal power PtN See ch 5 14 Oil filler plug Oil level plug Oil drain plug MR 2I 3I 100 180 B3 B6 B7 B8 V5 V6 Oil filler plug Oil level plug Oil drain plug Internal low speed shaft bearing greased high ...

Page 83: ...ning of the units verify that the dimensions X mm between the plug shoulder and oil level corresponds to the value stated in table 15 1 using a dipstick Before checking ensure that there are no more gas pockets in the oil which is included in the gear reducer Measure as specified in fig 15 1 1 helical and 15 1 2 helical bevel Fig 15 1 1 Position the helical gear reducer of gearmotor mounting posit...

Page 84: ...m l mm l mm l mm l 40 45 0 4 24 0 55 24 0 55 35 0 47 2 0 7 12 0 6 50 60 0 6 25 0 9 30 0 8 30 0 8 45 0 7 5 1 05 15 1 63 64 80 0 7 65 0 8 46 1 60 0 9 42 1 4 48 1 2 48 1 2 58 1 40 1 5 B7 50 1 3 V5 50 1 4 V6 50 1 3 58 1 1 40 1 8 50 1 4 80 81 115 1 2 92 1 5 68 1 9 80 1 5 45 2 7 54 2 3 54 2 3 72 1 7 42 2 9 B7 52 2 5 V5 48 2 6 V6 52 2 5 72 1 9 42 3 2 52 2 7 Tab 15 1 2 Oil level dimension X and oil quanti...

Page 85: ...s the upper bearings are greased Possible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 For sizes 140 180 225 280 360 see corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 Oil filler plug not in view Oil level plug not in view Oil drain plug not in view R 2I 100 125 B3 B6 B7 B8 V5 V6 Possible high speed lubrication device when it is not pre...

Page 86: ...g not in view Oil drain plug not in view R CI 100 B3 B6 B7 B8 V5 V6 The 2 upper bearings are greased Oil filler plug not in view Oil level plug not in view Oil drain plug not in view R CI 125 360 B3 B6 B7 B8 V5 V6 1 Possible bearing lubrication pump when it is not present or there are no ducts the upper bearings are greased Possible high oil splash for the corrective factor ft3 of nominal thermal ...

Page 87: ...r bearings are greased Oil filler plug not in view Oil level plug not in view Oil drain plug not in view UO2A UO2H UO2H sin UO2V UO2V sin Oil filler plug not in view Oil level plug not in view Oil drain plug not in view Possible bearing lubrication pump when it is not present or there are no ducts the upper bearings are greased Possible high oil splash for the corrective factor ft3 of nominal ther...

Page 88: ... side Oil filler plug not in view Oil level plug not in view Oil drain plug not in view MR 3I 140 360 B3 B6 B7 B8 V5 V6 Possible bearing lubrication pump when it is not present or there are no ducts the upper bearings are greased Possible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 Design UP2D mounting position B6 n1 335 min 1 the bearing of double exten ...

Page 89: ... view Oil drain plug not in view UO2A UO2A sin UO2H UO2H sin UO2V UO2V sin UO2R UO2R sin UO2D UO2D sin UO2H UO2Hsin UO2D UO2Dsin UO2R UO2Rsin Possible bearing lubrication pump when it is not present or there are no ducts the upper bearings are greased Possible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 Position of tapped holes for identification of mou...

Page 90: ...ation of mounting position 2 When motor is on the top the 2 high speed shaft bearings are greased UO2H UO2Hsin UO2R UO2Rsin Oil filler plug not in view Oil level plug not in view Oil drain plug not in view MR C3I 100 125 B3 B6 B7 B8 V5 V6 Oil filler plug not in view Oil level plug not in view Oil drain plug not in view The 2 upper bearings are greased Mounting position B6 the bearing of the first ...

Page 91: ...6 with double extension or hollow low speed shaft R 3I 4000 8001 B3 B6 B7 B8 V5 V6 Possible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 Mounting position B3 may be identified from the position of the screw heads as arrowed The same applies for V5 and V6 with double extension or hollow low speed shaft R 4I 4000 8001 B3 B6 B7 B8 V5 V6 Possible high oil sp...

Page 92: ...ssible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 Mounting position B3 may be identified from the position of the screw heads as arrowed The same applies for V5 and V6 with double extension or hollow low speed shaft R C3I 4000 8001 B3 B6 B7 B8 V5 V6 Possible high oil splash for the corrective factor ft3 of nominal thermal power PtN see ch 7 16 1 Mounti...

