h/p/cosmos Robowalk expander AW Original Directions For Use Download Page 39 | Manualshive

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safety, installation and commissioning

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© 2014 h/p/cosmos sports & medical gmbh author: fh [email protected] created 06.02.2014 printed 06.02.2014 page: 39 of 67

17.

17.1.

Tighten the nut with a torque of 200 Nm.

18.

18.1.

Cover the nuts of the turning unit and
vertical bar by the delivered cover caps.

19.

19.1.

Remove the bent and put the treadmill
back on the floor.

19.2.

Adjust the treadmill as described in the
treadmills manual.

19.3.

Carry out the lifting test as described in
the treadmills manual.

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Summary of Contents for Robowalk expander AW

Page 1: ...r h p cosmos model names development production sales service h p cosmos robowalk expander F M h p cosmos robowalk expander B M h p cosmos robowalk expander F QP h p cosmos robowalk expander B QP h p cosmos robowalk expander AW h p cosmos sports medical gmbh Am Sportplatz 8 DE 83365 Nussdorf Traunstein Germany phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 service h p cosmos com www h p cosmos com m...

Page 2: ...l equipment the latest version of these directions for use or the corresponding additional information should be always considered The latest version of the directions for use is always available in PDF version on the h p cosmos website http www h p cosmos com en company downloads htm N It is strictly forbidden to perform any amendments of the technical design technical specifications labelling an...

Page 3: ...d by h p cosmos The following symbols will indicate which work can be done by the customer and which work has to be done by authorized technicians only The customer user should perform this maintenance and monitoring work Some safety checks or monitoring have to be performed on daily basis It is not expedient to contract certified technicians for such maintenance work However where it is practical...

Page 4: ...paration of the patient user 9 4 3 Preparation of the device 10 4 4 During exercise 10 4 5 Machine care 10 4 6 Danger zones 11 5 Operation 12 5 1 Connection to safety arch 12 5 2 Attachment of cuffs 13 5 3 Setting the load 14 5 4 Connecting the expander 17 6 Application Examples 18 7 Service 20 7 1 Safety notes warnings precautions 20 8 Installation 22 8 2 Installation Front 23 8 3 Installation Fr...

Page 5: ...9 6 Hygiene and cleansing 52 9 7 Spare parts consumables 53 10 Technical data 54 10 1 h p cosmos robowalk expander 54 10 2 Economic life time 54 10 3 Force curves 55 11 Disposal 56 12 Appendix 1 Certificates 57 12 1 Certificate of the TSA TÜV according to ISO 9001 57 12 2 Certificate of the TSA TÜV according to EN ISO 13485 58 13 Appendix 2 Protocols 60 13 1 Adjustment table 60 13 2 Instruction pr...

Page 6: ... 50 DE med h p cosmos locomotion 190 65 E med h p cosmos locomotion 190 65 DE med h p cosmos locomotion 190 65 3p E med h p cosmos locomotion 190 65 3p DE med h p cosmos stratos lt med h p cosmos stratos med h p cosmos mercury lt med h p cosmos mercury med h p cosmos Kistler Gaitway II F h p cosmos Kistler Gaitway II S h p cosmos stratos lt h p cosmos stratos h p cosmos mercury lt h p cosmos mercu...

Page 7: ...gles of tension cables can be set individually via raster holes to match the skills of the patient or the requirements of the therapist Due to the flexibility of the expander cables the movement can be set from almost any point in front of or behind the patient The rear expanders have very different functions and benefits compared to the front expanders The rear cables do not create traction suppo...

Page 8: ...thout a fall prevention system safety arch unweighting system N Do not modify the system and do not connect to other equipment which is not explicitly declared as compatible by all involved manufactures N The system must not be used without carefully trained specialist staff and without the staff having been instructed on the safety regulations N The subject must interrupt the training immediately...

