h/p/cosmos 190/65 3p User Manual Download

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file: n:\article\cos14310m5-v1_07hpc-en\20130207_cos14310m5-v1.07hpc-en_h-p-cosmos_treadmill_manual.doc

operating and service manual

h/p/cosmos

running machines

150/50 (mercury

)

170-190/65 (quasar

/ pulsar

)

190/65 3p (pulsar

3p)

200-450/75-300 (venus

/ saturn

)

h/p/cosmos

model names

h/p/cosmos mercury

/ mercury

med

h/p/cosmos stratos

/ stratos

med

h/p/cosmos locomotion

150/50 E / DE med

h/p/cosmos gaitway

II F / S

incl. lt-models

h/p/cosmos quasar

/ quasar

med

h/p/cosmos stellar

/ stellar

med

h/p/cosmos pulsar

h/p/cosmos locomotion

190/65 E / DE med

incl. lt-models

h/p/cosmos pulsar

h/p/cosmos locomotion

190/65 3p E / DE med

incl. lt-models

h/p/cosmos venus

- all sizes

h/p/cosmos saturn

- all sizes

development, production, sales

service

h/p/cosmos

sports

medical gmbh

Am Sportplatz 8
DE 83365 Nussdorf-Traunstein
Germany
phone +49 86 69 86 42 0
fax +49 86 69 86 42 49
[email protected]
www.h-p-cosmos.com

manual-version

firmware MCU5-v1.07, revision 07.02.2013
manual order-no.: [cos14310m5-v1.07hpc-en]

Summary of Contents for 190/65 3p

Page 1: ...atos med h p cosmos locomotion 150 50 E DE med h p cosmos gaitway II F S incl lt models h p cosmos quasar quasar med h p cosmos stellar stellar med h p cosmos pulsar h p cosmos locomotion 190 65 E DE med incl lt models h p cosmos pulsar 3p h p cosmos locomotion 190 65 3p E DE med incl lt models h p cosmos venus all sizes h p cosmos saturn all sizes development production sales service h p cosmos s...

Page 2: ...t or accessories can result in invalidity of this manual In case of alterations of the device or the additional equipment the latest version of the manual or the corresponding additional information always should be considered The latest manual version is always available in PDF version on the h p cosmos website http www h p cosmos com en company downloads htm N It is strictly forbidden to perform...

Page 3: ... technicians The customer user should perform this maintenance and monitoring work Some safety checks or monitoring for examples harnesses and ropes running belt condition and position etc have to be performed on daily basis It is not expedient to contract certified technicians for such maintenance work However where it is practical all maintenance and monitoring work marked with this symbol can a...

Page 4: ...itch on procedure 26 5 2 1 Switch on procedure model range 150 50 up to 190 65 26 5 2 2 Switch on procedure model range 200 75 up to 450 300 venus saturn 27 5 3 Switch off procedure 28 5 3 1 Switch off procedure model range 150 50 up to 190 65 28 5 3 2 Switch off procedure model range 200 75 up to 450 300 29 5 4 Emergency Stop stop buttons stop functions and safety features 30 5 5 UserTerminal Con...

Page 5: ... device software classification 83 7 4 Installation commissioning 84 7 4 1 Unpacking and packaging 84 7 4 2 Transport 85 7 4 3 Storage 87 7 4 4 Environmental requirements room configuration 87 7 4 5 Mechanical installation 89 7 4 6 Electrical installation 90 7 4 6 1 Electric safety measurements and First Measured Values 92 7 4 6 2 Potential equalization only for medical treadmills 92 7 4 6 3 Gener...

Page 6: ...current 112 8 4 Lubrication of the running belt running surface 112 8 4 1 Devices with UserTerminal and without automatic oil pump 113 8 4 2 Lubrication film test 114 8 4 3 Devices without UserTerminal and without automatic oil pump 115 8 4 4 Devices with UserTerminal automatic oil pump models r for cycle wheelchair 116 8 4 5 Refilling oil tank 117 8 4 6 Resetting of oil message 118 8 5 Control an...

Page 7: ... interference 126 9 6 Voltage on the device housing electric shock 127 9 7 POLAR heart rate measurement system 127 9 8 RS232 interface 128 9 8 1 Troubleshooting and testing of the RS232 interface 128 9 9 MCU control unit circuit board battery 128 9 10 Error messages 129 10 Optional settings administrator options 135 10 1 List of running machines types 145 11 Technical data 146 11 1 Running machine...

Page 8: ...7 Retrofitting UserTerminals laptop for external control unit 171 12 18 Retrofitting emergency stop buttons 172 12 19 Safety multiple socket 172 12 20 RS232 interface USB converter 173 12 21 POLAR heart rate measurement system 174 12 22 Science port raw data of speed sensor 175 12 23 PC software h p cosmos para control 4 1 176 12 24 PC Software h p cosmos para graphics 177 12 25 PC Software h p co...

Page 9: ...cosmos mercury med h p cosmos Kistler Gaitway II F h p cosmos Kistler Gaitway II S h p cosmos stratos lt h p cosmos stratos h p cosmos mercury lt h p cosmos mercury h p cosmos stellar lt med h p cosmos stellar med h p cosmos quasar lt med h p cosmos quasar med h p cosmos pulsar lt h p cosmos pulsar h p cosmos pulsar lt 3p h p cosmos pulsar 3p h p cosmos stellar lt h p cosmos stellar h p cosmos qua...

Page 10: ...7hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 10 of 197 h p cosmos saturn 300 125r h p cosmos saturn 450 300rs ...

Page 11: ... weight support system and the gait can be analysed and corrected under safe and reproducible conditions Duration of use of the medical versions is approx 5 to 25 minutes per patient per day depending on the prescription of the doctor the condition of the patient and depending on the standardized or individual load protocol for example BRUCE protocol The running surface areas range from 150 x 50 c...

Page 12: ...trol of the treadmill loading parameters and for maintenance issues Software products such as h p cosmos para graphics h p cosmos para analysis and h p cosmos para motion can be optionally applied for further data analysis and documentation especially to be used for sports and fitness applications The h p cosmos software is neither intended for medical diagnosis nor medical evaluation The medical ...

Page 13: ...cess An additional emergency stop button can be retro fitted at all h p cosmos running machines It can for example be duplicated on the opposite handrail h p cosmos conforms with the norm EN 957 6 The push button type or pull cord safety stop actuator shall be in a reachable position in front of the user and in an area of 180 mm parallel to the centre line of the running surface If the push button...

Page 14: ...ly the stress device but does not perform diagnosis N Therapy of orthopaedic problems e g arthritis in foot ankle femoropatellar syndrome knee joint problems anterior cruciate ligament plastic N Gait analysis and gait correction for stroke patients Children are only allowed to use the running machine under constant supervision of a medical doctor or therapist and only when safeguarded by safety ar...

Page 15: ...tic dissection N Acute coronary syndrome N Acute phlebothrombosis of the lower extremities N Febrile infections N Pregnancy N Acute thrombosis N Fresh wounds e g after surgery N Acute fracture N Damaged disc or traumatic disease of the spine N Epilepsy N Inflammations N Acute migraine Relative contraindications N Left main coronary stenosis N Main artery disease N Cardiac valve disease of moderate...

Page 16: ... restrictions be excluded by contraindications The risk of falling and consequential injuries is reduced by the safety equipment and application of a fall prevention system Remaining risks in ergometry stress testing The following complications are mentioned in the Praxisleitlinien Ergometrie Wonisch M Berent R Klicpera M Laimer H Marko C Pokan R Schmid P Schwann H Practice Guidelines for Exercise...

Page 17: ...nel must stay in permanent patient environment of 1 5 m N Recommendation and application of weight support system and or fall stop device such as the h p cosmos safety arch with harness and automatic shut off of the running belt N Comprehensive instruction of the patient before the start of treadmill therapy with an explanation that the drive of the running belt is very strong and does not stop au...

Page 18: ...pter entitled Contraindications N The automatic operation of the running machine modes profile cardio test remote control via PC and peripheral devices is forbidden if the health and condition of the test person subject patient does not permit and if a doctor has not authorized said operation Disregarding this provision may lead to injuries serious health problems and even death N It is prohibited...

Page 19: ...the running machine and the accessories without supervisory staff and introduction N Holding the handrails during exercise may affect the exercise results e g heart rate ECG oxygen uptake etc Under normal conditions and for healthy subjects we recommend holding the handrails only in case of emergency or when needed for safety or weight relief N Under no circumstances should the device be used with...

Page 20: ...which have an extra thick running belt A safety arch with chest belt system is obligatory in this case N In case of reverse belt rotation always use the pull cord safety stop actuator or better the safety arch with chest belt system since the standard safety stop buttons and keyboard as well as standard handrails and front bar handrail might not be in reach when facing the running deck backwards 4...

Page 21: ...verse belt rotation or use the pull cord safety stop actuator N during all use with wheels cycling wheelchair inline skating or roller ski for the r models N in case of severe danger N subjects with long hair or wide clothes N The safety arch with chest belt system must be checked for wear and damage before each use In particular the rope harness and all links such as the snap hook and the rope br...