Page 93: ...evel 1 2 For sizes from 030A with mounting positions V3 V31 V32 V33 when ordered the expansion tank kit does not include the piping arrangement In these cases please refer to the instructions below Oil filling a Open plugs 1 and 2 b Fill with oil by the plug 1 up to reach the correct level c Close plugs 1 and 2 Mounting positions V3 V31 V32 V33 Oil level 19 EP series Mounting positions oil quantit...

Page 94: ... 1 3 1 3 2 1 2 3 2 3 4 1 4 3 4 3 4 8 4 7 1 6 1 7 2 2 2 4 2 2 3 9 4 1 4 1 4 8 4 8 1 8 1 9 2 5 2 7 2 5 4 4 3 4 3 4 8 4 8 Size 001A 021A Oil quantity l Stated oil quantities are approximate for provisioning The exact quantity gear reducer is to be filled with is definitely given by the level Mounting positions1 Output design F A Based on the motor size the expansion tank is required Based on the outp...

Page 95: ...5 7 7 7 7 3 2 3 2 4 4 2 4 6 2 6 1 6 1 7 4 7 4 B52 1 8 1 9 3 3 3 5 6 5 6 5 6 9 8 9 8 2 2 2 4 2 5 2 4 4 2 4 1 4 1 4 7 4 8 2 1 2 1 2 5 2 6 2 5 3 6 3 6 3 6 4 3 4 3 V1 V13 1 9 1 9 3 3 1 3 5 7 5 5 5 5 9 4 9 4 2 2 2 2 3 3 2 3 5 4 5 4 5 4 6 5 6 6 2 5 2 5 3 3 3 5 3 3 5 5 5 4 5 4 6 7 6 7 Size 001A 021A Mounting positions1 Output design F A Oil quantity l For further information see cat EP series Based on th...

Page 96: ... 6 5 6 9 8 9 8 2 2 2 4 2 5 2 4 4 2 4 1 4 1 4 7 4 8 2 1 2 1 2 5 2 6 2 5 3 6 3 6 3 6 4 3 4 3 V5 V53 1 9 1 9 3 3 1 3 5 7 5 5 5 5 9 4 9 4 2 2 2 2 3 3 2 3 5 4 5 4 5 4 6 5 6 6 2 5 2 5 3 3 3 5 3 3 5 5 5 4 5 4 6 7 6 7 V6 V63 2 7 2 8 4 4 4 5 4 4 8 2 8 3 8 3 14 3 14 3 3 3 1 3 7 3 8 3 6 6 1 6 3 6 3 6 8 6 8 3 3 3 3 3 9 4 1 3 9 5 4 5 6 5 6 6 2 6 2 B3 B31 B33 B32 B8 B81 B83 B82 B6 B61 B63 B62 V6 V61 V63 V62 V5 ...

Page 97: ...5 V3 V6 1 1 1 2 2 2 1 1 9 3 2 2 9 3 4 5 4 4 1 3 1 4 2 2 1 1 9 3 8 3 9 3 9 4 4 4 3 1 6 1 7 2 3 2 4 2 3 3 8 3 9 3 9 4 5 4 5 2 2 2 6 2 8 2 6 4 1 4 3 4 3 4 8 4 8 B5 V1 V3 B7 V6 B3 V5 B6 B8 Mounting positions Output design F A Mounting positions Design P Oil quantity l Size 001A 021A For further information see cat EP series For further information see cat EP series Based on the gear reducer size the e...

Page 98: ...6 3 7 3 6 6 3 6 3 6 3 7 4 7 4 3 1 3 1 3 9 4 1 3 9 6 6 6 7 3 7 3 B52 1 2 1 2 2 2 2 3 8 3 7 3 7 6 2 6 2 1 4 1 4 1 8 1 9 1 8 3 2 3 1 3 1 3 7 3 7 1 5 1 5 2 2 1 9 3 3 3 3 6 3 6 V1 V13 1 5 1 5 2 5 2 6 2 5 4 8 4 6 4 6 7 6 7 6 1 9 1 9 2 7 2 9 2 7 4 9 4 9 4 9 6 6 2 2 2 2 3 3 2 3 5 1 5 1 5 1 6 4 6 4 Mounting positions Output design F A Oil quantity l Size 001A 021A Based on the gear reducer size the expansi...