Page 9: ...away from children and animals and should neither be drunk nor eaten N Safety reliability function and accuracy can only be achieved if installation commissioning instruction extension alteration recommended preventive maintenance safety checks and repair are performed by authorized staff N In the event that a user connects standard components to support diagnose or appraise in terms of in house p...

Page 10: ...authorized these loads Disregard may cause injuries and dangerous health problems or even death Under no circumstances should the test person subject patient be overloaded N The subject must interrupt training immediately if he she starts feeling sick dizzy or feels pain The patient should consult his her doctor in this case N The emergency stop of the treadmill must be within reach of the subject...

Page 11: ...ble rolls There may be risk of being jammed Take care for your fingers 2 Illustration shows possible danger of expanders Return expanders slowly Do not let them shoot back to prevent user and material from damage 3 Illustration shows possible danger of pulling knob while expander is under tension Do not pull the knob while the expander is connected to the patient or in any other way under tension ...

Page 12: ...os logo is at the front Close the buckle Attach the carabiner to the vertical belt 1 2 Adjust the length of the rope The rope should be that long the patient is able to move freely but would not touch the running belt with the knees when falling 3 Alternatively to a safety arch an unweighting BWS Body Weight Support system may be utilized as a fall prevention system Picture left h p cosmos airwalk...

Page 13: ... Attachment of cuffs No Illustration Description 1 1 1 There are left and right leg cuffs A left right sign is at the end of the black band 2 2 1 Fix the cuff around the thigh or ankle with the h p cosmos sign readable 2 2 The Velcro tape is just for first fixation It is not sufficient as only fixation 3 3 1 For a safe fixation close the buckle and tighten the band by pulling 3 2 Make sure the gro...

Page 14: ...nd horizontally movable Find the right postion to choose the direction of load for your therapy application In order to increase the pulling force make use of the pretension 5 3 1 Vertical adjustment No Illustration Description 1 1 1 Vertical adjustment 1 1 1 Make sure the expander is not under tension disconnect patient 1 1 2 Pull knob move slide to desired position release knob 1 1 3 Reconnect p...

Page 15: ...inted 06 02 2014 page 15 of 67 5 3 2 Horizontal adjustment No Illustration Description 1 1 1 Horizontal adjustment front 1 1 1 Pull knob move adapter unit to desired position release knob 2 2 1 Rear adjustment unit 2 1 1 Pull knob move unit to desired position release knob 2 1 2 Take care for your fingers 3 3 1 Horizontal adjustments 3 1 1 Front horizontal slide adjustment 3 1 2 Scale 1 5 1 ...

Page 16: ... fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 16 of 67 5 3 3 Pretension No Illustration Description 1 1 1 Pre tension 1 1 1 Shortens expander to increase tension 1 1 2 Take care for well fitting 2 2 1 Pre tension 2 1 1 Make sure expander fits and can t remove 2 1 2 The end of the expander must not lay on the running surface ...

Page 17: ...and note it down appropriately e g in a patient file We have deliberately refrained from giving you standard settings for particular heights because the adjustment can widely differ according to the posture and the individual situation of the testing person 1 2 All adjustments can be protocolled and displayed on the adjustment table in the appendix 2 2 1 Scaled hooks 2 1 1 Scale 1 5 2 1 2 Must not...

Page 18: ...tal the more muscle activity is required N Cave distal tension can have negative effects on patients with back pain as the lever action is too big in case of strength deficits Invigoration of the posterior thigh musculature N Walking backwards N Tension from ventral N s a 2 Improvement of the hip joint flexion N Walking forward N Tension from ventral N Leg cuff mounting thigh N A diagonal pull has...

Page 19: ...Walking forward N Pull from dorsal N Leg cuff mounting ideally on the thigh N Here the patient has to work against a resistance and therefore reaches an improved steadfastness in this walking phase 7 Improvement of the adduction in the hip joint N Walking forward N Pull from dorsal lateral N The more distal the leg cuff is placed the more difficult it is for the patient resp the more strength it t...

