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H. HERMANN EHLERS F010-P, Operation Manual

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H. HERMANN EHLERS F010-P Operation Manual Download Page 36

 

HF010PEN_v0403_03 Atex_IECEx_CSA_FM

 

Page  36

APPENDIX B:  PROBLEM SOLVING 

 
In this appendix, several problems are included that can occur when the F010-P is going to be 
installed or while it is in operation. 
 

Flowrate displays "0 / zero" while there is flow: 

Check: 

 

SETUP 11 - 14: are the K-Factor and time unit correct? 

 

 

Range error: the input value is at least 5% above the calibrated measurement range SETUP 18.  
Do change the 100% value if desired. 

 

The pass code is unknown: 

If the pass code is not 1234, there is only one possibility left: call your supplier. 
 

ALARM 

When the alarm flag starts to blink an internal alarm condition has occurred. Press the "select 
button" several times to display the 5-digit error code. The codes are: 
 
0001:   irrecoverable display-data error: data on the display might be corrupted. 
0002:    irrecoverable data-storage error: the programming cycle might have gone wrong: check 

programmed values. 

0003:  error 1 and error 2 occurred simultaneously 

 

The alarm condition will almost certainly be handled internally and if all mentioned values still appear 
correct, no intervention by the operator is needed. If the alarm occurs more often or stays active for 
a longer time, please contact your supplier. 

Summary of Contents for F010-P

Page 1: ...and coil Options Intrinsically Safe F Series Field mounted indicators for safe and hazardous areas More info www fluidwell com fseries An der Autobahn 45 28876 Oyten Tel 04207 91 21 0 Fax 04207 91 21 41 Email verkauf ehlersgmbh de Home http www ehlersgmbh com de ...

Page 2: ... disposed of according to local regulations regarding waste electronic equipment If a battery is present in this product it should be disposed of separately The separate collection and recycling of your waste equipment will help to conserve natural resources and ensure that it is recycled in a manner that protects the environment SAFETY RULES AND PRECAUTIONARY MEASURES The manufacturer accepts no ...

Page 3: ...ocedures which if not performed correctly may lead to personal injury a safety hazard or damage of the F010 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F010 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect oper...

Page 4: ...owmeter 14 5 Others 14 4 Installation 15 4 1 General directions 15 4 2 Installation surrounding conditions 15 4 3 Dimensions Enclosure 16 4 4 Installing the hardware 18 4 4 1 Introduction 18 4 4 2 Terminal connectors with power supply type PB PD PL PX 19 4 4 3 Terminal connectors with power supply type PF PM 23 5 Intrinsically safe applications 27 5 1 General information and instructions 27 5 2 Te...

Page 5: ...cal application for the F010 P Configuration of the unit The F010 P has been designed to be implemented in many types of applications For that reason a SETUP level is available to configure your F010 P according to your specific requirements It includes several important features such as K Factor measurement units signal selection etc All setting are stored in EEPROM memory and will not be lost in...

Page 6: ...s the daily use of the F010 P This instruction is meant for users operators 2 2 CONTROL PANEL The following keys are available Fig 2 Control Panel Functions of the keys This key is used to program and save new values or settings It is also used to gain access to SETUP level please read chapter 3 The arrow key is used to increase a value at SETUP level after PROG has been pressed or to configure th...

Page 7: ...rate value is too high to be displayed Piegraph indication This 10 segment Piegraph gives a quick impression about the actual value in relation to its measuring range in a scale of 0 100 As soon as the input value is 5 above the calibrated measurement range the piegraph starts flashing Low battery alarm When the battery voltage drops it must be replaced At first low battery will flash but as soon ...

Page 8: ...s manual are to be observed Ensure that the measuring system is correctly wired up according to the wiring diagrams The housing may only be opened by trained personnel Take careful notice of the Safety rules instructions and precautionary measures in the front of this manual 3 2 PROGRAMMING SETUP LEVEL 3 2 1 GENERAL Configuration of the F010 P is done at SETUP level SETUP level is reached by press...

