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GSWeb Playground Equipment GS-W1001, Installation Manual

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GSWeb Playground Equipment GS-W1001 Installation Manual Download Page 17

15

SINGLE MAST NET CLIMBER

MODEL NO.

GS-W1001

GSWeb Playground Equipment

Anchor plate + Turnbuckle 

Figure-22:

Tightening Turnbuckles

(a)

(a)

(b)

(b)

Tighten Rope with Turnbuckles at the Same time

Tighten Rope with Turnbuckles at the Same time

(a) + (a)

(b) + (b)

NOTE:

Make sure post is level before tightening and remains level during process.

Figure-23:

Turnbuckle assembly

Attaching Turnbuckle to Anchor Plates

Summary of Contents for GS-W1001

Page 1: ......

Page 2: ...assembly TBNU22 8 NUTS M22 TBWA22 8 WASHERS M22 TBSW22 8 SPRING WASHERS M22 8 PCUB12 2 SET U BOLTS M12 Stainless Steel post cap assembly BASE 9 MPP 1 SET MAIN POST PLATE 300 X 300 Galvanized Steel 10 L B78 4 L ANCHOR BOLTS M22 X L500 Galvanized Steel L N78 8 NUTS M22 Galvanized Steel L SW78 4 SPRING WASHERS M22 Galvanized Steel L W78 4 WASHERS M22 Galvanized Steel 11 ACP 4 ANCHOR PLATE 600 X 200 G...

Page 3: ... 2 Abrasion condition of rope Checking of all rope surface Strengthned of rope Coating on the surface 3 Attachment condition of the anchors plate and turnbuckle 4 Screwing condition of all bolt 5 Galvanizing condition of the steel component Protection of steel component from corrosion Measure In case of the appearance the defect detail is repaired usually within 3 days after checking GSWEB PLAYGRO...

Page 4: ...d style climbing structure made of steel loaded Nylon cables and comes protected against UV GS Web uses the highest steel content and the strongest connection materials in the industry including a steel wire core in our edge ropes and connection points crushed in place with over 75 tons of pressure to ensure long life of the games and maximum safety for the children GS Web Nets help bring movement...

Page 5: ... The use zone for stationary play equipment shall extend no less than 72 in 1830mm from all sides of the play structure Fall Height 510mm from surface The Fall height on the extennal surface of a pyramid shaped space net is the highest point attainable on the edge of the structure where an unimpeded fall to the protective surface is possible This height is based on the centre of gravity height of ...

Page 6: ...ed Grade 12 300mm P2 Depth of concrete footing 27 700mm Figure 3 Foundation section view Foundation Please refer to GS W1001 drawing for exact installation dimensions Figure 4 Excavate enough materials to allow for proper depth of concrete footings Also ensure that there is enough space to allow the frame to be positioned properly Anchor wood support frame to ground with pickets to prevent the fra...

Page 7: ...on footing CF L anchor hole Front edge of anchor plate must be installed 4 100mm from edge of concrete footing Imperial Metric conversion 6 1830mm Note Total distance from front of block to front of block is 26 3 8000mm 13 1 1 2 4000mm 18 6 3 4 5657mm Figure 5 Concrete footing and Anchor plate layout 4 4 Anchor Plate position ...

Page 8: ...ame a wood jig for Anchor plate b wood support frame for concrete NOTE Use anchor plate as guide for exact measurements Assemble wooden support frames 4 frames 39 1000mm L x 31 800mm W x 27 700mm H 1 frame 24 600mm L x 24 600mm W x 27 700mm H Use min plywood not included in package 5 7 7 7 7 a b Concrete Foundation ...

Page 9: ...ting work Concrete Pour concrete into wooden support frame until flush to top edge Allow 3 5 days for concrete to cure before proceeding to next step Concrete is to be wet concrete with minimum 25 MPA 3500PSI concrete footing work Pour wet concrete in the wooden support frame Concrete Footing ...

Page 10: ...ayground Equipment 8 Concrete Footing Figure 8 remove wood support frame Remove wood support frame from dry concrete blocks After concrete has cured enough remove frame and replace soil in area around footing to subgrade level Remove Wood Support Frame ...

Page 11: ...GSWeb Playground Equipment 9 Figure 10 Attach Anchor plate to footing with flat washer locking washer and nut a Anchor Plate b Post plate Figure 9 concreted block clean threads of L anchor bolts b Post plate a Anchor Plate Anchor Plate Assembly ...

Page 12: ...1 GSWeb Playground Equipment 10 STEP 1 Figure 11 Find Nylon String STEP 2 Figure 12 Insert Post following Nylon string Nylon string NOTE Remove string prior to placing cap on post Post Assembly Insert Post following nylon string Post Assembly ...

Page 13: ...required to insert cap into post Figure 15 Post cap assembly STEP 3 Figure 13 Insert Post into the Center of Net Place Cap on Post Thread the mast through the net s center per diagrams below or following factory installed guide string Press the cap already attached to the top of the net into the mast s top end Attaching Cap to Post ...

Page 14: ...Attach cable to A B C Safety Cable Attaching Attach safety cable to anchor plates A B C as shown in Figure 16 A A B C B C Figure 17 Safety cable Assembly After successfully preparing the net and mast assembly attach safety cable with M22 X L110 H T BOLT to Anchor plate as shown below Safety rope Fixing ...

Page 15: ... W1001 GSWeb Playground Equipment 13 Concrete Footing Figure 19 Safety cables attached It is strongly recommended that 3 4 workers lift the net into place Figure 18 Centre Post A C D E A E B C Working Process B D Placing Post in Position ...

Page 16: ...GSWeb Playground Equipment After standing up the Net Attach remaining safety rope and Turnbuckles Figure 21 Loosen Turnbuckle all the way about 100mm leaving only 4 or 5 threads attached A B C D E F F C B D A E Figure 20 Stand Net up Stand Net up ...

Page 17: ...kle Figure 22 Tightening Turnbuckles a a b b Tighten Rope with Turnbuckles at the Same time Tighten Rope with Turnbuckles at the Same time a a b b NOTE Make sure post is level before tightening and remains level during process Figure 23 Turnbuckle assembly Attaching Turnbuckle to Anchor Plates ...

Page 18: ... subsequent checks on tension should be carried out at monthly intervals and adjusted as required This will increase the overall longevity of the product Checking 1 month Refer to IPEMA and TUV maintance system After Net structure tension is completed the net will stretch slightly over the first four weeks of use Following this initial period the net needs to be fully re tensioned by Turnbuckle af...

Page 19: ...ayground Equipment 1 main post 2 multi compound rope 3 post cap 4 turn buckle 5 anchor shackle 6 shock proof ring 7 H T bolt nut washer 8 U bolt nut washer 9 main post plate 10 L anchor bolt nut washer 11 Anchor plate 1 2 10 6 11 7 10 4 5 8 3 9 PARTS LIST ...

Page 20: ...L NO GS W1001 GSWeb Playground Equipment Maintenance A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope Periodic checks on tension will assist in the durability of the product ...

Page 21: ... risk should be corrected without delay If this is not possible the equipment should be secured against use e g by immobilization or removal There should be written operational procedures covering the measures to be taken in the event of accidents fire and the like Until unsafe equipment is repaired and released for use access by the public should be prevented Information about accidents brought t...

Page 22: ... c maintenance of any impact attenuating surfaces d lubrication of bearings e markig of equipment to signify loose fill finished surface level f cleaning g removal of broken glass and other debris or contaminants h restoring loose fills to the correct level and i maintenance of free space areas D Corrective maintenance Corrective maintenance should include measures to correct defects or th re esta...

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