background image

 

NOTE:

  Mounting  the  light  as  far  forward  or  as  high  as  possible  can  help  to  reduce    

reflected glare when the light is in use. 

2.

 

Remove  the  foam  gasket  from  the  base  of  the  light  and  use  it  as  a  template.          

Note gasket orientation:

  Front mounting holes are further apart that the rear holes. 

Mark  the  location  of  the  four  corner  holes  and  the  center  hole  squarely  onto  the 
mounting surface with pencil. 

3.

 

Drill five 5/16"  (7mm) holes through the mounting surface at the marked points.  

NOTE:

 Always wear eye protection when using power tools.   

4.

 

Return the foam gasket to the base of the light, making sure that all of the wires exit 
through the center hole in the gasket. 

5.

 

Feed  the  wires  from  the  base  of  the  light  through  the  center  hole  in  the  mounting 
surface.  A 

small

 amount of a 

non

-silicone sealant, (such as StarBrite

 Boat Caulk 

#83801),  can  be  applied  to  where  the  bolts  and  the  wires  penetrate  the  mounting 
surface.

  

CAUTION!

 

Excessive  use  of  silicone-based  sealants may damage the foam gasket or the base of the 
spotlight. 

6.

 

It is recommended that you use marine grade plywood for a back-plate. 

7.

 

Place the light on the mounting surface, lens facing forward, and align the 4 holes 
in  the  light  base  and  the  foam  gasket  with  the  4  corner  holes  drilled  into  the 
mounting surface.

 

8.

 

Fasten  the  light  securely  to  the  mounting  surface  using  four  1/4"  diameter  (6mm) 
bolts, flat washers, lock washers and nuts.  Do not over tighten.  Large flat washers 
are recommended. 

9.

 

Install  the  gray  control  cable  between  the  light  and  the  planned  location  of  the 
control  panel.    Avoid  running  the  cable  across  sharp  edges  or  where  it  may  be 
exposed to extreme heat.   

Mounting the Control Panel  (Models 502-1 & 503-1 only)

 

1.

 

Select a convenient mounting location for the control panel.  Be sure that you will have 
access  to  the  area  behind  the  location,  and  that  you  can  drill  holes  there  without 
damaging  existing  wiring  or  structures.    Do  not  place  the  control  where  it  could 
interfere with the safe operation of the vessel or vehicle.  Avoid mounting the control 
panel  on  a  curved  surface,  or  in  a  location  that  would  be  exposed  to  direct  rain  or 
spray. 

Summary of Contents for 502-1

Page 1: ...panel MODEL 503 1 Spot Flood light with joystick control panel MODEL 502 4 Spotlight INSTALLATION AND OPERATION INSTRUCTIONS IMPORTANT READ THESE INSTRUCTIONS BEFORE INSTALLING AND USING THIS PRODUCT...

Page 2: ...Non silicon sealant StarBrite Boat Caulk 83801 or equivalent 4 1 4 6mm Stainless Steel pan or socket head machine bolts Bolt length mounting surface thickness plus 1 2 5cm 4 each 1 4 6mm Stainless St...

Page 3: ...nts may damage the foam gasket or the base of the spotlight 6 It is recommended that you use marine grade plywood for a back plate 7 Place the light on the mounting surface lens facing forward and ali...

Page 4: ...ole at each of the marked locations 5 Apply a small amount of sealant such as StarBrite Boat Caulk 83801 to the back of the control panel face plate Fit the control panel into the hole and fasten the...

Page 5: ...nd 5 A 10 amp circuit breaker can be installed instead of an in line 10 amp fuse If the light will be less than 30 feet 9M from its power source use 12 gauge 3mm wires If the distance will be more tha...

Page 6: ...ion The light can be moved both vertically and horizontally at the same time Use the toggle switch to activate the spotlight beam or the floodlight beam for model 503 1 The 2 spotlights can be moved w...

Page 7: ...cement spotlight bulb kit 502 1 502 4 729493 Replacement spot flood bulb kit 503 1 729494 Joystick control 502 1 502 4 U 3605 Joystick control 503 1 Console Control 502 4 U 3606 U 3128 Lower motor 502...

Page 8: ...rol to the Guest Service Department with information about how the spotlight was installed If there are no signs of damage re install the spotlight and then replace the control pad 5 If the spotlight...

Page 9: ...consumer Proof of purchase is required Proof of purchase must be computerized receipt Handwritten receipts not accepted THERE IS NO OTHER EXPRESSED WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERC...

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