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384V500AH

21

Ⅴ

. Maintenance and troubleshooting

5.1 Routine maintenance

A. Clean battery dust regularly (6 months) and check battery connection wire for

loosening.

B. Long-term no power outage, it is recommended that the battery every 6 months

artificial discharge.

C. Found that the battery is not good, the whole battery bag should be replaced in time.

D. Try to avoid battery depth charge and discharge.

Note: when maintaining, take off the ring, watch and other metal items. Use tools

with insulated handles.

5.2 Notes

A. The battery management system cannot be used in series

B. When using the battery management system, the charging and discharging cabinet

above 100 V cannot be used for charging and discharging cycles.

C. Pay attention to anti-static, moisture-proof and waterproof during use.

D. Please follow the design parameters and operating conditions during use, and

should not exceed the values in this specification, otherwise the protection board
may be damaged.

If you need to use the inverter and controller with other manufacturers,

please communicate with our engineer in advance.

Ⅵ

. Lithium battery management requirements

Because lithium is a metal that is particularly prone to chemical reactions and is easy

to extend and burn, it may lead to serious accidents -------combustion and explosion if it
is not treated as prescribed in packaging, transportation and storage.

In order to prevent the daily treatment of lithium batteries caused casualties and

property losses, the following requirements are made for lithium battery
management:1.Basic requirements for battery warehouse management

Summary of Contents for 384V500AH

Page 1: ...USER MANUAL 384V500AH HIGH VOLTAGE LITHIUM IRON PHOSPHATE BATTERY Version 1 0 JIANGSU GSO NEW ENERGY TECHNOLOGY CO LTD ...

Page 2: ...uster information interface 10 2 4 Alarm Information Interface 11 2 5 Single cluster control interface 12 III Product profile 14 IV Systemic statements 14 4 1 System composition 14 4 2 System parameters 15 4 3 Technical features 16 4 4 Product Graphics and Technical Parameters 16 V Maintenance and troubleshooting 21 5 1 Routine maintenance 21 5 2 Notes 21 VI Warranty 21 VII Lithium battery managem...

Page 3: ...nding mark φ5 Several Piece 6 Ground wire Yellow green Several Piece 7 Grounding screws Stainless Steel Combination M 5 12 Several Piece 8 Front Shade Panel 10 Piece 9 Front panel support 25 Piece 10 Front fixing screws Several Piece 11 Battery Module Fixer Stainless Steel Combination M 5 12 Several Piece 12 Connector assembly Orange 40 Piece 13 Connector assembly Black 40 Piece 1 3 Installation 1...

Page 4: ...pecified position and fix it pay attention to the direction of the battery rack and put the battery module on the shelf according to the battery layout diagram as shown below Partial drawing module with label Battery module layout and power wiring connection drawing ...

Page 5: ...384V500AH 3 Battery module layout and signal cable connection diagram Overall ...

Page 6: ...odule needs to charge and discharge separately so that the voltage difference is within 0 5 V When the battery module is connected in series use the battery connection we provide to ensure that the terminal positive on the adjacent battery module is connected to the negative negative to the positive and tighten the bolt All wiring must be done by professionals 1 Please follow the following steps t...

Page 7: ...itive voltage Close the battery breaker BAT SW of the fifth cluster power on the system with weak current and the display screen on the system cabinet starts to work press the ON OFF button switch on the system cabinet Turn on the BAT SW and RUN buttons of the battery circuit breakers of each cluster in turn then BAU will check whether each BCU is online normally and the system will self check The...

Page 8: ...1 pcs 8 Banding Black 1 Bag The system self check is correct the high voltage power on the system is running normally the running indicator RUN on the system cabinet is always on the battery information of each cluster is summarized on the system cabinet display the charge and discharge relay is enabled and the charging on the display Allow Charge The discharge Allow Discharge indicator light is a...

Page 9: ...ay control screen function which can be used to solve the display control screen display data stuck screen 2 Chinese and English bilingual switching function 3 Cut into the main interface function 4 Cut into the alarm interface function 5 Cut into the single cluster information interface function 6 Cut into the battery cell information interface function 7 Switch into the single cluster strong con...

Page 10: ...ght indicates permission 2 The three data from left to right indicate in turn the actual number of high voltage access clusters the actual number of clusters with normal communication and the total number of clusters with full configuration 3 The last piece of data specifically shows a gray light indicates that the cluster is not connected a yellow light indicates that the cluster s CAN communicat...

Page 11: ...play control screen function which can be used to solve the display control screen display data stuck screen 2 Selection of cluster serial number to be queried Select to query the individual information of the cluster and enter the number selection by clicking the pop up keyboard 3 Switching interface function See the main interface button function introduction for details 4 Single information pag...

Page 12: ... Display the cell voltage information of the cluster 2 Display the collected temperature information of each temperature sensor of the cluster 2 3 Single cluster information interface 2 3 1 Key function For the location and function of each button on the single cluster information interface see the description of the buttons on the single information interface ...

