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If you are staining, depending on the product you are using, you can grain fill either before
or after. In most cases I’ve found grain filling first results in a more even application, and a
better result.

There are a number of different grain fillers available, including solvent, water and oil based
options, along with pre-tinted options. Oil based grain fillers penetrate deeper into the wood,
but water is obviously easier to work with with regard to drying times and clean up.

Using a tinted grain filler is also a great option if you would like to accentuate the grain
pattern of the guitar as the excess will be removed when sanding but the filler used to fill the
pores will remain in place and emphasize the grain pattern of the wood.

Below are the steps required for applying grain fill:

1. Mix up enough product to grain fill the entire guitar. Follow the recommendations for

the product you are using in terms of application, cleanup and safety, then mix your
grain fill into a workable paste in a spare container.

2. Apply to the guitar using a clean rag, working in line with the grains pattern of the

wood. Next, work across the grain really pushing the grain fill into the wood, making
several passes.

3. Once finished applying, leave the guitar for ten minutes and then wipe away any

excess using a clean damp rag.

4. Once dry, sand back to the surface level of the guitar, working through the grades of

sandpaper from 120 grit to 240. Sand sufficiently to remove the excess grain fill but
not enough to dig into the wood and create more open pores.

5. Inspect the surface of the guitar and repeat the process if required.

Masking

You should also mask the neck pocket, and body cavities of your guitar when spraying a
finish of any kind.

Mask the tuning peg holes on the headstock to keep the holes clean, along with the holes
for the bridge and tailpiece and pay special attention to the truss rod. You should also mask
the fretboard when spraying the back of the neck.

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Summary of Contents for SG-style Guitar Kit

Page 1: ...step instructions to build a solid body SG style DIY guitar using a kit Even if you have never built a DIY guitar before you can learn how to get started by reading this tutorial There s nothing more satisfying than playing a guitar you have put together yourself 1 ...

Page 2: ...d small screwdrivers phillips head and flat head Pliers needle nose preferably Soldering iron Consumables Disposable gloves Titebond PVA or similar wood glue set neck guitar Small paintbrush Wood grain filler If open grain timber such as Mahogany or Oak Sandpaper Various grades from 120 up to 1500 depends on finish Finishing supplies This depends on your choice of finish Painters masking tape Asso...

Page 3: ...wrench for adjusting truss rod Tone and volume knobs Assorted screws and washers Safety Precautions To complete your guitar kit safely also ensure you have the following on hand and a well ventilated work space to work in Protective eyewear Use protective safety glasses or a genuine face shield not regular prescription reading or sunglasses Disposable gloves Use disposable gloves if applying stain...

Page 4: ...ish 2 Hardware Installation Fitting the tuners strap buttons bridge and pickups 3 Connecting the electronics Connecting the pickups to the input jack and incorporating a pickup selector and volume and tone potentiometers 4 Final Setup Adjusting the neck relief action intonation and pickup height We ll cover each of these below starting with preparation and finishing 1 Preparation and finishing Ins...

Page 5: ... finish from being absorbed evenly Glue stains will only be a potential issue for guitars with binding and or a veneer top Dry fitting the neck Insert the Neck First push the heel gently into the back of the neck pocket then push the neck down flat This reduces the risk of chipping the thin edges of the neck pocket before the neck has been installed 5 ...

Page 6: ...e center of your neck and bridge pickup cavities If this results in a gap on either side of the neck you may need to shim the neck by cutting small sections of scrap wood with a craft knife and gluing these to the sides of the neck pocket Otherwise smaller gaps can be filled prior to finishing using a filler Check the neck angle Keeping the bridge and steel ruler in place after checking your neck ...

Page 7: ...n simple A well executed simple design is better than a poorly executed complex one Once complete sand the edges until as smooth as the rest of the body and neck Setting the Neck If you have a bolt on neck guitar you can install the neck once you have completed the finishing stage but construct a handle from a section of scrap wood This will allow you to handle the guitar when finishing 1 Clean ou...

Page 8: ...small amount of moisture on the surface of the guitar Using denatured alcohol is a good option here as it evaporates before it is absorbed into the timber but water will also suffice This will raise the grain of the timber which can then be sanded flat Generally grain will only raise once so you can be confident you won t have any problems during the finishing process Grain Filling Grain filling i...