Page 99: ...2 1 2 1 2 2 2 2 3 8 3 7 3 7 6 2 6 2 1 4 1 4 1 8 1 9 1 8 3 2 3 1 3 1 3 7 3 7 1 5 1 5 2 2 1 9 3 3 3 3 6 3 6 V5 V53 1 5 1 5 2 5 2 6 2 5 4 8 4 6 4 6 7 6 7 6 1 9 1 9 2 7 2 9 2 7 4 9 4 9 4 9 6 6 2 2 2 2 3 3 2 3 5 1 5 1 5 1 6 4 6 4 V6 V63 2 2 3 4 3 5 3 3 6 4 6 4 6 4 10 7 10 7 2 4 2 4 3 3 2 3 5 1 5 3 5 3 5 8 5 8 2 7 2 8 3 4 3 5 3 3 4 8 5 5 5 6 5 6 B3 B31 B33 B32 B83 B81 B8 B82 B6 B63 B62 V6 V61 V63 V62 V5...

Page 100: ... 1 5 6 4 6 2 8 1 15 22 33 46 59 89 V1 5 5 6 9 8 7 11 5 11 4 14 5 27 40 60 86 5 7 6 8 9 8 9 5 12 3 11 9 15 5 29 43 63 89 114 174 V3 3 8 7 1 6 1 9 8 7 5 12 5 15 8 29 43 63 89 3 8 7 3 6 2 10 7 6 12 4 16 2 30 44 65 91 117 177 Size 022A 710A Mounting positions Output design F A Oil quantities l Stated oil quantities are approximate for provisioning The exact quantity gear reducer is to be filled with i...

Page 101: ... 2 15 9 19 1 19 2 38 52 82 104 6 8 9 8 11 7 11 5 14 3 14 2 22 9 32 50 66 98 122 194 B52 7 6 8 8 2 9 4 10 4 10 16 8 31 4 9 6 3 7 8 8 2 9 3 11 1 11 2 21 44 46 57 4 5 4 6 4 6 3 7 7 7 6 12 2 18 26 34 51 63 102 V1 V13 10 1 7 8 10 6 13 15 14 2 20 5 45 6 9 7 5 10 5 10 8 13 5 14 8 16 7 34 52 70 92 6 1 8 5 10 4 10 2 13 12 9 20 3 32 46 64 93 118 182 Oil quantities l Size 022A 710A Mounting positions Output ...

Page 102: ...1 44 58 83 3 1 3 6 5 2 5 6 4 6 2 8 4 15 22 32 45 58 88 V1 5 9 7 1 10 1 9 8 12 6 12 5 16 5 28 42 62 88 116 166 6 2 7 3 10 3 10 12 8 12 4 16 8 30 44 64 90 116 176 V3 3 5 7 1 6 9 8 7 5 12 5 16 5 28 42 62 88 116 166 3 8 7 3 6 3 10 7 7 12 4 16 8 30 44 64 90 116 176 Mounting positions Output design F A Oil quantities l Size 022A 710A Stated oil quantities are approximate for provisioning The exact quant...

Page 103: ...18 7 18 8 38 52 82 104 6 6 9 6 11 5 11 3 14 1 14 22 7 32 50 66 98 122 194 B52 6 4 5 8 2 9 4 10 4 10 16 8 26 3 9 4 8 6 2 6 4 7 8 9 4 9 4 19 26 45 56 3 3 4 8 5 8 5 6 7 7 11 4 16 25 33 49 61 101 V1 V13 9 7 9 12 4 18 8 15 7 20 33 5 31 6 4 6 7 9 7 9 9 12 7 14 15 8 32 46 69 91 5 8 8 2 10 1 9 9 12 7 12 6 19 9 29 45 63 92 116 181 Mounting positions Output design F A Oil quantities l Size 022A 710A Stated ...

Page 104: ...B62 B72 B82 B33 B53 B63 B73 B83 Filler plug with breather Transparent level plug Spillway plug Drain plug Expansion tank1 Elbow 1 For more information see cat EP series 2 Only for 2EB train of gears 3 Only for size 022A Mounting positions B5 B52 B53 Size 022A 710A 20 Plug position and types EP series ...

Page 105: ... 4 4 3 4 Mounting positions B31 B51 B61 B71 B81 Mounting positions B51 1 For more information see cat EP series 2 Only for 2EB train of gears 3 Only for size 022A 4 When expansion tank is not necessary Size 001A 021A Size 022A 710A ...

Page 106: ... V51 V52 V53 Size 001A 021A Mounting positions V3 V31 V32 V33 V6 V61 V62 V63 1 For more information see cat EP series 2 Qualora il serbatoio di espansione non sia necessario Filler plug with breather Transparent level plug Spillway plug Drain plug Expansion tank1 Elbow ...

Page 107: ...9 10 00_EN 3 2 4 1 For more information see cat EP series 2 Sizes 030A 042A e 060A 3 Size 085A 4 When expansion tank is not necessary Mounting positions V3 V31 V32 V33 Size 022A 710A Mounting positions V1 V11 V12 V13 ...