Page 22: ...ntion to the ECG manufacturer s manual The summary of clinical data and the risk management of h p cosmos does NOT cover any measured parameters and or vital functions which are measured and or detected by host devices e g ECG ergospirometry devices EMG etc which are connected to the treadmill N WARNING Heart rate monitoring systems can be inaccurate Incorrect and or forbidden use and or overtrain...

Page 23: ...smos strongly recommends keeping the standard setting of this option Stop means stop for all movements and should not activate the running machine in any way It is only allowed to change option 41 after having received written instructions regarding the dangers and after written confirmation of receipt by the customer user N Motor break Attention If the device is switched off or disconnected from ...

Page 24: ... with chest belt system and stop function unweighting systems should be adjusted so that the subject cannot use the rear 30 of the running deck length and the automatic stop function stops the running belt The patient subject is placed onto the correct position on the treadmill Before using the treadmill the patient subject has to be carefully instructed to follow the speed of the running belt and...

Page 25: ...fits tightly but is not confining The belt should not loosen while exercising Close the belt with the transmitter placed outwards POLAR logo in right position In order to allow optimal skin contact the skin should be damp Contact gel as used for ECG is an excellent moisturizer Moisten the two electrodes and the skin with water or ECG contact gel Place the transmitter so that it is directly below t...

Page 26: ... that the expulsion fuse at the front of the device front terminal below the hood is switched on N If the running machine is at an angle of elevation 0 when switched on it will automatically move to the position zero display elevation INIT Please ensure that while lowering the elevation no harm is done to persons or objects under the running machine N Plug the running machines directly into the wa...

Page 27: ... on the display Expulsion fuse and main switch 2 or 3 pole ON OFF button with control lamp ON OFF button until 2003 5 2 2 Switch on procedure model range 200 75 up to 450 300 venus saturn no Illustration Description 01 Plug the power cord of the running machine directly into the CEE wall socket Only the model saturn 450 300rs has a permanent connection to the mains and no power plug N If the runni...

Page 28: ...cture The main switch can be secured against unauthorized access with a padlock 05 After a delay time green light is blinking of 1 minute the green light stops blinking and stays illuminated Now the running machine can be powered on by pressing the ON push button For models built before the year 2012 the green lamp extinguishes after the switch on delay of 1 minute 5 3 Switch off procedure 5 3 1 S...

Page 29: ... main switch can be secured against unauthorized access with a padlock N The ON OFF intervals must not be shorter than 1 2 minutes for models with 3 phase connection 2 3 minutes This may otherwise lead to interference and or failure of the backup and or data loss and or data corruption N Models for medical application with the isolation transformer have an inrush current limiter surge guard Too sh...

Page 30: ...nclination system N display keyboard and interface inactive interrupted during cut off from main power N wait 1 minute N turn palm switch to the right N push ON button at main power switch N press START key at UserTerminal or new command via interface Safety Stop Emergency Stop N mushroom switch is hit N running belt inclination system stop fast N machine is cut off from main power of drive motor ...

Page 31: ...and inclination system N display active shows PULL STOP N interface active but no start speed or elevation signal executed N keyboard inactive NOT interrupted during PULL STOP stage N reconnect magnet to its position at UserTerminal N press START key or new command via interface Additional stop button for arm support N Stop button is pushed N running belt inclination system stop fast N machine is ...

Page 32: ...erminal TouchPanel retro fit kit If your running machine has no UserTerminal no display no keyboard it can only be controlled via interface RS 232 e g via ECG Ergospirometry PC with software h p cosmos para graphics or h p cosmos para control Compatible peripheral devices are listed in chapter 12 entitled Accessories and options More recent computers will only have a USB interface instead of the R...

Page 33: ...lay consists of six four digit LCD displays which show speed time index MET energy consumption wattage alternating distance elevation inclination and heart rate Error codes and service information can also be displayed Next to the LCD displays you will find light emitting diodes LED which indicate the selected operation mode or measuring unit LED Flashing displays indicate N select option LED N al...

Page 34: ...d LED status unit definition max m min km h m s mph m min km h m s mph 0 1 0 1 or 0 01 0 1 or 0 01 0 1 or 0 01 running distance LED status unit definition m km miles m km miles 0 1 0 1 0 1 running time LED status unit definition mm ss hh mm 1 1 elevation program sequence step number no LED status unit definition step no 0 1 0 1 1 1 display LED status unit definition MET energy consumption wattage ...

Page 35: ...switch is blue lighted belt alignment adjust it Running belt is moving outside tolerance range yellow lighted belt out of tolerance yellow blinking belt severe out of tolerance check power supply Power supply too high or low or phase breakdown Check only by trained and authorized technician oil tank empty Refill oil tank see chapter 8 4 5 light barrier quick stop active One or more safety features...

Page 36: ...of the screen The TouchPanel PC turns on automatically with the external control unit In case the TouchPanel PC does not boot up it can be switched on manually Therefore the external control unit has to be opened in order to reach the power switch at the rear of the TouchPanel PC Opening of the device must only be performed by authorized technicians After booting up h p cosmos para control will st...

Page 37: ...e is also able to control the machine with h p cosmos para control Furthermore there are a lot of additional functions like next target speed with a click on the speed display next target elevation with a click on the elevation display direct change of modes cool down quick stop count down option settings etc For details read the manual of h p cosmos para control http www h p cosmos com downloads ...

Page 38: ...ologie Herz und Kreislaufforschung e V http leitlinien dgk org American Heart Association http www heart org and http circ ahajournals org content 96 1 345 full 5 7 Application Gait analysis and rehabilitation with neurologic patients Gait analysis gait correction and rehabilitation on the treadmill is indicated for patients suffering from pathologic gait pattern e g after stroke Neurologic gait t...

Page 39: ...f h p cosmos gaitway with KISTLER force plates After four weeks of gait therapy you can see a considerable improvement of gait symmetry documented by comparison of the ground reaction forces Jumper s knee VKB plastic source www h p cosmos com downloads videos 20061114_h p cosmos_gaitway_gait_analysis_workshop_Radovanovic_en ppt Further literature about gait analysis confirming the benefit of using...

Page 40: ...ked to the serial interface RS 232 or and using the software h p cosmos para graphics on an external PC N The treadmill belt will start moving automatically and the speed and elevation will be changed automatically after an automatic mode profile cardio test or control via interface has been started All users need to be familiar with the details and risks of these modes e g the max speed and eleva...

Page 41: ...in any time from 3 to 131 seconds Seven different acceleration and deceleration levels are available for all modes and for remote control via interface and h p cosmos coscom protocol see the following diagrams The acceleration levels are programmable for every program step of the individual profiles in the profile mode and test mode The acceleration levels are accessible by pressing the speed keys...

Page 42: ...w acceleration level 1 or 2 is for rehabilitation and for fitness for beginners N Medium acceleration level 3 or 4 is for well trained subjects for speeding up or slowing down relatively fast N High acceleration level 5 to 7 is only for trained athletes for sprint training and other competitive sports applications Therefore the high accelerations are only accessible via special release in the opti...

Page 43: ...vation in the optional functions indicates 65 flashing for 65 kg body weight weight is illuminated Enter the actual body weight with a or d then c for an accurate calculation of the POWER and ENERGY consumption Further steps see A 03 Alteration of speed aor d press and hold Speed is being increased reduced 0 max If speed is being reduced to 0 PAUS is displayed Current values will be sustained 04 A...

Page 44: ...m speed maximum elevation and the duration of the six profiles can be scaled in order to provide 6 x 6 x 6 216 variations of profiles Standard set up is without scaling for quicker and easier access Profiles 1 3 are time dependent and without elevation profiles 4 6 are time dependent and with elevation As optional feature for some models on memory location 30 99 additional program profiles may be ...

Page 45: ...ressive interval m sec km h min Warming up 2 8 10 1 4 0 0 0 High 1 3 2 11 5 2 0 0 0 Low 1 2 8 10 1 2 0 0 0 High 2 3 6 13 0 1 0 0 0 Low 2 2 8 10 1 2 0 0 0 High 3 4 0 14 4 1 0 0 0 Low 3 2 8 10 1 2 0 0 0 High 4 3 6 13 0 1 0 0 0 Low 4 2 8 10 1 2 0 0 0 High 5 3 2 11 5 1 0 0 0 Low 5 2 8 10 1 2 0 0 0 High 6 3 2 11 5 1 0 0 0 Low 6 2 8 10 1 4 0 0 0 25 min Profile 4 Endurance interval for beginners m sec km...

Page 46: ...w 1 2 0 7 2 2 0 10 0 High 2 2 5 9 0 3 0 0 0 Low 2 2 0 7 2 2 0 10 0 High 3 2 5 9 0 3 0 0 0 Low 3 2 0 7 2 2 0 10 0 High 4 2 5 9 0 3 0 0 0 Low 4 2 0 7 2 2 0 10 0 25 min Profile 6 Progressive interval elevation m sec km h min Warming up 2 8 10 1 4 0 0 0 High 1 3 2 11 5 2 0 10 0 Low 1 2 8 10 1 2 0 0 0 High 2 3 6 13 0 1 0 7 5 Low 2 2 8 10 1 2 0 0 0 High 3 4 0 14 4 1 0 5 0 Low 3 2 8 10 1 2 0 0 0 High 4 3...

