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Operating instructions 4126

 

 

Flexproof-Cutter 

AF-61/6x30 

 

 

 

Page 

3

 of

 

14 

Edition: 01/0306 

Subject to alterations 

1. General 

information 

1.1 Application 

The Flexproof-Cutter AF-61/6x30 was specifically designed for the rapid and safe preparation (die-cutting) of 
Habasit spindle tapes and Hamid machine tapes using the Flexproof procedure. The belts/tapes can be up 
to 60 mm/

2.36 in.

 width and 3 mm/

0.12 in. 

thickness. It is suitable for Habasit standard finger geometry with 

the pitch of 6 x 30 mm. Die-cutting is done in manual strokes‚ resulting in the most precise finger cut and 
therefore optimum joint strength.  

The Flexproof-Cutter AF-61/6x30 was developed solely for the purposes described in the operating 
instructions. Improper use, or use for other applications than those described in the instructions, is not 
permissible. Habasit accepts no liability for the consequences of improper application. 

The AF-61/6x30 is manufactured according to the state-of-the-art and fulfills the EC safety regulations. 

These operating instructions imply that all assembly, maintenance, and repair work, as well as operation of 
the die-cutting device, be carried out by skilled personnel or monitored by responsible specialists. 

For reasons of scope, these instructions cannot cover all possible aspects of operation, maintenance, or 
repair. The indications given herein refer to the use of the tools according to their designated purpose by 
skilled personnel. 

In case of doubt or if further detailed information is required, please contact the manufacturer (Section 1.4) 

1.2 

Important safety terms 

In these operating instructions, you will find the terms WARNING, CAUTION, and INDICATION. They signal 
dangers or special information to be borne in mind. 

WARNING 

If disregarded, there is a danger of severe injury, and/or severe material damage. 

CAUTION 

If disregarded, there is a danger of injury, and/or material damage may be caused. 

INDICATION 

Technical information is emphasized if it is important and not readily apparent, even for 
skilled personnel. 

Please observe all indications for assembling, operating, and maintaining this device, as well as all technical 
data! This will prevent possible trouble and/or damage to people or materials. 

Skilled personnel

 refers to persons authorized to perform the required work. These people have been 

sufficiently trained and introduced to their field of activity so that they are able to recognize and prevent 
dangers. They are aware of the pertinent provisions and safety regulations. 

4126INS.FAB-en0306ITA 

Summary of Contents for AF-61/6 30 Series

Page 1: ...ol for 6x30 mm Flexproof finger geometry It is designed mainly for Habasit machine tapes and belts up to 3 mm thickness The AF 61 6x30 has a movable cutting head with two blades It can be positioned by a pin in steps of 6 mm ensuring the required accuracy The fingers are thus cut manually step by step by means of a lever The AF 61 6x30 is designed and suitable for occasional on site preparation of...

Page 2: ...of operation 5 3 Initial start up 5 4 Cutting of belt tape ends 6 4 1 Flexproof cutting of the belt tape 6 4 2 The first operation starting from a new belt tape coil 6 4 3 Continuing Flexproof cutting 7 4 4 Serial Flexproof cutting process 7 5 Service 8 5 1 Preventive Maintenance 8 5 2 Replacement of cutting blades 8 5 3 Replacement of the cutting pad 8 6 Technical data 9 7 Drawings 10 7 1 Spare p...

Page 3: ... personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the tools according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please contact the manufacturer Section 1 4 1 2 Important ...

Page 4: ...red parts clearly referring to the part numbers and if necessary to the illustrations in this manual WARNING The use of foreign parts not meeting Habasit specifications is not admissible Habasit declines all responsibility for the consequences if non Habasit parts are used 1 5 Warranty All tools undergo a strict final inspection On the assumption of correct handling they are warranted against mate...

Page 5: ...cutting pad using two plates Fingers are then cut manually in subsequent steps by a die cutting operation performed with the two blades of the cutting head The max belt tape thickness that can be cut is 3 mm 0 12 in and 60 mm 2 4 in is the max possible belt tape width 3 Initial start up For safe operation place the Flexproof Cutter AF 61 6x30 on a solid workbench or table If it is used only statio...

Page 6: ...1 and move the cutting head slider 11 one step to the next indexing hole Release the indexing plunger 21 in the way that the pin enters the hole Carry out the successive cutting stroke by pressing down lever 16 Repeat the operations until the belt tape is completely cut INDICATION Do not turn the belt tape for the second Flexproof cutting operation Otherwise the cut fingers of both ends will not m...

Page 7: ...s of belts tapes are to be cut the lengths can be marked prior to cutting operation as shown on illustration 2 Insert belt tape in Flexproof Cutter and align mark B on the edge K of the cutting pad Carry out the cutting operation see 4 1 and repeat this operation for every following mark B1 B2 A 150 mm 5 9 in B x Illustration 1 Cutting start from a new coil B B1 x B2 B3 x x Illustration 2 Continui...

Page 8: ... also checklist and record sheet enclosed 5 2 Replacement of cutting blades Remove the base plate 1 unscrewing the four screws Remove the two screws which fix the blank holder 13 and remove it Remove the four screws which fix the two blades 26 Remove the blades 26 WARNING Handle cutting blades with special care The blades can cause injury even if they are worn out Replace the cutting blades making...

Page 9: ...Page 9 of 14 Edition 01 0306 Subject to alterations 6 Technical data Max belt tape width mm in 60 2 4 Max belt tape thickness mm in 3 0 12 Dimensions without lever L x W x H mm in 180 x 150 x 170 7 x 5 9 x 6 7 Net weight kg lbs 4 2 9 25 4126INS FAB en0306ITA ...

Page 10: ...Operating instructions 4126 Flexproof Cutter AF 61 6x30 Page 10 of 14 Edition 01 0306 Subject to alterations 7 Drawings 4126INS FAB en0306ITA ...

Page 11: ...cking plate 8 H08D003200 Rear locking plate 9 H08D003201 Guide rod 10 H08D003085 Washer 11 H08D003086 Slider 12 H08D003202 Plunger support 13 H08D003203 Blank holder 14 H08D003204 Blades support 15 H08D003090 Pressing structure 16 H08D003091 Lever 17 H08D003092 Pressing structure pin 18 H08N011965 Knob 19 H08N010065 Washer 20 H08N011966 Spring 21 H08N011967 Indexing plunger 22 H08N010149 Seeger ri...

Page 12: ...urther information and reference numbers periodically monthly Evaluation criterion Daily 1 6 Remarks 1 Cleaning 1 1 Clean the Flexproof Cutter after use remove residual matter A 2 Inspection of the cutting pad 2 1 Check the condition of the cutting pad If excessive wear and or insufficient cutting quality is found the cutting pad has to be replaced B 3 Checking of die cuts 3 1 Check quality of cut...

Page 13: ...tions to be performed see checklist Next Performed Next Performed Next Performed Next Performed daily work not recorded Check Initials Date Check Initials Date Check Initials Date Check Initials Date 2 1 Inspect condition of cutting pad If excessive wear and or insufficient cutting quality is found the cutting pad has to be replaced 3 1 Check quality of cut and inspect cutting blade for damages If...

Page 14: ... kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE AR...

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