Guardian 55 ES Operator'S Manual Download Page 30

 

30 

 

GUARDIAN 55 ES PARTS LIST 

  Ref.

 

 Ref.

  No.

 

Part No.

 

Description

  No.

Part No.

Description

1

 

1865-601

K12 Air Compressor

57

1865-627

Orifice assembly 1/4"FPT x 1/4" barb

2

 

1865-622

GX200K1(Honda) Recoil start engine.

58

1865-629-X

Orifice disk, X = size (see orifice chart)

3

 

1865-103

Air Compressor Aluminum Flywheel

59

1865-626

Orifice assembly, unijet reducing hex nipple

4

 

1865-082

Aluminum angle frame runner short

60

Tubing

Polyeurethane tubing, 1/4" ID x 3/8" OD

5

 

1865-083

Engine/Compressor mount plate

61

10-32 x 1/4" truss head machine screw

6

 

Ball valve, 1/8" NPT male x female

 

1865-081

Aluminum angle frame runner long

62

1865-606

7

 

Nozzle post bracket

 

1865-075

Tank tray rear panel

63

1865-094

8

 

1865-630

Replacement compressor air filter

64

1865-189

Nozzle swivel

 

10

 

1865-073

Chemical/Formulation tank tray

65

5/16"-18 x 5/8" hex bolt

 

11

 

1865-074

Tank tray front panel

66

1865-099

1/4" brass tee w/extra 1/4" threaded port

12

 

1865-080

Belt tensioner bracket

67

1865-602

1/4" NPT brass male QD air fitting

 

14

 

 

 

5/16" flat washer

 

68

1865-620

125 PSI brass pressure relief, 1/4" NPT

15

 

5/16"-18 x 1.5" hex bolt

70

1865-603

Air hose- 1/4 NPT elbow x fem QD air fitting

16

 

5/16" hex nut

 

71

1865-621

1/4 NPT x 1/4 tube, push to lock fitting.

17

 

5/16" split lock washer

72

LDPE tubing

1/4"OD x 1/8" ID LDPE tubing, 15" OAL

20

 

1865-087

Belt shroud weldment

73

M8 X 1.25 X 30mm Reverse thread bolt

21

 

1865-618A

 

Knurled ring nut for nozzle

74

M8 HD retainer washer

 

22

 

1865-618

Nozzle main body section

75

1/4"-20 x 3/8" hex head set screw

 

23

 

1865-619

Nozzle gasket, high pressure

 

76

5/16"-18 x 2 1/4" hex bolt

 

24

 

1865-610

Pully, 3.75" OD x .750" bore V-belt

77

M6 X 1.0 X 18MM blk socket head cap screw

25

 

Keyway 3/16" x 1 3/8" carbon steel

78

M8 x 1.25 x 10MM hex bolt (Kawasaki)

27

 

1865-622

Alum. Spacer 1/2" OD x 1/4" ID x 7/16" Lg.

78A

5/16"-24 x 1/2" hex bolt (Honda)

 

28

 

1865-093

Nozzle post weldment assembly

79

1/4"NPT x 1/4" tube brass elbow comp. ftg.

30

 

1/4" ID external tooth lock washer

80

1865-104

Pressure gauge mount bracket

31

 

1865-617

40ES nozzle tip air cap

81

1865-611

0-160 PSI 1.5" pressure gauge w/mount ring

32

 

1865-096A

 

40ES nozzle body w rear fluid input

82

1/8"NPT x 1/4" tube brass staight comp. ftg.

33

 

5/16"-18 x 7/8" Hex bolt

83

1/4"-20 x 1 1/2" hex bolt

34

 

1865-616

A-45 V-Belt

84

1/4"-20 hex nut

 

36

 

M10 x 1.5 x 20mm hex bolt

85

1/4" flat washer

 

37

 

M10 Split lock washer

86

1/4" Split lock washer

 

38

 

1865-609

1/2" NPT x 1/4" NPT brass hex nipple

87

1/8" OD x 1/8" long pop rivet

 

39

 

Model/Serial No. plate

 

88

10-32 x 1/2" pan head phillips mach. screw

41

 

1865-623

Rubber vibration mount 3/8-16 Female

89

1865-105

40ES Copper pressure tubing, Tee to gauge

47

 

10-32 x 3/8" undercut flat head phillips

90

1865-504

1/8 NPT x 1/4 tube push to lock elbow ftg.