Page 9: ...elow the word SETUP at the bottom of the display The number is a combination of two figures The first figure indicates the function group and the second figure the sub function Additionally each function is expressed with a keyword After selecting a sub function the next main function is selected by scrolling through all active sub functions e g 1 11 12 13 14 1 2 3 31 etc The CLEAR button can be u...

Page 10: ... to select in the other direction When data is altered but ENTER is not pressed then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds the PROG procedure will be left automatically and the former value reinstated Note alterations will only be set after ENTER has been pressed To return to OPERATOR level In order to return to the operator level PR...

Page 11: ...R 0 5 16 CALCULATION per 1 255 pulses 17 CUT OFF 0 1 999 9 seconds 18 GRAPH MAX 0 00000 199 999 unit time unit 2 DISPLAY 21 BARGRAPH off on 22 BACKLIGHT optional off green amber 23 BL BRIGHTNESS 1 5 3 POWER MANAGEMENT 31 LCD UPDATE fast 1 sec 3 sec 15 sec off 32 BATTERY MODE operational shelf 4 FLOWMETER 41 SIGNAL npn npn_lp reed reed_lp pnp pnp_lp namur coil_hi coil_lo active 5 OTHERS 51 TYPE MOD...

Page 12: ...alculating the K factor Let us assume that the flowmeter generates 6 5231 pulses per gallon and the selected measurement unit is gallons So the K Factor is 6 5231 Enter for SETUP 14 65231 and for SETUP 15 decimals K factor 4 DECIMALS K FACTOR 15 This setting determines the number of decimals for the K factor SETUP 14 The following can be selected 0 1 2 3 4 5 Please note that this SETUP influences ...

Page 13: ... of the display information influences the power consumption significantly When the application does not require a fast display update it is strongly advised to select a slow refresh rate Please understand that NO information will be lost the input signal will be processed and the output signal will be generated in the normal way The following can be selected Fast 1 sec 3 sec 15 sec off Example ba...

Page 14: ...z External power required 5 OTHERS TYPE OF MODEL 51 For support and maintenance it is important to have information about the characteristics of the F010 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations VERSION SOFTWARE 52 For support and maintenance it is important to have information about the c...

Page 15: ...accidental contact is no longer assured when the housing cover is removed or the panel cabinet has been opened danger from electrical shock The housing may only be opened by trained personnel Take careful notice of the Safety rules instructions and precautionary measures at the front of this manual 4 2 INSTALLATION SURROUNDING CONDITIONS Take the relevant IP classification of the casing into accou...

Page 16: ...PG9 PG9 30mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm 22 50mm M20 x 1 5 22 5mm M20 x 1 5 M20 x 1 5 25mm 25mm 22 5mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 0 9 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 98 mm 3 86 HB 29 1 mm 1 15 31 mm 1 22 HZ 4x M20 x 1 5 15 15 15 HV 23 23 16 mm Fig 5 Dimensions Aluminum enclosures ...

Page 17: ...HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 Fig 6 Dimensions GRP enclosures ...

Page 18: ...plied with the 115 230V AC power supply type PM The green yellow wire between the back casing and removable terminal block may never be removed Fig 7 Grounding aluminum enclosure with option PM 115 230V AC FOR INSTALLATION PAY EMPHATIC ATTENTION TO Separate cable glands with effective IP67 NEMA4X seals for all wires Unused cable entries ensure that you fit IP67 NEMA4X plugs to maintain rating A re...

Page 19: ...ronics converters etc as it will not provide adequate sustained power All energy used by the flowmeters pick up will directly influence the battery life time type PB It is strongly advised to use a zero power pickup such as a coil or reed switch when operating without external power It is possible to use some low power NPN or PNP output signals but the battery life time will be significantly reduc...

Page 20: ...0mVp p COIL HI sensitivity from about 20mVp p Type ZF option offers for setting COIL HI sensitivity from about 10mVp p Type ZG option offers for setting COIL HI sensitivity from about 5mVp p Pulse signal NPN NPN LP The F010 P is suitable for use with flowmeters which have a NPN output signal For reliable pulse detection the pulse amplitude has to go below 1 2V Signal setting NPN LP employs a low p...