Page 20: ...7 1 Safety notes warnings precautions 7 1 1 Room conditions N h p cosmos devices must not be used outdoor and or in environmental conditions other than those specified in the chapter entitled technical data and Environmental requirements N The installation room has to meet the requirements of DIN and VDE installation directives N Never install the device in a flammable or volatile location This ma...

Page 21: ...unqualified personnel may cause damages or injury due to a malfunction Never disassemble repair or modify the device yourself N In case of any detected and or assumed malfunction and or defects and or unreadable safety labels the device is to be disengaged immediately The device is to be marked and secured against operation and the supplier and authorized service personnel has to be informed in wr...

Page 22: ...packaging yourself or send it back to the manufacturer transportation to be paid by the customer 8 1 2 Transport The h p cosmos robowalk expander system is usually delivered in two h p cosmos standard boxes and with an h p cosmos treadmill see shipment instruction in the treadmill manual Some of the components are heavy in weight Please notice that the installation must be done by h p cosmos autho...

Page 23: ...g file n article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 23 of 67 8 2 Installation Front ...

Page 24: ...models mercury with running belt width 50 cm cos30022va01 h p cosmos robowalk expander F 150 50 example 2 front system for treadmill models quasar pulsar with running belt width 65 cm cos30022va02 h p cosmos robowalk expander F 170 190 65 8 2 2 Tools and material required N Instruction manual N Fork wrench size 13 mm N Measuring tape gauge air level 8 2 3 Time personnel needed Time needed for the ...

Page 25: ... 8 2 5 Work steps No Illustration Description 1 1 1 Prepare vertical and horizontal bars for mounting as shown 1 2 Take care the grey expanders are located at the outer side 1 3 The scale of the horizontal bar is only readable head first in this position see detail view 2 2 1 Pull the adjustment screw and bring the horizontal bar in the adapter of the vertical bar 3 3 1 Bring the horizontal bar in...

Page 26: ...2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 26 of 67 4 4 1 The premounted system is held approximately 5cm below the mounting cuffs of the safety arch by a second person 5 5 1 Put the upper half cuff with groove between the horizontal bar robowalk and the safety arch ...

Page 27: ...hor fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 27 of 67 6 6 1 Put the hex head screw 140mm through the wisher distance cylinder horizontal bar and upper half cuff 7 7 1 Bing both screws completely in the horizontal bar and upper half cuff 8 8 1 Arrange the lower half cuff from treadmill side 9 9 1 Put the self locking nut into the lower half cuff ...

Page 28: ...02 2014 page 28 of 67 10 10 1 Fix the hex head screws manually and adjust the cuff by the lower end of the mounting arrow 11 11 1 Pull the screws tight with a fork wrench size 13mm 12 12 1 Add the cover caps 13 13 1 In case the unweighting system h p cosmos airwalk 70 or 160 is used instead of a safety arch the robowalk system is mounted on the additional mounting bracket set cos101355 as describe...

Page 29: ... com created 06 02 2014 printed 06 02 2014 page 29 of 67 8 3 Installation Front airwalk se 8 3 1 Identification of the device cos30022va03 h p cosmos robowalk expander F airwalk se 135 8 3 2 Tools and material required N Instruction manual N Hex head wrench size 4 mm N Hex head wrench size 6 mm 8 3 3 Time Personnel needed Time needed for the entire assembling 2 persons approximately 30 minutes ...

Page 30: ...lease check whether all parts are delivered from h p cosmos 8 3 5 Work steps No Illustration Description 1 1 1 Insert vertical bar into mounting element of vertical bar 1 2 Take care the grey expanders are located at the outer side 1 3 The scale of the horizontal bar is on top as the vertical bars are in upright position see detail view 2 2 1 Fix the vertical mounting bars to the horizontal bar sl...

Page 31: ...ystem should look like this right now 4 2 Release the fixation screws of the brackets and remove the loose ends all four of them 5 5 1 The system should be placed with the upper brackets just above the airwalk stiffening plates as shown 5 2 While one person is holding the system fix the loose part of the brackets again 6 6 1 As the system is attached to the airwalk fix the screws of the mounting b...