Page 47: ...ed profile no 1 6 04 Start the selected profile no 1 6 c A standard in case of deactivation in the optional functions profile is illuminated and step are illuminated alternately kJ and Watt are illuminated alternately Running belt accelerates up to the starting speed of the first program step 5 seconds before the next program step there is an acoustic countdown Start of measuring All displays indi...

Page 48: ... press several times and then hold Example to select acceleration or deceleration level 3 press the corresponding key 3 times and then hold Standard value 4 maximum 7 levels may be limited by optional settings 03 Pause mode interfere with a program step a indicates PAUS Running belt stops All displays stop Current values will be sustained After restart with d or c all displayed values will be adde...

Page 49: ...ately N Stop training immediately if you feel sick or dizzy pain or in case of any other health problem and consult your doctor N In case of detected or suspected interference of the wireless heart rate transmission do not use the cardio mode N The operation of the cardio mode is prohibited if the health and the condition of the subject patient do not permit and a doctor has not authorized these l...

Page 50: ...running machine adjusts speed and elevation according to the following matrix Chart for heart rate controlled work load at the heart rate lower level Heart rate difference actual set value Speed km h Elevation Time s 0 5 0 2 0 1 25 5 1 15 0 4 0 2 25 15 1 30 0 6 0 4 25 30 1 50 0 8 0 8 20 50 1 0 1 0 20 Chart for heart rate controlled work load at the heart rate upper level Heart rate difference actu...

Page 51: ...medical doctor you can must change this level If no changes are required confirm the value with c 07 Change upper level of heart rate aor d is illuminated flashing number indicates max level of the heart rate 08 Confirm upper level of heart rate c is illuminated flashing number indicates the suggested min level of the heart rate Calculated with the formula max level of heart rate minus 10 09 Chang...

Page 52: ...subject to control the load by means of speed without elevation If speed is being reduced to 0 PAUS is displayed Current values will be sustained 02 Pause mode Interfere with the cardio mode a indicates PAUS running belt stops All displays stop Current values will be sustained After restart with d or c all displayed values will be added 03 Alteration of elevation for e press and hold Elevation is ...

Page 53: ...t COOPER test etc are endurance tests max load and max heart rate tests and should only be performed after consulting a medical doctor and under supervision of trained staff N When using the treadmill for load tests a medical doctor and a defibrillator must always be within reach N Proper warm up and cool down periods have to be considered N Use a safety arch with chest belt system when making max...

Page 54: ...mited by the maximum acceleration level selected in the optional settings standard value 4 During deceleration this function alternates the degree of deceleration 06 Switch to the next or previous mode c d or c a Switch to the next or previous mode This is a perfect way to change the mode without stopping the belt 5 9 5 1 Standard ergometric tests 1 UKK walk test The UKK walk test no 1 is a fitnes...

Page 55: ...Select age 30 years aor d Age is illuminated indicates age 30 flashing 07 Confirm 30 years c Weight is illuminated indicates weight 65 flashing 08 Select weight 55 kg aor d Weight is illuminated indicates weight 55 flashing 09 Confirm 55 kg c indicates height H175 flashing 10 Select height 170 cm aor d indicates height H170 flashing 11 Confirm 170 cm c The running machine starts indicates speed 0 ...

Page 56: ...l 4 adjustable from 1 to 5 N Break time 30 sec can be changed STOP must be activated manually by the medical doctor In an already pre defined step test it is possible to set the pre programmed pause times individually during the test i e the pause can be prolonged or ended immediately End pause manually Once the test profile has reached the pause mode and the running belt has come to a halt you ca...

Page 57: ...o the condition of the subject N Circuit lap length 200 m can be changed N Increment 0 5 km h can be changed STOP must be activated manually by the medical doctor when the subject is completely exhausted 4 Bruce protocol e g for ECG stress test Step Duration min Speed km h Elevation 1 3 00 2 7 10 2 4 0 12 3 5 4 14 4 6 7 16 5 8 0 18 6 8 8 20 7 9 6 22 5 Naughton protocol e g for ECG stress test Step...

Page 58: ...e speed is increased by 0 32 km h every minute STOP must be activated manually by the medical doctor when the subject is completely exhausted 8 Ellestad A protocol e g for ECG stress test Step Duration min Speed km h Elevation 1 3 00 2 7 10 0 2 4 8 3 6 4 4 8 0 9 Ellestad B protocol e g for ECG stress test Step Duration min Speed km h Elevation 1 3 00 2 7 10 0 2 4 8 10 0 3 6 4 10 0 4 8 0 10 0 5 8 0...

Page 59: ... to zero After completing the test the results can be printed on a host printer if connected Pre test phase patient stands on the footboards not on the belt Step Duration min sec Speed km h Elevation Total time min sec 0 untilSTART ispressed 3 2 0 untilSTART ispressed Test phase patient steps onto the running belt 1 02 00 3 2 0 2 00 2 02 00 3 2 2 4 00 3 02 00 3 2 4 6 00 4 02 00 3 2 6 8 00 5 02 00 ...

Page 60: ... 500 m 19 0 10 1 15 min 0 0 72 Training Interval 400 m 16 0 21 0 km h Step Distance time Speed km h Elevation Acceleration level 1 400 m 16 0 0 3 2 1 00 min 0 0 3 400 m 17 0 4 1 00 min 0 0 5 400 m 18 0 6 1 00 min 0 0 7 400 m 19 0 8 1 00 min 0 0 9 400 m 20 0 10 1 00 min 0 0 11 400 m 21 0 12 1 00 min 0 0 73 Training Interval 300 600 m 15 0 21 0 km h pyramid Step Distance time Speed km h Elevation Ac...

Page 61: ...0 3 2 1 30 min 0 0 3 300 m 21 0 4 0 45 min 0 0 5 600 m 15 0 6 1 30 min 0 0 7 300 m 21 0 8 0 45 min 0 0 9 600 m 15 0 10 1 30 min 0 0 11 300 m 21 0 12 0 45 min 0 0 13 600 m 15 0 14 1 30 min 0 0 15 300 m 21 0 16 0 45 min 0 0 75 Training Interval 300 m 20 0 km h Step Distance time Speed km h Elevation Acceleration level 1 300 m 20 0 0 3 2 0 45 min 0 0 3 300 m 20 0 4 0 45 min 0 0 5 300 m 20 0 6 0 45 mi...

Page 62: ...1 00 5 5 8 1 00 6 1 9 1 00 6 7 10 1 00 7 3 11 1 00 7 9 12 1 00 8 5 13 3 00 1 8 Tests no 77 79 are reserved for the following extensions and up dates 80 Profile VO2 10 k Step Time min Speed km h Elevation Acceleration level 1 2 00 8 0 0 1 2 2 00 10 0 0 3 1 00 10 0 2 4 1 00 10 0 4 5 1 00 10 0 6 6 1 00 10 0 8 7 1 00 10 0 10 8 1 00 11 0 10 9 2 00 11 0 11 10 2 00 11 0 12 81 Profile VO2 11 k Step Time m...

Page 63: ... 00 12 0 10 8 1 00 13 0 10 9 2 00 13 0 11 10 2 00 13 0 12 83 Not engaged reserved for following extensions and up dates 84 Profile VO2 14 k Step Time min Speed km h Elevation Acceleration level 1 2 00 12 0 0 1 2 2 00 14 0 0 3 1 00 14 0 2 4 1 00 14 0 4 5 1 00 14 0 6 6 1 00 14 0 8 7 1 00 14 0 10 8 1 00 15 0 10 9 2 00 15 0 11 10 2 00 15 0 12 85 Profile Super Balke Step Time min Speed km h Elevation A...

Page 64: ...celeration level 1 3 00 7 5 0 1 2 7 5 3 3 7 5 6 4 8 0 6 5 8 0 9 6 8 0 12 7 8 0 15 8 8 0 18 9 8 0 21 10 8 0 24 91 Test profile Step Time min Speed km h Elevation Acceleration level 1 3 00 9 0 0 1 2 0 30 0 0 3 3 00 10 8 4 0 30 0 0 5 3 00 12 6 6 0 30 0 0 7 3 00 14 4 8 0 30 0 0 9 3 00 16 2 10 0 30 0 0 11 3 00 18 0 12 0 30 0 0 13 3 00 19 8 14 0 30 0 0 15 3 00 21 6 16 0 30 0 0 17 3 00 23 4 18 0 30 0 0 1...