Page 108: ...be considered as nominal valus and are valid for a brand new brake with correct lubrication The tollerance on MRstat values is equal to 10 After some braking cycles values of static braking torque could reduce by 5 and 10 due to the adjustment of discs Maximum counter pressure admitted in brake supply pipe 0 5 bar Speed limit The presence of a SAHR brake does not limit the values of n1max and n1pe...

Page 109: ... the value p the brake is fully opened the piston ends its displacement and the discs can rotate freely To ensure a long life of the brake it is suggested to use a release pressure 50 above the value of p and in any case not higher than pmax Brake closed When no pressure is applied to the brake 0 bar springs 1 apply a force to the piston 2 which lock the discs 3 and produce a nominal braking torqu...

Page 110: ...n opening pressure pmin bar 7 6 11 8 11 8 14 7 15 6 19 4 24 7 25 2 28 7 Opening pressure p bar 12 0 18 5 18 5 23 1 24 5 30 5 38 7 39 6 45 1 Max opening pressure pmax bar 300 Max speed n1max min 1 according to n1max and n1peak values of gear reducer Oil volume for opening V l 0 12 PB90 0850 1250 1500 1800 2100 2600 3000 3550 4250 Static braking torque MBstat N m 869 1304 1552 1811 2173 2680 3063 35...

Page 111: ...l name plate data must be specified on eventual spare part orders Lubrication of PB parking brakes PB series parking brakes require lubrication and are supplied without oil as specified on proper adhesive label Before putting the brakes into service fill them with mineral oil ISO VG 32 unless otherwise prescribed by specific documentation Hydraulic oils are generally suitable The separate lubricat...

Page 112: ...quantity 1EL 2EL 3EL 4EL 2EB 3EB 4EB B5 V1 V3 001A 002A 001A 006A 001A 022A 001A 061A 001A 006A 001A 022A 001A 061A 0 09 0 06 0 16 PB10 003 004 006 C200 Oil quantity 1EL 2EL 3EL 4EL 2EB 3EB 4EB B5 V1 V3 003A 006A 009A 022A 030A 061A 085A 180A 009A 015A 022A 030A 043A 085A 125A 0 09 0 06 0 16 ...

Page 113: ... 085A 125A 0 36 0 18 0 67 PB90 009 012 015 C250 Oil quantity 1EL 2EL 3EL 4EL 2EB 3EB 4EB B5 V1 V3 009A 015A 030A 043A 085A 125A 250A 355A 018A 021A 030A 060A 085A 180A 250A 0 48 0 24 0 90 Oil quantities l For mounting position B5 the exact oil quantity ghe gear reducer is to be filled with is definitely given by the level For mounting positions V1 V3 consider the oil quantities stated in the table...

Page 114: ...cts on catalog brake starts when machine shaft is stopeed static conditions supply tube opening and closing is correctly connected to brake and no oil leakage is present For the supply of brake use mineral basis hydraulic oil synthetic oils could damage and compromise the regular operation of brake Connect the hydraulic circuit to drive hole present on brake after removing the protection plug Befo...

Page 115: ...id discharge Therefore before loosening whichever plug filler plug included wait until gear reducer has become cold In all cases always proceed with great care Oil change Oil change of brake must be done according to the same gear reducer intervals Except specific cases brake lubrication is separated from the gear reducer one therefore it is necessary to act on the proper plugs present on brake Us...

Page 116: ...i Multiple disc brake does not block Residual pressure in the circuit Verify the hydraulic circuit Worn discs Consult Rossi With running motor gear reducer does not operate Possible brake blocked Verify hydraulic braking circuit Excessive overheating No lubricating oil Add lubricating oil Disc brake does not open correctly Verify pressure when brake opening Multiple disc brake does not release No ...

Page 117: ...e GmbH Am Grauen Stein 51105 Köln Germany con numero di deposito 557 Ex Ab 3029 19 with deposit number 557 Ex Ab 3029 19 Modena 31 10 2019 doc UT D 000 rev 0 Ing Vittoriano Zanotti Chief Engineering Officer F A C S I M I L E to which this declaration refers satisfies Essenti F A C S I M I L E to which this declaration refers satisfies Essenti Health and Safety Requirements EHSR applicable to F A C...

Page 118: ...118 UTD 123 2019 10 00_EN ...

Page 119: ...119 UTD 123 2019 10 00_EN ...

Page 120: ...ormation contained in this publication however Rossi can accept no responsibility for any errors omissions or outdated data Due to the constant evolution of the state of the art Rossi reserves the right to make any modification whenever to this publication contents The responsibility for the product selection is of the Customer excluding different agreements duly legalized in writing and undersign...

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