48

 

10-32 x 1/2" flat head phillips

 

91

Wingnut 1/4-20

 

49

 

#10 Split lock washer

92

1865-079

Formulation tank, 2.5 gallon, opaque

50

 

10-32 hex nut

93

1865-615

Chem/formulation tank cap

 

51

 

3/8"-16 x 5/8" hex bolt

95

3/8 tubing

3/8 OD LDPE draw tube

 

52

 

3/8" Split lock washer

96

1865-106

63 mm custom cap (2.5 gal jug)

 

53

 

57715K49

1/4-20 X 1" Tri-arm knob, phenolic

97

1865-632

3/8" tube bulkhead union

 

54

 

1865-078

Belt shroud outside panel

98

Poly Tubing

1/4" OD Polyeurethane tubing

 

55

 

1865-625

Orifice assembly uni-jet to 1/4 FPT fitting

99

1865-631

chem tank breather vent

 

56

 

1865-628

Orifice filter screen-red

 

 

 

Summary of Contents for 55 ES

Page 1: ...MODEL 55 ES 2008 GUARDIAN ULV EQUIPMENT PRODUCT OF ADAPCO INC SANFORD FL...

Page 2: ...rvice stop the machine Keep all shrouds and guards in place especially the drive belt shroud FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN INJURY REMEMBER YOUR ULV COLD FOG GENERATOR IS ONL...

Page 3: ...NSIDERATIONS 12 MAINTENANCE AND STORAGE 13 FAMILIARIZATION 14 OPERATOR CONTROLS 14 AIR PRESSURE GAUGE 14 SPRAY VALVE Ball Valve 15 FORMULATION FILTER AND ORIFICE 15 FORMULATION TANK 15 ATOMIZATION NOZ...

Page 4: ...TENSION 21 LUBRICATION AND MAINTENANCE 23 CALIBRATION 24 FLOW CALIBRATION DESCRIPTION 24 FLOW CALIBRATION PROCEDURES 25 FLOW DIAGRAM 27 TROUBLESHOOTING 28 ILLUSTRATED PARTS BREAKDOWN 29 GUARDIAN 55 ES...

Page 5: ...ng the PTO shaft Starting system Recoil Dry Weight 15 0kg 33 1 lbs Fuel Unleaded gasoline Compressor Make Chinook Model K12 Dia Outlet inlet 50 Max performance 1200 RPM 150 PSIG 6 97 ACFM 100 PSI 3 0...

Page 6: ...rol No pump Siphon Orifice disk Orifice sizes 020 through 061 9 sizes Formulation filter Inline Gauges Pressure 0 150 PSI Throttle Choke Control Throttle manual Choke manual Finish Type Epoxy Powder C...

Page 7: ...R S AUTHORIZED REPLACEMENT PART MAY ADVERSELY AFFECT THE PERFORMANCE DURABILITY OR SAFETY OF THIS PRODUCT USE OF OTHER THAN ADAPCO GUARDIAN ULV REPLACEMENT PARTS WILL VOID THE WARRANTY For some pictor...

Page 8: ...ne are refereced from the operator s right and left when standing behind the vehicle and facing in the normal forward direction of the vehicle Additionally the ULV sprayer is designed to be placed in...

Page 9: ...or injuries occurring to themselves other people or property READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START OR USE THIS SPRAYER A replacement copy of this manual is available from ADAPCO Inc...

Page 10: ...azard exists on or near the machine that can result in injury or death if proper precautions are not taken The signal word CAUTION is a reminder of safety practices on or near the machine that could r...

Page 11: ...mable and the vapors are explosive a Keep flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container b Use only an approved gasoline container c DO NOT...

Page 12: ...rayer functions and engine controls Knowing the location function and operation of these controls is important for safe and efficient operation 3 DO NOT touch the engine muffler or any part of the exh...

Page 13: ...ler or utility vehicle 11 Do not change the engine governor settings or over speed the engine See the engine operator s manual for information on engine settings 12 NEVER leave the machine running una...