Page 65: ...2 Test profile Step Time min Speed km h Elevation Acceleration level 1 3 00 9 0 2 1 2 0 30 0 0 2 3 3 00 10 8 2 4 0 30 0 0 2 5 3 00 12 6 2 6 0 30 0 0 2 7 3 00 14 4 2 8 0 30 0 0 4 9 3 00 14 4 4 10 0 30 0 0 6 11 3 00 14 4 6 12 0 30 0 0 8 13 3 00 14 4 8 14 0 30 0 0 10 15 3 00 14 4 10 16 0 30 0 0 12 17 3 00 14 4 12 18 0 30 0 0 14 19 3 00 14 4 14 20 0 30 0 0 16 21 3 00 14 4 16 22 0 30 0 0 18 23 3 00 14 ...

Page 66: ...1 9 1 00 14 4 0 1 10 1 00 10 1 0 3 11 2 30 10 1 3 3 12 2 20 7 0 9 1 13 0 10 9 2 5 1 14 1 00 15 1 0 1 15 1 00 10 8 0 3 16 2 30 10 8 3 3 17 2 20 7 7 9 1 18 0 10 9 9 5 1 19 1 00 15 8 0 1 20 1 00 11 5 0 3 21 2 30 11 5 3 3 22 2 20 8 4 9 1 23 0 10 10 6 5 1 24 1 00 16 5 0 1 25 1 00 12 2 0 3 26 2 30 12 2 3 3 27 2 20 9 1 9 1 28 0 10 11 3 5 1 29 1 00 17 2 0 1 30 1 00 12 9 0 3 31 2 30 12 9 3 3 32 2 20 9 8 9 ...

Page 67: ... control all functions of the running machine via host PC and also to serve for on line monitoring of all data During programming the displays indicate the values of the present program step and not the value of the total distance or total time programmed so far In case of entering a false value or in case you want to alternate a profile you can scroll the profile steps with the help of the keys e...

Page 68: ...ashing indicates program step St 1 05 Select speed 5 0 km h aor d 06 Confirm speed c indicates distance 0 is flashing 07 Confirm distance 0 this step is programmed after time c indicates time minutes 0 00 is flashing 08 Select time 5 minutes aor d 09 Confirm time c indicates time seconds 5 00 is flashing 10 Confirm time 00 seconds c indicates elevation Value 0 0 is flashing 11 Confirm elevation 0 ...

Page 69: ...ct time 4 minutes aor d 26 Confirm time c indicates time seconds 4 00 is flashing 27 Confirm time 00 seconds c indicates elevation 0 0 is flashing 28 Select elevation 5 aor d 29 Confirm elevation 5 c indicates acceleration level Acc 1 is flashing 30 Confirm acceleration level 1 c indicates speed 0 0 is flashing indicates program step St 4 31 Select speed 16 0 km h aor d 32 Confirm speed c indicate...

Page 70: ...me 5 minutes aor d 42 Confirm time c indicates time seconds 5 00 is flashing 43 Confirm time 00 seconds c indicates elevation 0 0 is flashing 44 Confirm elevation 0 c indicates acceleration level Acc 1 is flashing 45 Select acceleration level deceleration 2 aor d In this program step the speed will be reduced from 16 km h to 6 km h at an acceleration level 2 46 Confirm acceleration level c indicat...

Page 71: ...sponse Display 01 Select option mode OPxx for users Note The option mode for administrators is only accessible for authorised service technicians not for users a and simultaneously d and simultaneously b for at least 3 seconds indicates OP 01 flashing for option no 01 and indicating E rE SEt for error reset 02 Select option no 01 53 aor d indicates OP 01 OP 53 flashing and indicate a short explana...

Page 72: ...engineer The following intervals are set back by this operation E 01 Oil interval A OP 35 E 02 Service time interval A OP 37 E 02 Service distance interval A OP 38 OP02 Total distance covered km and indicates total distance covered in km indicates km OP03 Indication of total hours of operation stand by time including runtime of motor running belt h and show operation hours reports h OP04 Indicatio...

Page 73: ...display of distance indicates unit for distance 0 km 1 miles 2 m m km or miles is blinking OP14 Unit for angle of elevation indicates Unit for elevation 0 per cent 1 degree or blinking OP15 Subject s body weight default value indicates 10 250 estimated weight weight blinking The personal body weight is necessary for a more correct calculation estimation of the power and energy consumption OP16 Req...

Page 74: ... be used for new installations and configurations of medical devices and medical applications from 21 03 2010 h p cosmos para control and h p cosmos para graphics exclusively work with the h p cosmos coscom protocol indicates flashing number of the RS232 interface protocol and reports OFF RS232 not active no protocol interface deactivated 1 h p cosmos coscom v1 v2 v3 with Baudrate 9600 bps standar...

Page 75: ...elected if the safety of the subject is provided for by the use of the fall prevention e g by the safety arch The maximum acceleration and deceleration level is NOT valid for control and operation via V24 RS232 interface In this case the acceleration and deceleration level is set in option no 29 resp set in the corresponding command of the h p cosmos coscom protocol OP29 Standard acceleration and ...

Page 76: ...in or automatically after 2 minutes after having pressed STOP Default ON Display values will be continued added after pressing START again and will not be automatically deleted by pressing STOP Display values can only be deleted by pressing the STOP key twice time distance energy OP48 Countdown of program step OFF The time display counts up each program step ON The time display counts down each pr...

Page 77: ... 10 250 kg OP 16 Bodyweight request before manual automatic start OFF no request OFF ON OP 17 Unit of energy consumption JOUL kJoule JOUL kJoule CALO kcal OP 18 Maximum speed default in cardio mode 6 0 km h 0 0 max speed OP19 Setting of Polar W I N D system 0000 0000 xxxx xxxx OP 20 RS 232 interface protocol COM 1 1 h p cosmos coscom 1 20 OP 21 RS 232 interface protocol COM 2 1 h p cosmos coscom 1...

Page 78: ...asar lt h p cosmos quasar Application The running machines designed for use in sports and fitness are not qualified for medical application N It is not allowed to utilize sports grade treadmills for medical application N It is not allowed to connect sports treadmills to medical devices such as ECG systems Operation The operating instructions for medical running machines can also be used for fitnes...

Page 79: ...e is included in the delivery In order to be able to supply you with the latest technical information and service it is important for you to fill out the form Therefore please fill out the form for registration immediately and send it back 7 1 Safety notes warnings precautions 7 1 1 Room conditions N The bearing capacity of the floor and the height in the building has to be considered before insta...

Page 80: ...le plug socket is prohibited N An overload or voltage drop even temporary of more than 20 of the mains voltage might cause malfunctions and or defects and might totally switch off the running machine In the event of such high voltage drops or total power failure the running machine switches off and the running belt stops To start again switch on the running machine at the main ON switch and then p...

Page 81: ... care not to damage the power cord A damaged cord may cause electric shock or fire N Disconnect the power plug when the unit is not used for long periods Keeping the connection may cause electric shock current leakage or fire due to the deterioration of insulation N If the device is to be stored unused in an unsupervised area for an extended period ensure that children do not have access N Do not ...

Page 82: ...thor fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 82 of 197 7 2 Electrical safety features Potential isolation transformer Potential equalization connector Shielded motor cable Frequency inverter metal housing for shielding Opto coupler board cos13057 only with analogue inverter control Opto coupler board cos100601 only with digital RS485 inverter control ...

Page 83: ...s components For this reason the worst case malfunction scenario has to be taken into account h p cosmos classifies the internal firmware and software components as class B due to a number of risk reducing design features and measurements Healthy people who practice sports are usually able to activate the emergency stop button of the treadmill and in this way switch off the treadmill quickly in ca...

Page 84: ...g the machine and accessories read the instructions on the crate Make sure that the machine power connection cable or any optional equipment will not be damaged during unpacking Pay special attention to small parts so that you do not dispose of them or any instructions with the packaging Within Germany most devices are delivered and assembled by h p cosmos directly or by an authorised forwarder If...

Page 85: ...fixed with a special transport fuse construction available at h p cosmos in order to avoid damage during transport Provided the right handrail is flat and temporarily fixed on the running surface the whole machine can be turned 90 to the right to an upright position This reduces the width of the machine so that it can be easily manoeuvred through narrow doors or windows A special transport tool is...

Page 86: ...h p cosmos com created 07 02 2013 printed 04 03 2013 page 86 of 197 Transport with trolleys For easy transport put two normal trolleys under the device platform approximately 30 cm x 30 cm with 4 manoeuvrable wheels each to make the device mobile Trolley with 4 wheels for max 300 kg 660 lbs cos13016 Trolley with 4 wheels for max 500 kg 1100 lbs cos13672 Packaging of oversize running machines ...

Page 87: ... mm x B 1490 mm 5 066 m platform Net static weight of running machine 1300 kg static body weight of subject 200 kg dynamical weight of subject 1200 kg up to 6 times the body weight total weight load of system at platform 2500 kg required dynamic bearing capacity 493 48 kg 500 kg m Note Usually the bearing capacity data of the building are indicated in the static load so that static load of the bui...

Page 88: ...bject 1 must never be touched by the doctor or trainer 2 at the same time Casing and cover Parts of non medical electric devices within the surrounding of the subject which after having taken off the coverings etc without the use of tools for a routine maintenance etc are in touchable reach have to operate with a voltage that does not exceed 25 volt alternate voltage and 60 volt direct voltage whi...