Page 32: ...ng file n article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 32 of 67 8 4 Installation Back ...

Page 33: ...mos robowalk expander B 150 50 example 2 back system for treadmill models quasar pulsar with running belt width 65 cm cos30023va02 h p cosmos robowalk expander B 170 190 65 8 4 2 Tools and material required N drawing cos30023 incl part list N hex head wrench size 3 mm N hex head wrench size 6 mm N fork wrench size 19 mm N fork wrench size 24 mm N bent for lifting up the treadmill N air level N gre...

Page 34: ...k of the treadmill on a stable bent or anything else load on bent approx 100 kg 220 lbs CAUTION Make sure that the construction undenerath the treadmill for temporarily elevation of the system is very firm and stable and that it does not tilt Make sure that the safety arch of the device does not hit any ceiling parts and or lighting systems Make sure that nobody gets injured during lifting and or ...

Page 35: ...5 1 Unscrew the whole foot 6 6 1 In case the treadmill has a running deck size of 150 50 replace the standard nuts left with the thinner delivered nuts right 6 2 For running deck size 170 190 65 this action is not needed 7 7 1 Hold the mounting adapter with one hand on the back of the treadmill frame 7 2 Screw the adjustable foot through the adapter into the frame Manufacturing date after 01 2013 ...

Page 36: ...ge 36 of 67 8 8 1 Screw the foot as far as possible 8 2 The mounting adapter is held by the foot now 9 9 1 Take the screws with rings and washers and screw them into the mounting adapter manually 9 2 Attention In case the h p cosmos robowalk system is attached to an h p cosmos locomotion treadmill the upper screws have to be replaced by lens head screws 10 10 1 Tighten the screws 11 11 1 Cover the...

Page 37: ...nted 06 02 2014 page 37 of 67 12 12 1 Lubricate the shaft of the turning unit with some grease to prevent from rust and corrosion 12 2 Bring the turning unit in the mounting adapter 13 13 1 Adjust the turning unit parallel to the end of the treadmill 13 2 Take care the arrest element is in zero position detail view 13 3 Fix the turning element with washer and nut manually 14 14 1 Tighten the nut w...

Page 38: ...s30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 38 of 67 15 15 1 Bring the vertical bar in the turning unit 16 16 1 Fix the vertical bar with washer and nut manually ...

Page 39: ...mos com created 06 02 2014 printed 06 02 2014 page 39 of 67 17 17 1 Tighten the nut with a torque of 200 Nm 18 18 1 Cover the nuts of the turning unit and vertical bar by the delivered cover caps 19 19 1 Remove the bent and put the treadmill back on the floor 19 2 Adjust the treadmill as described in the treadmills manual 19 3 Carry out the lifting test as described in the treadmills manual ...

Page 40: ...tner instructs the user according to the instruction protocol in appendix 2 It is important to include all people in the instruction and commissioning who are going to work with the running machine After the instruction is completed the instruction protocol has to be signed by the h p cosmos technician and all trained persons and returned together with the signed delivery note and the registration...

Page 41: ...urthermore it will result in loss of any liability and warranty N During all maintenance work and safety tests make sure that no third parties are directly or indirectly in contact with the device under test and or the technician performing the test Keep a safety zone of 2 m radius clear 9 1 Preventive maintenance The h p cosmos authorised service engineers are happy to help you in case problems o...

Page 42: ...doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 42 of 67 9 3 Maintenance Checklist 1 Check pulling units 2 Check expanders 3 Check roller units 4 Check labelling 5 Check adjustment units 6 Check all units for tight fitting 7 Check leg cuffs ...

Page 43: ...on adapter damping ring replace parts needed everything ok parts replaced hooks with destroyed lock have to be replaced 2 Check expanders Illustration Description Service in case of defect Check expanders visually Defect coating replace expanders see chapter 9 4 Change of expanders and hooks expanders ok expanders replaced Check expanders for defects of inner material 1 Connect hooks to each other...