Page 21: ...ilter which limits the maximum input frequency read par 3 2 3 A sensor supply voltage of 8 1V DC can be provided with option PD on terminal 6 Active signal Active signal selection may well be desired in the case of option PD being supplied for sensor supply INTERNAL EXTERNAL Active signal input 2 Common ground unit SIGNAL 1 GND shielding 6 8 1V DC type PD Resistance value see signal selection INTE...

Page 22: ...o terminal 4 and the to terminal 5 When power is applied to these terminals the optional internal battery will be disabled enabled automatically to extend the battery life time Terminal 6 Power supply type PD 8 2V sensor supply With this option a limited power supply for the sensor is available for example to power a Namur sensor It offers 8 2V DC max 5mA Remark this terminal is only available if ...

Page 23: ...e Warning be sure that all the leads to the terminals are disconnected from the unit when the internal plastic protection cover has been removed HIGH VOLTAGE 400V NEVER connect the mains power supply to the unit when the plastic protection cover has been removed First remove the terminal strip s after which the internal plastic cover can be removed The switches are located on the right hand side a...

Page 24: ...cted to the unit pulse active pulse or coil The screen of the signal wire must be connected to the common ground terminal The input signal type has to be selected with the correct SETUP function read par 3 2 3 Coil signal The F010 P is suitable for use with flowmeters which have a coil output signal Two sensitivity levels can be selected with the SETUP function COIL LO sensitivity from about 90mVp...

Page 25: ...ignal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency read par 3 2 3 A sensor supply voltage is offered with terminal 7 Active signals Active signal selection may well be desired if an active signal is offered from the sensor INTERNAL EXTERNAL NPN signal input 6 Common ground unit SIGNAL 5 GND shielding NPN 3 2V DC 100K low pass filter selection NPN L...

Page 26: ...r 3 2 3 NAMUR signal The F010 P is suitable for flowmeters with an Namur signal Terminal 7 can provide a 8 2V sensor supply voltage please read section sensor supply INTERNAL EXTERNAL Reed switch signal input 6 Common ground unit SIGNAL 5 GND shielding REED SWITCH 3 2V DC 1M low pass filter selection REED LP INTERNAL EXTERNAL Namur signal input Common ground unit shielding Namur 820 Ohm 5 GND 7 Se...

Page 27: ...nstalled in accordance with the Atex directive 94 9 EC and the product certificate KEMA 05ATEX1168 X For installation under IECEx scheme this intrinsically safe device must be installed in accordance the product certificate IECEx KEM 08 0006X For installation under CSA this intrinsically safe device must be installed in accordance the product certificate CSA 08 2059461 X For installation under FM ...

Page 28: ...00 C Battery powered applications Replace with certified FW LiBAT 00x battery only Remark consult the manual Intrinsically Safe for Class I II III Div 1 Grps A B C D E F G Temp class T4 Class I Zone 0 AEx ia IIC T4 For installation and entity evaluation refer to control drawing no FWCD 0003 CSA Certificate nr CSA 08 2059461 FM Project ID 3033306 40 C 70 C 40 F 158 F Fig 12 Label information Intrin...

Page 29: ...ample TERMINAL CONNECTORS F0 series 1 2 3 Common ground Signal Supply Circuit depends on type of signal 4 5 Common ground Main supply 9 10 Common ground Supply backlight Configuration example IIA IIB and IIC application F010 P PX XI ZB I S flowmeter input type P pulse Backlight option type ZB not used in this example TERMINAL CONNECTORS F0 series 1 2 3 Common ground Signal Supply Circuit depends o...

Page 30: ...Terminal 3 1 2V 3 2V DC Please note type PX may be used in combination with the battery type PC PX will power the unit the battery will be disabled automatically till power is disconnected max 30 V max 150 mA max 0 92 W Configuration example IIA IIB and IIC application F010 P PD XI ZB TERMINAL CONNECTORS F0 series 1 2 3 Common ground Signal Supply Circuit depends on type of signal 6 4 5 Common gro...