Page 89: ... The levelling sockets and the front wheels of the elevation system may cause a print in the flooring Please use h p cosmos floor mats to protect sensitive flooring Floor protection mat 150 50 for running machines with deck size 150x50 cm cos14005 Floor protection mat 170 65 for running machines with deck size 170x65 cm cos14042 Floor protection mat 190 65 for running machines with deck size 190x6...

Page 90: ...ponsibility to check the correct function of the mains connection including the outlets An authorized electrical engineer must check these points for perfect functioning regularly 1 4 years Inspections of the electrical installations within the building are not incumbent on the supplier h p cosmos N Read the nameplate of the machine before connecting the machine to the power outlet in order to det...

Page 91: ...your electrical engineer or h p cosmos if you have further questions N Before installing the running machine please compare the specifications on the name plate concerning the mains voltage and the mains frequency with your local characteristics Connect only if identical N Check the main lead the voltage power supply outlet and ground wire protection contacts before plugging in Damaged leads and c...

Page 92: ...esponding plug pin next to the main switch on the front and then connect the mains plug N During electric safety measurements and test leakage currents etc the potential equalization cable is to be disconnected temporarily and re connected after the electric safety measurements and test 7 4 6 3 General notes and benefits of potential equalization The voltage of a conductor or body to earth is call...

Page 93: ...3 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 93 of 197 7 4 6 4 Plug assignment at the UserTerminal If the UserTerminal was disassembled during transport please connect the cables according to the following illustration Devices with MCU5 control unit since manufacturing date 02 2010 ...

Page 94: ...m5 v1_07hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 94 of 197 Devices with MCU5 control unit until manufacturing date 02 2010 ...

Page 95: ...m5 v1_07hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 95 of 197 Devices with MCU4 control unit until manufacturing date 12 2007 ...

Page 96: ...20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 96 of 197 For devices with MCU4 control unit until manufacturing date 12 2007 and reverse belt rotation ...

Page 97: ...eated 07 02 2013 printed 04 03 2013 page 97 of 197 MCU5 control board and display board inside the UserTerminal Sticker for plug references at the back plate of the UserTerminal Sticker for plug references at the External UserTerminal control unit differs Ground connection at the UserTerminal Cable connection for ON OFF button and emergency stop in the UserTerminal GRD ground until manufacturing d...

Page 98: ... p cosmos com created 07 02 2013 printed 04 03 2013 page 98 of 197 7 4 7 Cable connections models 200 300 75 125 venus saturn cos100710 socket in UserTerminal for inverter drive and elevation motor cos100721 plug in running machine cos100719 socket in UserTerminal cos100716 plug in running machine The above listed sockets and plugs have to be connected with the supplied cables and connectors ...

Page 99: ...Pay attention to safety standard of host devices Read manual Always use potential isolation Do not connect medical devices with sports devices DE Gefährliche Netzspannung Vor dem Öffnen des Gerätes Netzstecker ziehen Sicherheits Standard des Zubehörs beachten Anleitung lesen Immer Potentialtrennung verwenden Keine Medizinprodukte an Sportgeräte anschliessen FR Danger sous tension Avant ouverture d...

Page 100: ...espective IEC standards e g IEC 950 for data processing equipment and IEC 60601 1 for medical equipment Furthermore all configurations shall comply with the valid version of the system standard IEC 60601 1 1 IEC 60601 1 2 IEC 60601 1 4 and IEC 60601 1 6 Always use IEC 60601 1 approved potential isolation components when linking medical devices via interface Anyone who connects additional equipment...

Page 101: ...uires the manufacturer to inform the responsible organization which means the applier hospital medical practice etc about the following risks in the technical description N The connection of a PEMS to a network or data sharing that includes other devices may lead to unknown risks for patients users or third parties N The applier hospital medical practice etc should determine analyse evaluate and c...

Page 102: ...he integration of a system and to ensure that remaining potential risks are identified during the operation of the system For the system integrator this means N he has to plan the integration of all ME devices or ME systems and all non medical devices according to the manufacturer s instructions N he has to perform the risk management for the integrated system N he has to forward any manufacturer ...

Page 103: ...t predictable abuse can occur N Is the connection to the network or data network carried out in accordance with the intended use or purpose according to 3 para 10 of the Medical Devices Act N Could a false data flow occur from or to any connected PEMS N What should the medical data transferred through the network or data network achieve or what should be done with this data What happens if the net...

Page 104: ...al processes and applications for which a malfunction or interruption would lead to a critical situation for the patient as in an intensive care network are categorized as class C Such a network should not be connected to the general hospital network because such a connection might create uncontrollable risks The accessibility of such an isolated floating network has to be very high interruptions ...

Page 105: ...icitly in DIN EN 60601 1 3rd edition but the chapter on network and data network includes an approach to handling this development The standard requires that when using a network or data network with the aim of exchanging data between PEMS and PEMS or other IT devices such as servers and databases the manufacturer as well as the operator must have the necessary knowledge to build such networks to ...

Page 106: ...completed the instruction protocol has to be signed by the h p cosmos technician and all trained persons and returned together with the signed delivery note and the registration form to h p cosmos No Illustration Description 01 Compare the delivery note with the installed running machine Are all parts running machine accessories service box and running machine folder complete and without damage 02...

Page 107: ...The potential equalization cable has to be connected AFTER these measurements 06 Lubricate the running machine with 30 ml special silicone oil which is part of the service box 07 Check the tension of the running belt no slip 08 Adjust the running belt properly before instructing the customer The allen key must be pulled out of the screw immediately after usage due to risk of injury Make sure that ...

Page 108: ...rTerminal For these models an additional keyboard or an external UserTerminal for remote control via RS232 is available as an option see chapter entitled Accessories For maintenance and diagnosis we recommend the use of PC software h p cosmos para control Download www h p cosmos com en software para_control htm 8 1 Preventive maintenance The h p cosmos authorised service engineers are happy to hel...

Page 109: ... For all required measurements and control steps consider also local requirements of your country and see detailed instruction and protocol form order no cos11690xx 8 3 1 Visual inspections N Carry out visual inspection for damages of device and complete accessories internal space engine compartment connecting lead and the right position of the tensile relief and plug ground wire connections etc N...

Page 110: ...he connectors have been damaged In this case the cable should be replaced and the device repaired immediately 8 3 3 Isolation resistance RISO measurement N Resistance between bridged L N and Protective Earth Connection N Make sure that all isolations that are under stress of the mains voltage are considered All switches and contactors should be connected N The measurement is to be performed with m...

Page 111: ...ctric safety tester based on IEC 60601 1 For all measurements read operation manuals of the measurement devices carefully and verify the values and intervals with the local guidelines and laws An appropriate inspection record for all measurements and instructions is available at the manufacturers See also detailed instructions and special protocol cos11690xx Upon first installation at the customer...

Page 112: ...ty circuit It should be pointed out that these are not regulations standards or safety checks specifically for h p cosmos running machines but rather apply to all electrical devices and building installations worldwide including all electrical devices with metal housing 8 4 Lubrication of the running belt running surface Do not touch the running belt while it is in motion This maintenance must be ...

Page 113: ...n the amount of 3 syringes each filled with 10 ml of silicone oil Special devices may have different oiling amounts see delivery papers In addition 1 syringe filled with air should be added in order to empty the oil line in the running machine Procedure N Start the running machine at a max speed of 5 km h N Fill the syringe with 10ml of the lubricant N Insert the syringe into the oil filling hole ...

Page 114: ...f oil absorbed by measuring the difference in weight However the user should realize that this test can only show approximate values and trends and is not meant to replace the direct inspection by an authorized h p cosmos technician at the prescribed time intervals For security reasons the running machine must be switched off and the power plug must be pulled for full separation from the mains ste...

Page 115: ...ump Devices without a UserTerminal are equipped with an automatic acoustic signal bleep indicating the device needs to be lubricated At the standard setting the acoustic signal will occur after every 1000 km of operation Special devices may have different intervals After switching on the device using the main power switch the acoustic signal will be repeated three times 5 times LONG code for 0 1 t...

Page 116: ...achines designed for cycling and wheelchair applications For those models a lubrication test tissue test according the instructions available from h p cosmos should be performed during the obligatory yearly maintenance The test should be sent back to h p cosmos for evaluation User cooperation and inspection obligation User cooperation and inspection is mandatory especially for treadmills designed ...

Page 117: ...xternal control unit indicates that the oil tank is nearly empty Refill the oil tank when the control lamp illuminates At standard settings the word OIL will flash after 1000 km of operation If this occurs check the oil level in the oil tank and refill preterm if necessary Because the device does not have a sensor the oil message will not extinguish automatically After checking the oil level the m...

Page 118: ...or if it has been adjusted wrongly In this case a backlash occurs between the driving shaft and the belt i e when weight is applied to the belt by stepping on it the belt slows down The belt tension should be checked as follows N Visually inspect the surface for cracks In case of a crack replace running belt immediately N Open the motor hood at the front Take care that nobody gets his hands into t...