Page 44: ...2 2014 page 44 of 67 3 Check roller units Illustration Description Service in case of defect cylinder pin expander roll roller block bearing cylinder pin roller block roller roller block bearing roller block mount 1 Check platic parts for mechanical defects 2 Check cyclinder pins for tight fitting replace total roller units no defects roller units replaced 3 roller blocks move freely 4 rollers mov...

Page 45: ... on both adapter units warning label on each pulling unit serial number plate replace total roller units All labels present and readable Missing labels replaced warning label on each pulling unit serial number plate label h p cosmos address on both mounting adapters 5 Check adjustment units Illustration Description Service in case of defect 1 open locking pin 2 move adjustment unit 3 release locki...

Page 46: ...le if locked tighten loose screws Every connecting fits well Screws tightened 7 Check leg cuffs Illustration Description Service in case of defect cos101051 XS cos101050 S cos101050 M cos101050 L cos101052 Included 1 pair 1 left and 1 right 1x cos101051 XS leg cuff shank size XS black 1x cos101050 M leg cuff thigh size M blue Further cuffs with following specifications are available 1 pair 1 left ...

Page 47: ... needed 1 1 1 Expander 1 1 2 Scissors 1 1 3 Stick about 3mm diameter 1 1 4 Fork wrench size19 1 1 5 2x Damping ring 1 1 6 2x scale adapter 1 1 7 2x clamping cover with scale 1 1 8 2x hook 2 2 1 You don t need to cut the whole expander into pieces 2 2 Just cut off the very first part of the expander 3 3 1 Put the expander between the rolls as shown 3 2 Take the stick to push it out at the lower end...

Page 48: ...of 67 5 5 1 Move the expander to the upper roller unit again 5 2 Push it from in to outside through the roller block 6 6 1 Remove expander to the lower cable unit 6 2 Push it back in the lower roller unit 7 7 1 Take the stick to move it out between the rolls 8 8 1 Cut off the end of the expander 9 9 1 Move the expander through the new damping ring and scale adapter 9 2 Move the clamping cover with...

Page 49: ...10 1 Move the expander into the hook 10 2 In the case the expander frazzled cut off the end again 11 11 1 Move the clamping cover over the hook 12 12 1 Take the other end of the expander without hook yet 12 2 Pull it out until it is lightly tensioned 12 3 Expanders should be parallel now 13 13 1 Cut it off 5 cm from the rollers 14 14 1 Pull it out about 50cm and make a loose noose 14 2 The noose s...

Page 50: ... steps 9 to 11 again 16 16 1 Push the single pieces together 16 2 Do not screw them yet 17 17 1 Release the noose 18 18 1 Because of the different expander forces and lengths there are different adjustment parameters The pull out lengths are as follows For the grey expander on pull out 1 2 3 4 18 cm For the black expander on pull out 1 2 3 4 32 cm For the grey expander on pull out 5 6 7 8 12 cm Fo...

Page 51: ...d the scale adapter not the hook 20 20 1 Use the fork wrench to turn in the mounting adapter completely 20 2 Take care to hold the scale adapter not the hook 21 21 1 Control of adjustment 21 2 Make sure the scale is not visible in mounted condition not as shown on the illustration In this case remove the mounting adapter and repeat steps 19 21 21 3 Finally remove the damping ring from the mounting...

Page 52: ...est belt for safety harness compressors etc may deviate significantly from inspection intervals of the main device Read the manuals for details For all required measurements and control steps consider also local requirements of your country and see detailed instruction and protocol form order no cos11690xx 9 6 Hygiene and cleansing N Pay attention to the safety notes warnings and precautions of th...