Page 9: ...e product you are using in terms of application cleanup and safety then mix your grain fill into a workable paste in a spare container 2 Apply to the guitar using a clean rag working in line with the grains pattern of the wood Next work across the grain really pushing the grain fill into the wood making several passes 3 Once finished applying leave the guitar for ten minutes and then wipe away any...

Page 10: ...iece of basswood for example may not provide a great aesthetic either Wear gloves and a mask and work in a well ventilated area as required Fumes from some finishing products can be toxic Clean the body of the guitar using a product that includes a degreasing agent Wear disposable gloves when handling the guitar after cleaning Make sure you are working in a relatively dust free environment and mak...

Page 11: ...y Dan Erlewine and Don MacRostie 2 Hardware Installation Installing hardware usually involves installing the tuners strap buttons bridge and pickups There are some best practices to follow including drilling pilot holes and aligning your hardware correctly which we ll cover in more detail below Pilot Holes Drill pilot holes for all screws used on the body and neck of the guitar The small screws us...

Page 12: ... the guitar On an SG guitar the rear strap button is located in the center of the lower bout The front strap button is either inserted into the top horn on a downward facing angle or installed on the back of the neck heel which is what we have done in the example above Follow the method described above for all hardware installation including using painters marking tape for marking the location of ...

Page 13: ...cover with the nut and center by lining up the hole at the tip for the truss cover with the centerline Installing the Tuners SG guitar kits utilize 3 per side tuners so you will need to first separate your tuners into left and right 1 Start by inserting the tuner in the back of the headstock with the mounting hole facing back toward the body 2 Place the washers over the tuning posts then place the...

Page 14: ...ne closest to the input jack being the tone pot The tone pots have the green capacitors attached 3 Thread the pots through their respective holes place the washer and hand tighten the nut Next thread the loose black wire through the hole in the side of the pickup cavity and flip the guitar over Grounding the bridge We need to insert the ground wire into the bridge post hole and insert the bridge b...

Page 15: ...bridge pickup and neck pickup and thread them through the hole in the side of the bridge pickup cavity to the electronics cavity 3 Install the strings both the low E and high E string will suffice 4 Position the pickups at the very front of the pickup cavity and then align them horizontally to the individual pole pieces corresponding to the low E and high E you can also use a square to check the a...

Page 16: ... refers to maintaining a light coating of solder over the tip of your soldering iron and prevents the iron tip from oxidizing 2 Preheating Soldering is really about transferring heat The lug or component you are connecting to should be preheated so the solder is drawn to it rather than staying on the already hot iron Wiring Most of the electronics for kit guitars come pre soldered with the excepti...

Page 17: ...17 ...

Page 18: ...ds before adding some solder between the lug and the wire once the lug is hot enough the solder will melt Once cooled sufficiently the wire should be connected to the lug You can then test the connection by gently pulling on the wire Follow the process above to connect the unshielded ground wire to the back of the volume pot casing And then repeat the process for the bridge controls Your wiring is...

Page 19: ...e a basic overview of each below Also keep in mind the guitar should be tuned to concert pitch and checked regularly during the process to ensure the correct amount of tension is on the neck as adjustments are made You may also want to revisit aspects of your setup once you have had time to play the guitar and have identified problems e g fret buzz or intonation issues Adjusting neck relief The id...

Page 20: ...n be reduced To adjust the amount of relief adjust the truss rod using the hey key included in your packaging Turn counter clockwise to loosen the truss rod which will introduce more relief Turn clockwise to flatten the neck further Remember to only make incremental changes of th to a turn each time and make sure the guitar is tuned to concert pitch so the correct amount of tension from the string...

Page 21: ...ing and then checking the strings at the 12th fret an octave up from the open string If the pitch is sharp you will need to lengthen the string length If flat you will need to shorten it As mentioned earlier Your scale length is not a precise measurement as there is some compensation required for the additional mass of the heavier bass strings This is also why most bridges on electric guitar are a...

Page 22: ... the guitar you may want to revisit some aspects especially the final setup of the guitar You should also test the guitar by going through each pickup position and testing the volume and tone pot Also test for interference by taking your hands off the guitar and listening for hum If you hear any signs of electrical interference you may need to open the electronics cavity and check your ground circ...

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