Page 119: ...l shaft at the back of the device belt re entry zone Take care that long hair and loose clothing are not caught in the gap of the tail shaft N For safety reasons the adjustment procedure must be attended by a second person who can immediately press the emergency stop button in an emergency N Switch off the running machine and pull the mains plug before intervening N In case of any maintenance work...

Page 120: ...trol and tightening of the driving belt poly V belt system The correct tension of the driving belt is very important for proper operation of the running machine If the tension is too high this may cause defects of the motor and roller bearings Too low tension results in the backlash of the drive belt and therefore in higher abrasion and power losses The poly V belt is provided with a belt adjuster...

Page 121: ...uring oscillation N Check the tone in the display target 1G adjust the tension of the drive belt if necessary N Check the amplitude of the needle target 440 460 adjust the tension of the drive belt if necessary N When the tuning device indicates the tone 1G and an amplitude of the needle of 440 460 the tension of the drive belt is OK Chart with tones to the corresponding frequency Target value Fre...

Page 122: ...sing disinfecting and before opening N Pay attention to the safety notes warnings and precautions of the running machine the accessories and the disinfectant The h p cosmos devices are neither sterile nor can they be sterilized Pay attention to the operating instructions of the respective devices and accessories Chemicals needed for application or cleansing should be stored in appropriate reservoi...

Page 123: ... of the drive engine N devices manufactured since approx 2003 have hall effect sensors with metal toothed lock washer instead of light barriers N only for oversize running machines with a running surface of 200 75 cm up to 300 125 cm and built before 2002 the speed sensor is mounted in its own housing at the rear of the drive engine drive shaft thus it must not be cleaned The light barrier of the ...

Page 124: ...ection and focus A special small screwdriver is required for adjustment of the focus Adjustment direction and focus of the light barrier can be checked when the room is dark 8 13Spare parts consumables order number description cos12343 non slip step stripe 1350 x 25mm cos12344 non slip step stripe 1350 x 76mm cos12345 non slip step stripe 1570 x 25mm cos12346 non slip step stripe 1570 x 76mm cos12...

Page 125: ...ttling noises are heard during training please check if the machine has a firm stand and follow exactly the advice given in the chapter 7 4 5 Mechanical installation Most often false adjustment of the levelling sockets adjustable feet at the rear of the running machine is responsible for the knocking sound 9 2 Running belt adjustment problems If the tension of the running belt is not correct it is...

Page 126: ...ouches a metal piece keys or display there may be an electrostatic discharge between the user and the device Such discharge may interfere with the operation of the device Generally electrostatic discharges are without harm for the user as well as for the device but can be quite unpleasant The main causes for electrostatic discharges are the choice of clothes the shoe soles and the movement Very dr...

Page 127: ... flow will remain nearly unnoticed when bare metal parts for example screws are touched c If either sports or medical devices are defective e g because of a defective isolation inside the device the current flow may be fatal if bare metal parts for example screws are touched Disengage the device immediately unplug it and secure it against new start up Order an authorised electrician to repair the ...

Page 128: ...g of the RS232 interface N Loop back test For testing the RS232 of the running machine a special RS232 test plug including testing instruction is available from the manufacturer Connect the plug to the RS232 port and adjust OP20 10 N A blinking code will appear and the instructions will tell you if input and output of the RS232 are working well N PC software h p cosmos para control If you install ...

Page 129: ...h UserTerminal Initiation Running belt is not moving One of the mode LED is flashing manual profile cardio test Message Description Explanation Display Activity E01 Oil interval due E 01 OIL flashing HELP flashing Running machine is still functioning N Every 1000 km interval is adjustable lubrication service is due See chapter lubrication of the running belt Lubricate the belt See chapter 8 4 Lubr...

Page 130: ...onger than the high acceleration command SPRINT function or high acceleration level N Trouble shooting see administrator OPTION 48 N Contact authorized service engineer N Check voltage supply Do not use extension cords Connect the machine directly to the socket in the wall N Check mechanical parts for any malfunction Several persons may have been standing on the machine for a moment N Remove bello...

Page 131: ...g Running machine is still working N At MCU5 control electronic as of manufacturing date 12 2007 this error shows a defect of the option memory FRAM In this case please contact h p cosmos and request a service technician N Optional setup restores to default factory setting and device type N By pressing the key c the device can still be used but it is likely that individual settings and program pro...

Page 132: ...y Inverter Indication display UT Indication display FI Meaning of the error code related to the frequency inverter motor drive control function status 00 No alarm 10 E OC1 Overcurrent shut off during acceleration 11 E OC2 Overcurrent shut off during constant speed 12 E OC3 Overcurrent shut off during deceleration or stop 20 E OV1 Regenerative overvoltage shut off during acceleration 21 E OV2 Regen...

Page 133: ...tact authorized service engineer Card Err 01 Error chip card drive not all models CARD OR S TART Running machine is still functioning except chip card function Chip card protocol active but no chip card in chip card drive N Insert chip card to the chip card drive or N Press Start to run Cardio Mode Card Err 02 Error chip card drive not all models CARD ERR 2 Running machine is still functioning exc...

Page 134: ...set in the administrator level In this case please contact customer service Error messages at devices without UserTerminal Devices without UserTerminal are equipped with an automatic error message code via acoustic signal beep indicating the device has a malfunction needs lubrication or regular service The appropriate beep code sounds in the moment the error occurs and afterwards when switching on...

Page 135: ...ain OP02 Selection of the OEM code By selecting the OEM code the functions and settings of the UserTerminal are adapted to the requirements of the listed OEM partner The following OEM codes can be selected 0 h p cosmos standard 1 JAEGER VIASYS CARDINAL HEALTH CARE FUSION 2 Ergo Fit 1997 98 3 Proxomed Kardiomed 4 KISTLER Gaitway 6 COSMED 9 SCHILLER Not all companies listed above are or were OEM par...

Page 136: ...ty purposes e g for beginners or in case the ceiling height of the room s ceiling is insufficient the max elevation of every treadmill model can be limited indicates maximum elevation adjustable range from 0 to maximum treadmill elevation OP08 Heart rate display interval indicates heart rate display interval in seconds adjustable range from 0 beat to beat 1 to 9 seconds Compare An original POLAR h...

Page 137: ...ing belt movement it activates the motor break for 10 seconds Remark The motor brake works only on running machines with integrated speed measurement The speed sensor must be switched on OP11 1 If the running machine is not equipped with a speed measuring system this can be retrofitted easily To activate the motor brake some parameters of the frequency inverter must be changed Ask the service depa...

Page 138: ...terval for indication of required OIL service can be adjusted by means of OP 35 Standard 1000 km for treadmills 100 km for ladder ergometers OIL intervals are indicated with error code E01 OIL every 1000 km indicates oil interval in km standard 1 000 km is flashing adjustment range OFF 100 5 000 km Do not change the interval without prior communication with h p cosmos For the models h p cosmos ven...

Page 139: ... the keys and has not yet been reached report current elevation angle recommended default setting OP40 Speed display as set point or true value 0 Display of speed as set point report target speed 1 Display of speed as true value resp flashing set point report if the set point was changed with the keys and has not yet been reached report current speed recommended default setting OP41 Elevation cont...

Page 140: ...st of running machines types N Make sure that the correct device type is set at administrator OP03 N Go to administrator OP 05 and set maximum possible speed N Set the device in the manual mode to the maximum possible speed by using key N Check the analogue voltage at the MCU FU control with a volt meter It should be 10 V Make a note of the voltage in the service report not possible with digital c...

Page 141: ...per motor rotation or hall effect sensor with 60 incr per motor rotation elevation element with a 5 mm spindle for 0 25 elevation h p cosmos saturnsince 1994 3 elevation control increment disc with light barrier 60 incr per motor rotation or hall effect sensor with 60 incr per motor rotation elevation element with a 5 mm spindle for 0 35 elevation h p cosmos venus since 1997 4 elevation control li...

Page 142: ...YY 2 digit number of year of production lot MM month of production lot NNNN 4 digit serial number OP98 Setting of limitation of usage time Secret option OP99 Test profile 99 for endurance testing in the factory service With this option a special test profile profile number 99 for endurance testing in the factory or service can be activated This test profile is not for normal use and must be deacti...

Page 143: ...ending on the device type in OP03 0 max elevation OP 08 Heart rate display interval 0 beat to beat 0 or 1 9 seconds OP 09 Display test for all displays OP 10 Enter the serial number of the device 300 12 digit serial number OP 11 Activating and deactivating speed measurement depending on the device type in OP03 0 without speed measurement 1 with speed measurement OP 12 Setting of allowance for spee...

Page 144: ...tion maintains 1 elevation gets down to 0 OP 46 Display and setting of elevation for ladder ergometer 75 degree 0 180 degree OP 47 Reset of oil and service interval OP 48 Running belt speed at maximum frequency inverter speed depending on the device type OP 03 depending on the device type OP 03 1 00 99 99 km h OP 49 Type of FI control RS 485 analogue RS 485 OP 51 Error statistics of the digital FI...