Page 31: ... F or expose contents to water INSTRUCTION SHEET BATTERY REPLACEMENT FW LiBAT 001 Replacement Instructions Safety Instructions Fluidwell bv The Netherlands www fluidwell com sales fluidwell com FW LiBAT 001 INST001 Primary Lithium Battery Only replace with Fluidwell I S battery pack II 1 G Ex ia IIC Ga Ex ia IIC KEMA 03ATEX1071 U IECEx KEM 08 0005U 0344 Fluidwell bv Intrinsically Safe Battery Part...

Page 32: ...above 90 annual mean It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F010 P in such a way that no condensation will occur for example by placing dry silica gel sachet in the casing just before closing it Furthermore it is required to replace or dry the silica gel periodically as advised by the silica gel supplier Battery life time It is influence...

Page 33: ...ype HJ Type HH Type HK ABS enclosure Type HS Dimensions 130 x 120 x 75mm 5 10 x 4 72 x 2 95 LxHxD IP67 NEMA4X Drilling 2x PG9 1x M20 Drilling 2x M16 1x M20 Drilling 1x M20 Drilling 2x M20 Drilling 6x M12 Drilling 1x NPT Drilling 3x NPT Drilling 4x M20 No drilling No drilling Drilling 2x 16mm 0 63 1x 20mm 0 78 Drilling 1x 22mm 0 87 Drilling 2x 20mm 0 78 Drilling 3x 22mm 0 87 Drilling 6x 12mm 0 47 F...

Page 34: ...IS Class I II III Division 1 Groups A to G T4 Class I zone 0 AEx ia IIC T4 Explosion proof Type XF ATEX approval ref EX II 2 GD EEx d IIB T5 Weight appr 15kg Dimensions of enclosure 350 x 250 x 200mm 13 7 x 9 9 x 7 9 LxHxD Environment Electromagnetic comp Compliant ref EN 61326 1997 EN 61010 1 1993 Low voltage directive Compliant ref EN60950 Flowmeter Type P Coil sine wave minimum 20mVpp or 80mVpp...

Page 35: ... Operator functions Displayed functions flowrate measuring and time unit piegraph 0 100 Flowrate Digits 5 digits Units mL L m3 Gallons KG Ton lb bl cf RND ft3 scf Nm3 Nl igal no units Decimals 0 1 2 3 4 or 5 Time units sec min hr day OPERATIONAL ...

Page 36: ...only one possibility left call your supplier ALARM When the alarm flag starts to blink an internal alarm condition has occurred Press the select button several times to display the 5 digit error code The codes are 0001 irrecoverable display data error data on the display might be corrupted 0002 irrecoverable data storage error the programming cycle might have gone wrong check programmed values 000...

Page 37: ...unctional description 5 hardware version 3 installation 15 intrinsic safety 27 Intrinsic safety 27 IP classification 15 keys 6 low battery 7 main function 9 maintenance 32 manual version 3 model 14 namur signal 22 26 operational 6 operator level 7 pass code 14 36 Piegraph 7 12 13 power supply 22 24 problem solving 36 pulse signal NPN 20 25 pulse signal PNP 21 25 range error 7 36 rate 7 reed switch...

Page 38: ...nectors F010 P PB PD PX and options 19 Fig 9 Overview of terminal connectors F010 P PF PM and options 23 Fig 10 switch position voltage selection type PF and PM 23 Fig 11 Example serial number 27 Fig 12 Label information Intrinsically Safe application 28 Fig 13 Overview terminal connectors XI Intrinsically Safe applications 28 Fig 14 Configuration example Intrinsically Safe 29 Fig 15 Configuration...

Page 39: ...HF010PEN_v0403_03 Atex_IECEx_CSA_FM Page 39 NOTES ...

Page 40: ...ere 21 bargraph on 22 backlight off 23 brightness 5 3 POWER MANAGEMENT Enter your settings here 31 LCD new 1 sec 32 mode operational 4 FLOWMETER Enter your settings here 41 signal coil lo 5 OTHERS Enter your settings here 51 model F010 P F010 P F010 P 52 software version 03 ____ ____ 03 ____ ____ 03 ____ ____ 53 serial number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 54 pass code 0000 55 tagnumber...

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