Page 53: ...es order number description cos101045 pulling rope grey by meter robowalk exp cos101044 pulling rope black by meter robowalk exp cos12736 01a plastic hook with scale cos101024 bearing bushing horizontal robowalk F cos101003 Clam Cleat Holder robowalk Exp cos101004 Clam Cleat robowalk Exp cos101005 adjustm unit locking pin robowalk Exp cos101073 cylinder head srew M 8 x 30 A2K GEFU 2 cos13158 cover...

Page 54: ...m maximum width mounted 160 cm 210 cm weight 15 kg 30 kg 15 kg 35 kg 20 kg design grey aluminium RAL9007 powder coated Safety standards c MDD directive 93 42 EEC 2007 47 EC EN 957 1 EN 957 6 Field of application accuracy sports and medical S I C EN 957 Classification according to MDD passive therapeutic device risk class I Environmental conditions Transport and storage temperature 30 50 C humidity...

Page 55: ...article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 55 of 67 10 3 Force curves ...

Page 56: ...e accomplished by appropriate personnel Disassemble and cut up Use personal protective equipment when cutting up material of any kind with the appropriate tools eye protection dust mask etc Contact service h p cosmos com to receive the safety data sheet of the European Commission Directive 91 155 EEC h p cosmos devices h p cosmos devices consist of powder coated and galvanized metals from differen...

Page 57: ...der_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 57 of 67 12 Appendix 1 Certificates Latest versions always http www h p cosmos com en company certificates htm 12 1 Certificate of the TSA TÜV according to ISO 9001 ...

Page 58: ...20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 58 of 67 12 2 Certificate of the TSA TÜV according to EN ISO 13485 ...

Page 59: ...ile n article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 59 of 67 ...

Page 60: ...to confer the settings from one day to the next confer the settings from one patient to the next document the training therapy without interruption In the following you will get an introduction in the way of documentation for the h p cosmos robowalk expander system by some examples 1 Right ankle on expander 8 position 1 black expander Pull out 7 is also on position 1 and increases the power by pre...

Page 61: ...ile n article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 61 of 67 ...

Page 62: ...ile n article cos30022man en 20140206_cos30022man en_h p cosmos_robowalk_expander_manual doc 2014 h p cosmos sports medical gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 62 of 67 ...

Page 63: ...protocol is to be signed by the h p cosmos technician and all trained persons Signed instruction protocol signed delivery note and the registration form are to be sent to h p cosmos Instruction on general operation 1 Hand over directions for use Inform about directions for use always keep within reach of all users 2 Refer to safety notes warnings and precautions in these directions for use Place t...

Page 64: ...gmbh author fh email h p cosmos com created 06 02 2014 printed 06 02 2014 page 64 of 67 5 Show the customer the full amount of adustability of the h p cosmos robowalk expander system 6 Show how to attach the patient to the system 7 Introduce the advantages of the adjustment tables to the customer accomplished accomplished accomplished ...

Page 65: ...ded and forbidden use safety notes or precautions as well as unauthorized maintenance or lack thereof and or regular safety checks may lead to injuries or even death and or can damage the device This will furthermore result in loss of liability and warranty Please fill out the instruction protocol and send it back to h p cosmos via Fax to 49 86 69 86 42 49 or via email to sales h p cosmos com or v...

Page 66: ...ective 2002 96 EC c EC Declaration of Conformity for sports and fitness running machines Non sterile product Read manufacturer s guide advice instructions and manual ISO 7000 1641 Risk danger of entanglement Symbol based on ISO7010 2003 M002 Follow manufacturer s guide advice instructions in the manual Manual contains relevant safety information R Applied part of type B IEC 60417 5840 Date of manu...

Page 67: ... additionally Service department phone 49 86 69 86 42 0 phone direct 49 86 69 86 42 25 mobile 49 171 720 69 88 fax 49 86 69 86 42 49 email service h p cosmos com skype h p cosmos com search select name Sales department phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 email sales h p cosmos com youtube www youtube com hpcosmos twitter www twitter com hpcosmos facebook www facebook com hpcosmos skype h ...

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