Page 14: ...engine and the spray on off Optional electrical remote spray on off is available by using a 12 volt electric solenoid valve in place of the manual spray ball valve to control the flow of chemical to t...

Page 15: ...t source such as an accessory port or cigarette lighter port found on many utility vehicles A length of cable is supplied to the valve allowing a driver to activate spray without having to physically...

Page 16: ...bilize the position of an RTU jug Finally connect the line from the orifice assembly to the bulkhead connector of the Guardian RTU cap ATOMIZATION NOZZLE The atomization nozzle is designed to efficien...

Page 17: ...r by hand lifting suggest two persons into a support vehicle such as a side by side UTV golf cart or maintenance vehicle or by mounting in a more rigid and semi permanent fashion to a 2 or 4 wheel dri...

Page 18: ...f not less than 87 octane ALWAYS take precautions when filling the machine with fuel NEVER fuel the machine while running and ALWAYS wait for a hot machine to cool before fueling 7 Check the engine oi...

Page 19: ...on The oil level sensor will stop the engine and flash the LED beside this symbol when the oil level gets too low The engine won t restart without adding oil If the engine is tilted too much during op...

Page 20: ...nd preferably warm but not hot enough to cause a burn slide a shallow oil catch pan directly under the oil drain plug Loosen and remove the oil gauge dipstick and set aside Loosen the oil drain plug a...

Page 21: ...O NOT spray electrical components directly BELT TENSION Correct belt tension and alignment is essential for proper operation and longevity of this ULV sprayer When adjusting the belt tension ensure th...

Page 22: ...22 In the final analysis the correct belt tension is just enough tension to keep the belt from slipping under normal load conditions...

Page 23: ...heck belt tension X Clean air filter foam element See Engine Owner s Manual X Clean fuel filter element See Engine Owner s Manual X Change compressor oil See Compressor Owner s Manual X Check and veri...

Page 24: ...rify pressure periodically to ensure the proper atomization conditions are met Orifice sizes from 020 to 061 are included with this machine and depending on the amount of atomization required will dic...

Page 25: ...Pull back on the black collar and pull the tubing straight out until disconnected 2 Loosen the black orifice fitting to reveal both a filter screen and orifice disk Place the desired disk chosen from...

Page 26: ...s it would be if attached to the formulation tank Note if the draw tube is higher or lower than it would be normally this can skew the results and cause inaccurate flow calibration 7 Open the spray va...

Page 27: ...FORMULATION TANK ATOMIZATION NOZZLE COMPRESSED AIR BALL VALVE OFF ON ORIFICE FILTER ASSEMBLY FILTER ORIFICE IN LINE 27 FLOW DIAGRAM...

Page 28: ...uge 3 Spray continues when valve closed Valve not closing completely Check and or clean valve for posible contaminates 4 No air flow through nozzle Belt loose broken or slipped off pulley flywheel Che...

Page 29: ...77 14 15 51 52 33 14 41 6 33 14 50 49 17 16 5 76 14 71 55 58 56 59 57 60 93 92 47 10 48 11 48 47 70 20 34 74 73 61 54 78 14 3 1 12 23 72 81 87 80 88 82 63 83 85 39 89 86 84 90 8 91 ILLUSTRATED PARTS B...

Page 30: ...8 x 2 1 4 hex bolt 24 1865 610 Pully 3 75 OD x 750 bore V belt 77 M6 X 1 0 X 18MM blk socket head cap screw 25 Keyway 3 16 x 1 3 8 carbon steel 78 M8 x 1 25 x 10MM hex bolt Kawasaki 27 1865 622 Alum S...

Page 31: ...20 Orifice disk 020 diameter 025 Orifice disk 025 diameter 030 Orifice disk 030 diameter 035 Orifice disk 035 diameter 040 Orifice disk 040 diameter 045 Orifice disk 045 diameter 051 Orifice disk 051...

Page 32: ...32 NOTES...

Page 33: ...and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Guardian ULV machine The warranty does not cover any ULV sprayer that has been subject...

Page 34: ...not be warranted for any period if the active ingredient NALED is used for any purpose Guardian Model 55 ES_________ Serial Number _________________________Record the serial number of your machine he...

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