Page 145: ...0 0 0 4165 30 0 0 119 0 200 xx 3 1 no limit 40 0 35 1 2617 40 0 3 120 0 180 3 2 50 0 1 2617 50 0 3 125 0 3 3 60 0 1 2617 60 0 3 100 0 3 4 80 0 1 2617 80 0 3 130 0 3 5 60 0 1 1700 60 0 3 100 0 3 6 80 0 1 1700 80 0 3 130 0 250 xx 300 xx 450 xx 4 1 no limit 40 0 25 1 2617 40 0 2 120 0 4 2 50 0 25 1 2617 50 0 2 125 0 4 3 60 0 25 1 2617 60 0 2 100 0 4 4 80 0 25 1 2617 80 0 2 130 0 4 5 40 0 27 1 2617 40...

Page 146: ...0 VA peak performances for milliseconds max 1s min during heel strike Drive motor capacity 3300 VA Elevation motor capacity not applicable 390 VA not applicable 390 VA 390 VA a not applicable 390 VA Safety standards c IEC EN 60335 1 VDE 0700 IEC EN 60601 1 2 IEC EN 60601 1 4 VDE 0701 EN 957 1 EN 957 6 Machinery Directive 2006 42 EC n MDD directive 93 42 EEC 2007 47 EC IEC EN 60601 1 VDE 0750 VDE 0...

Page 147: ...2 Normally only nonconductive pollution Temporary conductivity caused by condensation is to be expected Central lubrication system manual Number of stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 standard COM2 optional COM3 optional standard for service COM4 optional COM1 COM2 standard COM3 COM4 n a He...

Page 148: ...max 1s min during heel strike Drive motor capacity 3300 VA Elevation motor capacity not applicable 500 VA not applicable 500 VA Safety standards c IEC EN 60335 1 VDE 0700 IEC EN 60601 1 2 IEC EN 60601 1 4 VDE 0701 EN 957 1 EN 957 6 Machinery Directive 2006 42 EC n MDD directive 93 42 EEC 2007 47 EC IEC EN 60601 1 VDE 0750 VDE 0751 IEC EN 60601 1 2 IEC EN 60601 1 4 EN 957 1 EN 957 6 Machinery Direc...

Page 149: ... be expected Central lubrication system manual Number of stored programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 standard COM2 optional COM3 optional standard for service COM4 optional COM1 2 standard COM3 optional for service COM4 n a W I N D COM1 COM2 standard COM3 n a Touchscreen COM4 n a W I N D Heart rate...

Page 150: ...r input long time 2700 VA Power input momentary 5700 VA peak performances for milliseconds max 1s min during heel strike Drive motor capacity 4300 VA Elevation motor capacity 500 VA Safety standards n MDD directive 93 42 EEC 2007 47 EC IEC EN 60601 1 VDE 0750 VDE 0751 IEC EN 60601 1 2 IEC EN 60601 1 4 EN 957 1 EN 957 6 Machinery Directive 2006 42 EC Leakage current 0 25 mA Isolation transformer 3 ...

Page 151: ...programmes 6 training profiles 10 test profiles 8 user definable profiles RS232 Digital interface serial port USB converter optional COM1 and COM2 standard COM3 optional standard for service COM4 n a used for POLAR W I N D COM1 and COM2 standard COM3 n a used for UserTerminal TouchScreen COM4 n a used for POLAR W I N D Heart rate measurement and heart rate dependent endurance control POLAR W I N D...

Page 152: ...40 A 1 x 16 A Power input long time 7500 VA 41500 VA Power input momentary 15200 VA 66500 VA Drive motor capacity 11000 VA 30000 VA Elevation motor capacity 370 VA 18000 VA Safety standards n MDD directive 93 42 EEC 2007 47 EC IEC EN 60601 1 VDE 0750 IEC EN 60601 1 2 IEC EN 60601 1 4 VDE 0751 EN 957 1 EN 957 6 Machinery Directive 2006 42 EC Leakage current 0 25 mA on request Isolation transformer ...

Page 153: ... 700 1060 hPa Maximum operating altitude approx 10 000 feet 3000m without pressurization Pollution degree Degree 2 Normally only nonconductive pollution Temporary conductivity caused by condensation is to be expected Central lubrication system manual running machines with r have automatic central lubrication system Number of stored programmes 6 training profiles 10 test profiles 8 user defined pro...

Page 154: ...t least 30 Electrical fast transient burst IEC 61000 4 4 2 kV for power supply lines 1 kV for input output lines 2 kV for power supply lines 1 kV for input output lines Mains power quality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV differential mode 2 kV common mode 1 kV differential mode 2 kV common mode Mains power quality should be that of a typical ...

Page 155: ...st and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the running machine is used exceeds the applicable RF compliance level above the running machine should be observed to verify normal operation If abnorma...

Page 156: ...6 via coscom v3 interface released for complete medical treadmill series ergospirometry system CORTEX CORTEX Biophysik GmbH Leipzig Germany ergo spirometry IIa CE0124 via coscom v3 interface released for complete medical treadmill series ergospirometry system Geratherm BlueCherry Geratherm GmbH Germany ergo spirometry IIa CE0118 via coscom v3 interface released for complete medical treadmill serie...

Page 157: ...ce instead of the RS232 interface In that case an USB to RS232 interface adapter cable is available at h p cosmos under item no cos12769 To control via USB interface a processor Pentium 1 8 GHz or higher is required 11 7Interface protocols h p cosmos has only approved the interface protocol coscom v3 for medical applications according to MDD directive 2007 47 EC EN 62304 EN 14971 mandatory since M...

Page 158: ... in his work The arm supports with additional keyboard and additional stop button offers a wide range of applications e g exercising in gentle way for patients people with over weight orthopaedic problems or cardiovascular diseases h p cosmos arm support cos00098060044 for handrails with 10 angle h p cosmos arm support cos12013 for handrails with 0 angle for example long handrails with 2 pillars a...

Page 159: ...pports is only admitted for walking and not for running N While running the arm supports have to be folded vertically downwards on the outside 1 The arm supports must never project into the area of the running surface 2 12 2Additional keyboard and additional stop button for arm support and remote control To complement the arm supports and to increase safety an additional keyboard has been develope...

Page 160: ...andrail shortened at left side speed grip left cos14763 01 Handrail short cos11456 Handrail long rolled 2 pillars cos10166 Handrail detachable separable cos14192ral9007 Please quote the serial number of your treadmill for detailed article order number and price of the accessories since several different versions for different sizes may be available N The crossbar always needs to be positioned in s...

Page 161: ...ngly e g in a patient file We have deliberately refrained from offering standard settings for particular heights because the adjustments can widely differ according to the posture and the individual situation of the testing person The torsional elements have a scaling at any joint which is afferent when turned in the direction of the running surface The adjustments of the height and width occur gr...

Page 162: ...linders and noted accordingly e g in a patient file We have deliberately refrained from offering standard settings for particular heights because the adjustment can widely differ according to the posture and the individual situation of the testing person Safety precautions and operation N The max load is limited to 200 kg 440 lbs body weight N The positioning of the adjustable bar handrails must n...

Page 163: ...er 02 Push button Adjust the bar handrail to the desired height by pressing the push button 03 Move the bars horizontally to adjust the required width 04 Lock the locking lever by pushing it down 05 N At the rear end of the parallel bars two telescope tubes are mounted inside the tubes of the handrails They can serve the subject when mounting the running surface with a wheelchair N After entering ...

Page 164: ...e under supervision N If the clamp handles are not locked sufficiently there is danger of squeezing due to unintentional movement of the therapist s seat or the foot support Open and overhanging clamp handles are a source of danger as well Therefore pay attention to always lock the fixation screws before using the seat and foot support N Especially during adjusting take care that neither you nor o...

Page 165: ...nd supports the training itself N The unweighting can be levelled precisely to the needs of the patient and ensures an optimal training environment N High patient comfort for more motivation N The high class breathable and very comfortable unweighting vest has a physiological form and is easily adjustable This avoids dermal irritations and pressure marks to a large extent N The proper fitting of t...

Page 166: ...of body motion They do not have straps undercutting during gait and have an optimal fitting due to the individually adjustable strap system Four different vests provide adaptation to all body sizes and forms A special vest for children is also available Additional straps for gait correction vest are included in the shipment The vest can be adjusted by the testing person h p cosmos airwalk vest red...

Page 167: ...ating the wheelchair on the treadmill and before using the wheelchair over ground or on the street Wheelchair stabilizer for deck length 200cm cos10227 250cm cos10226 300cm cos00096110031 Available for the h p cosmos running machine series with track size 200 75 cm and bigger with the mark r N Adjust the range limiters properly to limit the operation range on the deck and to ensure the wheelchair ...

Page 168: ...ildren Chest belt system S cos14903 02 S Chest belt system M cos14903 02 M Chest belt system L cos14903 02 L Chest belt system XL cos14903 02 XL to be replaced every 6 months or earlier at the first sign of wear The length of the rope should be adjusted so that the subject cannot use the rear 30 of the running deck Put on the chest belt so that the h p cosmos logo is at the front In order to attac...