Page 13: ... of the cluster SOC total voltage and current of the cluster 2 Display the highest and lowest voltage and location of the cluster and display the highest and lowest temperature and location of the cluster 2 4 Alarm Information Interface 2 4 1 Key function For the location and function of each button on the alarm interface see the description of the buttons on the single information interface ...

Page 14: ...e three level fault The severity of the fault level is 3 2 1 2 5 Single cluster control interface Click the strong control button on the main interface and enter the corresponding password in the pop up keyboard interface the initial password is 8888 to enter the strong control interface This interface can force a designated single cluster to connect to high voltage and control its dry contact for...

Page 15: ...act enable power on self test minimum allowable number of communications options 3 The specific steps for strong control are select the cluster number to be controlled click the strong control switch button to turn it on and if it succeeds the corresponding cluster indicator in the lower display box will light up green click the dry contact of charge and discharge Control charging and discharging ...

Page 16: ...omer needs convenient system remote monitoring and flexible use High energy low power lithium electric equipment achieve higher energy supply lower energy consumption and reduce environmental pollution adopt all round multi level battery protection strategy and fault isolation measures to ensure the safe operation of the system Small maintenance free Environmental protection non polluting material...

Page 17: ...FSR A Typical value A 1 Number of channels for t emperature detection 1 4 1 300 Piece Temperature detection range 40 125 Temperature detection accuracy 0 1 2 NTC 100KB3950 Insulating Resistance Detection Error 0 10KΩ 10 KΩ 0 200 KΩ error 15 KΩ 200 KΩ error 15 Equilibrium current 0 40 90 mA Equilibrium opening minimum voltage difference 30 50 800 mV CAN number of channels 3 CAN2 0B 485 Communicatio...

Page 18: ... time detection of group terminal voltage Support SOC SOH estimation high precision estimation of the SOC and SOH of single cells and battery packs Support Bootloader which can be used for online application upgrades through the CAN bus Support fault detection function according to voltage current temperature SOC SOH and other threshold alarm functions as well as limit alarm threshold circuit cut ...

Page 19: ...384V500AH 17 Battery module Battery cluster Stack ...

Page 20: ...0 312 450 Recommended Charge Voltage VDC 105 210 242 392 420 Recommended discharge cutoff voltage VDC 91 5 183 210 342 366 Standard charging current A 50 80 50 80 50 80 50 80 50 80 Maximum continuous charge current A 100 200 100 200 100 200 100 200 100 200 Standard discharge current A 50 80 50 80 50 80 50 80 50 80 Maximum continuous discharge current A 100 200 100 200 100 200 100 200 100 200 Worki...

Page 21: ...rge more than 3 V please contact BMS manufacturer for support Charger output voltage charger output current these two displays are the charging data sent by the charger to the BMS during charging which should be consistent with the charger display Charging state heating refrigeration state current sensor fault three are customized functions can be ignored Insulation testing insulation Rn insulatio...

Page 22: ...nd temperature information Calibration interface password jdi 123456 Click calibration to enter the calibration interface mainly as the function area of BMS parameter configuration you can modify the parameters and simulate the fault function selection area Click on the response of the Chinese character area to enter the corresponding functional parameters configuration interface ...

Page 23: ...discharging cycles C Pay attention to anti static moisture proof and waterproof during use D Please follow the design parameters and operating conditions during use and should not exceed the values in this specification otherwise the protection board may be damaged If you need to use the inverter and controller with other manufacturers please communicate with our engineer in advance Ⅵ Lithium batt...

Page 24: ...re are lithium batteries there must be no smoking and other prohibited regulations Battery pack should be away from the source of fire and heat not in the storage room near the site may cause fire operations 2 Good battery storage requirements Batteries should be stored in well ventilated dry and cool places where high temperatures and humidity may impair battery performance or corrode battery sur...

Page 25: ...he disposal unit B for the bad battery in the storage period it is necessary to do a good job in the battery insulation protection to prevent accidental short circuit as far as possible to restore to the original factory packaging to ensure that the battery is safe and good protection 4 Other requirements The warehouse manager should check the goods information every day if it is found that the st...

Page 26: ...mage due to Damage to equipment during transportation except for transportation by Jiangsu GSO New Energy Technology Co Ltd Damage caused by improper installation or debugging Damage caused by non compliance with operating manuals installation manuals or maintenance instructions Damage caused by modification modification or repair of products Damage caused by improper use or operation Damage cause...

Page 27: ...384V500AH ...

Page 28: ...JIANGSU GSO NEW ENERGY TECHNOLOGY CO LTD ADD NO 142 NORTH JINSHAN ROAD YANGZHOU CITY JIANGSU PROVINCE P R C CHINA TEL 86 514 87520588 EMAIL INFO GSOPOWER COM WEBSITE WWW GSOPOWER COM ...

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