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Note: this is a control system which must be cleaned and maintained on a regular basis (see maintenance guide and record MGRG-1000).

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Guardian Equipment
1440 N North Branch
Chicago, IL 60642

312 447 8100 

telephone

312 447 8101 

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gesafety.com

rev. 0114 / © 2014  Guardian Equipment

Installation, Operation and Maintenance Guide

G3600 Series Thermostatic Mixing Valves

STOP

6820

PORT SLEEVE ASSY.

TAG-1M

Instructions for Dismantling Valve

Turn off hot and cold supplies to this valve. Remove four cover 

screws MU-2C, lift off cover and thermostat group 6810 (fig. 1). 

After installing new parts, it will be necessary to reset Pointer to 

obtain correct temperature range from Cold to Hot. See page 2 

instructions “TO RESET ADJUSTABLE HIGH TEMPERATURE LIMIT 

STOP.”

To Clean Port Sleeve Assembly:

To clean port sleeve assembly TAG-1M (fig. 2.): Remove base 

stud TA-5. Back off port sleeve nut 3402 as far as it will go into 

base. Slide TAG-1M port sleeve assembly toward port sleeve 

nut and lift out of valve base. Clean part TAG-1M with a soft 

cloth; DO NOT use abrasives such as emery cloth or sandpaper. 

After cleaning, wash parts in clean water and reassemble in 

valve base. When reassembling port sleeve assembly BE SURE 

TO INSTALL WITH SHORT SLOT END IN BASE AND LONG SLOT 

END AT PORT SLEEVE NUT. Locate one set of port slots facing 

directly toward front of the valve. Tighten port sleeve nut 3402 

just enough to hold port sleeve in place, (do not cramp or dis-

tort port sleeve by exerting excess size pressure when tighten-

ing port sleeve nut).

To Clean Thermostat Group:

To clean thermostat group 6810 (DWG 1.), remove handle 

68240 by loosening lock screw and pull off. Remove stop re-

taining ring MU-13D and stop 6820. Remove thermostat group 

by pushing rod through cover. BE CAREFUL NOT TO PULL COILS 

OUT OF SHAPE. If deposit has collected on thermostat coil, 

clean it off with a brush in cleaning solution and wash well 

before reassembly. Cleaning solution should be non-corrosive 

and grit free. To reassemble: be sure, port sleeve assembly is 

in place and is working freely from side to side. Reinstall base 

stud TA-5, then place thermostat group 6810 on base stud and 

BE SURE DRIVING BALL ON PORT SLEEVE ASSEMBLY TAG-1M IS 

INSERTED IN HOLE ON LOWER COIL BRACKET  (DWG 3.)  Move 

thermostat back and forth to be sure all parts are free. Replace 

cover on valve base, install the four cover screws, and turn on 

hot and cold water supplies. See instructions below “To Reset 

High Temperature Limit Stop” to properly reset limit stop.

After installation, adjustment, and cleaning, always check the 

temperature of the valve when turned to full HOT per the 

warning on the front page, using a thermometer. Also check 

and if necessary adjust the temperature of the hot water 

source. EXCESSIVELY HOT WATER (OVER 90ºF) IS DANGEROUS 

AND MAY CAUSE SCALDING!!

HANDLE

68240

Summary of Contents for G3600 Series

Page 1: ...lve body casting Connect the hot water into the inlet marked HOT and cold water into the inlet marked COLD 3 The checkstops furnished must be installed on both supply lines as shown above 4 Use solder or pipe cement sparingly Supply pipes should be flushed before the valve is connected Flush outlet pipe and valve as soon as it is connected Maximum Operating Pressure 125PSI 860 KPA for Hot and Cold...

Page 2: ...LETE PARTS BREAKDOWN AND PARTS KITS If installed on a circulated hot water system make certain the valve is piped according to Guardian Equipment Required Methods of Piping see page 3 WARNING THIS THERMOSTATIC MIXING VALVE HAS AN ADJUSTABLE HIGH TEMPERATURE LIMIT STOP WHICH MUST BE CHECKED IF TEMPERATURE IS TOO HIGH THE INSTALLER MUST RESET THIS STOP IMMEDIATELY ALWAYS CHECK THE TEMPERATURE OF THE...

Page 3: ...d check to be sure outlet temperature does not climb above 90 F 32 C Turn primary thermostatic valve to full cold and wait ten seconds Turn primary thermostatic valve to full hot and wait ten seconds Check to be sure outlet temperature does not climb above 90 F 32 C Turn primary thermostatic mixing valve to full cold and wait ten seconds Set primary thermostatic mixing valve to the desired tempera...

Page 4: ...ts facing directly toward front of the valve Tighten port sleeve nut 3402 just enough to hold port sleeve in place do not cramp or dis tort port sleeve by exerting excess size pressure when tighten ing port sleeve nut To Clean Thermostat Group To clean thermostat group 6810 DWG 1 remove handle 68240 by loosening lock screw and pull off Remove stop re taining ring MU 13D and stop 6820 Remove thermo...

Page 5: ...U 5A RK3600B LVC 8A CHECK BONNET B21202 LOWER STEM AND PACKING B05153 SPRING B21204 UPPER STEM B21205 WASHER B21206 PACKING B21207 BONNET NUT MU 6A LOWER STEM w PKG MU 9A CHECK SPRING MU 4A UPPER CHECK STEM LVC 7A CHECK BONNET MU 5A O RING RK3650B RK3600A STEM 0 RING MU 5A 2 COVER O RING 3009 Note G3600 G3650 Valves are furnished with lockable pointers Checkstop Parts Repair Kit Lock Type Pointer ...

Page 6: ...free from defects in materials and workmanship under normal conditions of use When properly installed and maintained in accordance with Guardian Equipment s instructions for a period of one year from date of shipment During this period the Guardian Equipment will at its option repair or replace any product or part thereof which shall be returned freight prepaid to the Guardian Equipment factory an...

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