Page 169: ...de at the next start Change from forward to reverse rotation N Turn the key operated switch and start the machine with no one on the running belt and only when the belt is not moving N Observe the belt position for 2 minutes and correct the belt position with the belt adjustment screw see chapter 8 6 Adjustment centring of the running belt on page 119 It is normal for the belt to move to one side ...

Page 170: ...ull cord safety stop actuator or with the safety arch with chest belt system The length of the pull cord should be adjusted so that the subject cannot use the rear 30 of the running deck It limits the range of motion of the subject to the 70 of the front part of the running deck length based on EN 957 6 norm Pull cord safety stop actuator magnet with STOP function cos00098050043 Chest harnesses pa...

Page 171: ...ing external power supply 90 260 VAC to 12 VDC 5 A cos10002 02 UserTerminal TouchPanel remote control for table with foot for desktop with PC software h p cosmos para control connected via 5 meter cable to RS232 interface to the running machine including external power supply 90 260 VAC to 12 VDC 5 A without holder for handrail of the treadmill UserTerminal Display Keyboard MCU5 for h p cosmos lt ...

Page 172: ...ncy stops If there is no socket for external emergency stops order the special rear panel terminal for additional keyboard cos10109 cos15294L10m incl 10 m cable no spiral cable please stipulate the serial number of the device cos15294L15m incl 15 m cable no spiral cable please stipulate the serial number of the device 12 19 Safety multiple socket The stable safety multiple socket can be used for t...

Page 173: ...n that case a USB to RS232 interface adapter cable is available at h p cosmos under order number cos12769 To control via USB interface the processor must be a Pentium 1 8 GHz or higher Interface cable RS232 for connection to PC for h p cosmos para graphics h p cosmos para control PC ECGs ergospirometry devices 5 9 4 8 3 7 2 6 1 PC COM1 oder COM2 CONNECTOR DB9 Buchse female Laufband treadmill CONNE...

Page 174: ...transmission Precision of heart rate measuring 1 resp 1 beat per minute Pay attention to the advice regarding safety and warnings about possible interferences in the chapters on errors technical data EMC and installation in this manual WARNING Heart rate monitoring systems can be inaccurate Incorrect and or forbidden use and or overtraining can lead to serious injury or even death If you feel fain...

Page 175: ... you should keep a gap of at least 100 cm between the devices to exclude interference Transmission problems N The setting POLAR logo upside down is recommended for approximately 10 15 of the subjects N The setting transmitter at the back of the subject is recommended for approximately 1 2 of the subjects N However always try the normal setting first Cleaning The chest belt is washable In this case...

Page 176: ...oured STOP and QUICK STOP button on the UserTerminal ARE NO EMERGENCY BUTTONS which are disconnecting from the mains power supply They are no emergency control based on IEC 60601 1 2005 Most of the additional functions of para control require an interface connection via the sophisticated coscom v3 protocol which is integrated in all h p cosmos treadmill ergometers with MCU5 control electronic as o...

Page 177: ...durance parameters online The treadmill can be controlled automatically The software is not designed for medical diagnostics or evaluation The treadmill data can support the doctor s decision Data can be converted by the software for data transfer to EXCEL and further evaluation e g by EXCEL or h p cosmos para analysis software Data transfer to an editor software for further data processing is als...

Page 178: ...he clear design of the program allows an easy evaluation The comprehensive printout simplifies the interpretation and is the basis for best possible coaching The software is not designed for medical use diagnostics and evaluation The treadmill data can support the doctor s decision With this software it is possible to adapt the integrated test methods and to generate individual ones Test devices e...

Page 179: ...of the most common gait and motion specific disorders with the possibility to transfer to the individual report N Integrated player for the analysis of several video clips N Video overlay of up to eight videos N Full screen mode N Various 2D analysis tools such as gridlock and grid N Flexible 2D painting tools such as rectangles tracking lines arrows and text fields N Tools and measurement tools f...

Page 180: ...opriate tools eye protection dust mask etc Contact service h p cosmos com to receive the safety data sheet of the European Commission Directive 91 155 EEC h p cosmos running machine h p cosmos running machines consist of powder coated and galvanized metals from different producers and qualities stainless steel parts aluminium parts plastics rubber electronics with cables boards and condensers as w...

Page 181: ...eadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 181 of 197 14 Appendix 1 Certificates Latest versions always http www h p cosmos com en company certificates htm 14 1Certificate of the TSA TÜV according to ISO 9001 ...

Page 182: ... en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 182 of 197 14 2Certificate of the TSA TÜV according to EN ISO 13485 ...

Page 183: ...m5 v1_07hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 183 of 197 14 3EC Certificate of the TSA TÜV ...

Page 184: ...test 17 34 1054 seconds Heart rate at 500 m 158 bpm 1000 m 156 bpm 1500 m 160 bpm and 2000 m 155 bpm Average heart rate 158 156 160 155 4 157 bpm Fitness Index 420 50 x 0 2 1054 x 0 19338 157 x 0 56 105 1 882 x 2 6 420 10 203 8 87 9 29 7 x 2 6 430 368 9 61 An Fitness Index value less than 70 is below average average value 100 Conclusion In this case a subject needs some endurance training The UKK ...

Page 185: ...ry note and the registration form are to be sent to h p cosmos Instruction on general operation 1 Hand over operating manual Inform about operating and service manual always keep one within reach of all users 2 Refer to safety notes warnings and precautions in this manual Place the print out of the safety instructions DIN A4 form in the delivery folder close to the treadmill Children are not allow...

Page 186: ...ON OFF button at the UserTerminal 5 Explain safety features that the delivered model is equipped with for example emergency stop quick stop safety harness etc Do not use the emergency stop button for normal switching OFF of the device 1 2 minutes warm up time delay before next power on for medical machines 6 Explain the display panels What does which display stand for 7 Explain manual operation of...

Page 187: ... mode and the integrated test programs inform about interface and compatibility list Potential isolation for any interface linkage is obligatory in the field of medicine Only connect to coscom v3 compatible and authorized host equipment Do not connect to equipment or software which is not explicitly declared as compatible by h p cosmos and by the other manufacturer Inform about the h p cosmos soft...

Page 188: ...rect adjustment of levelling sockets Check weight load on the levelling sockets by trying to lift up the treadmill frame 15 Proper adjustment of running belt with regulation screw and allen key For each change of running belt direction there are two adjustment steps a Turn key at the back of the UserTerminal b Adjust regulation screw according to previously defined value Pull out allen key 16 Lubr...

Page 189: ...be performed by authorised and trained personnel who are certified by h p cosmos 19 Inform the user about periodically recurring maintenance intervals and obligatory safety controls as well as the danger of disregarding these points Offer and recommend maintenance contract through authorized and trained personnel Advice and support documents 20 Hand over and explain delivery papers folder Fill out...

Page 190: ...ntended and forbidden use safety notes or precautions as well as unauthorized maintenance or lack thereof and or regular safety checks may lead to injuries or even death and or can damage the device This will furthermore result in loss of liability and warranty Please fill out the instruction protocol and send it back to h p cosmos via Fax to 49 86 69 86 42 49 or via email to sales h p cosmos com ...

Page 191: ...310m5 v1_07hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 191 of 197 15 4Service report cos15531 ...

Page 192: ...m5 v1_07hpc en 20130207_cos14310m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 192 of 197 15 5Control protocol cos11690en 02 ...

Page 193: ...10m5 v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 193 of 197 15 6Wiring diagram load circuit quasar med pulsar Colour Code neither US nor Canadian standard ...

Page 194: ...v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 194 of 197 15 7Wiring diagram control circuit quasar med pulsar page 1 Colour Code neither US nor Canadian standard ...

Page 195: ...v1 07hpc en_h p cosmos_treadmill_manual doc 2013 h p cosmos sports medical gmbh author fh email h p cosmos com created 07 02 2013 printed 04 03 2013 page 195 of 197 15 8Wiring diagram control circuit quasar med pulsar page 2 Colour Code neither US nor Canadian standard ...

Page 196: ...safety information N Earth IEC 60417 5017 Warning safety precautions Pay attention to accompanying instructions ISO 7010 W001 Non sterile product 2012 Manufacturer and year of manufacture P Potential compensation IEC 60417 5021 R Applied part of type B IEC 60417 5840 Chassis ground Q Applied part of type BF IEC 60417 5333 Risk danger of entanglement J Dangerous electric voltage IEC 60417 5036 Symb...

Page 197: ...nally Skype with webcam Service department phone 49 86 69 86 42 0 phone direct 49 86 69 86 42 25 mobile 49 171 720 69 88 fax 49 86 69 86 42 49 email service h p cosmos com skype h p cosmos com search select name Sales department phone 49 86 69 86 42 0 fax 49 86 69 86 42 49 email sales h p cosmos com youtube www youtube com hpcosmos twitter www twitter com hpcosmos facebook www facebook com hpcosmo...

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h/p/cosmos 190/65 3p, Operating And Service Manual

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