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GSI Group CH-D Series, Operating Instructions Manual

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Summary of Contents for CH-D Series

Page 1: ...PNEG 823 Deluxe Downwind Centrifugal Heater Installation and Operating Instructions Model CH_ _ _ _ _ D HIGH Model CL_ _ _ _ _ D LOW Owner s Manual PNEG 823 Date 07 18 08...

Page 2: ...Unit cycles High Low High Low only 15 Modulating valve holds temperature within 1 degree modulating units only 16 All decals and serial number tag 17 Aesthetic appearance 18 Manual Tester Signature _...

Page 3: ...trol Board 16 Installation for Standard Units 16 Additional Steps for High Low Units 16 Electrical Installation 230V Fans 17 Electrical Installation 460V Fans 18 Chapter 7 Wiring Diagram 19 Chapter 8...

Page 4: ...Pipetrain Components 30 DW NG High Low Fire Pipetrain Components 31 DW NG Modulating Pipetrain Components 32 DW LP High Fire Pipetrain Components 33 DW LP High Low Pipetrain Components 34 DW LP Modula...

Page 5: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result...

Page 6: ...ith caution and use proper protective clothing and equipment at all times Guards are removed for illustration only All guards must be in place before and during operation Heater Operation Thank you fo...

Page 7: ...ction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Repla...

Page 8: ...ent Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Long hair should be tied up and back Safety glasses should be...

Page 9: ...es should be provided for all powered air handling systems GSI does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Running fans...

Page 10: ...te circuit boards used on control circuits and the electronic ignition systems Figure 3A Dig a hole large enough to hold one 1 or two 2 gallons of water Work the ground rod into the earth until it is...

Page 11: ...cordance with local requirements Previously Installed Units It is recommended that previously installed units be checked to see that a machine to earth ground on Page 10 has been installed by an elect...

Page 12: ...ear rubber gloves and eye protection Avoid contact with liquid propane DO NOT USE FLAME FOR LEAK TESTING Propane Vapor Models 1 Propane vapor models are designed to run directly off of a supply tank o...

Page 13: ...lly 4 Use four 4 self drilling screws to mount the housing to the bin sidewall 5 Caulk between the housing and the sidewall to seal High Temperature Model Low Temperature Model All Models BTU Rating 4...

Page 14: ...gh Limit Installation 1 Mark location on transition one 1 foot up from the bottom entrance collar and centered in the transition 2 Drill or knock out 7 8 diameter hole on marked location 3 Install tra...

Page 15: ...Temperature Table IMPORTANT Do not exceed plenum temperatures listed in table This table is not intended as a drying guide It should be used as a reference for setting maximum plenum temperature for s...

Page 16: ...een terminal 13 on relay base and terminal 8 on circuit board in master heater 4 Run two 2 wires 18 gauge between master and slave heaters 5 Connect wires to terminal 5 and 9 points A and B on relay b...

Page 17: ...fan control box 2 Make field connections of wires in fan box as shown in Figure 6B 3 Connect deluxe thermostat control optional in heater box as shown in Figure 6B IMPORTANT Heater must be interlocked...

Page 18: ...fan box as shown in Figure 6C 110V power supply or 0 5 KVA 460V to 110V transformer must be used to supply power for heater 3 Connect deluxe thermostat control optional in heater box as shown in Figu...

Page 19: ...PNEG 823 Deluxe Downwind Heater 19 7 Wiring Diagram...

Page 20: ...for heater to operate 2 Open all manual shut off valves to heater unit 3 Start fan This will supply power to heater 4 Turn thermostat dial to its highest setting 5 Turn toggle switch ON 6 After 20 sec...

Page 21: ...plenum temperature to equalize When the temperature under the bin has equalized gradually turn T handle in clockwise about 1 2 turn at a time Wait until temperature under bin has equalized as before...

Page 22: ...PSI Required to Maintain Temperature Approximate 10 HP 15 HP High Temperature Natural Gas Units Only 2 4 6 8 10 12 14 15 All Models 816013 1148640 1409477 1632026 1825859 1995762 2153700 2227883 Fan...

Page 23: ...mperature Approximate 20 HP 40 HP High Temperature Propane Units Only 2 4 6 8 10 12 14 15 All Models 1663135 2345140 2878779 3328663 3721115 4068100 4393548 4541914 Fan Model Static Pressure Heat Rise...

Page 24: ...dels Approximate Low Temperature all HP 5 32 0 156 Orifice Operating Pressure PSI 1 2 3 4 5 6 7 All Models 1597824 2266320 2770656 3195648 3573216 3919776 4234416 Fan Model Static Pressure Heat Rise F...

Page 25: ...ouch 100 F 120 F 2 Loosen 5 16 bolt on adjustment bracket 3 Swivel vaporizer away from flame if running too hot closer to flame if too cold 4 Move vaporizer only 1 at a time and allow a few minutes fo...

Page 26: ...Pipetrain Components 5 DW NG High Low Fire Pipetrain Components 6 DW NG Modulating Pipetrain Components 7 DW LP High Fire Pipetrain Components 8 DW LP High Low Pipetrain Components 9 DW LP Modulating...

Page 27: ...omponents Ref Part Description 1 HH 1251 Strainer 1 2 Y 250 WOG SCH 80 Black 2 TFC 0030 Valve 1 2 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0023 Regulator 1 2 NPT 0 30 PSI 5 TFC 003...

Page 28: ...omponents Ref Part Description 1 HH 1251 Strainer 1 2 Y 250 WOG SCH 80 Black 2 6 TFC 0030 Valve 1 2 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0023 Regulator 1 2 NPT 0 30 PSI 5 7 TFC...

Page 29: ...Part Description 1 HH 1251 Strainer 1 2 Y 250 WOG SCH 80 Black 2 TFC 0030 Valve 1 2 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0023 Regulator 1 2 NPT 0 30 PSI 5 TFC 0032 Valve 1 2 N...

Page 30: ...Components Ref Part Description 1 D67 0008 Strainer 3 4 Y 250 WOG SCH 80 Black 2 TFC 0051 Valve 3 4 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0020 Regulator 3 4 5 TFC 0081 Valve 3...

Page 31: ...Components Ref Part Description 1 D67 0008 Strainer 3 4 Y 250 WOG SCH 80 Black 2 6 TFC 0051 Valve 3 4 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0020 Regulator 3 4 5 7 TFC 0081 Valv...

Page 32: ...ef Part Description 1 D67 0008 Strainer 3 4 Y 250 WOG SCH 80 Black 2 TFC 0051 Valve 3 4 NPT Ball Bronze 3 THH 4111 Valve 1 4 NPT 50 PSI Relief 4 TFC 0020 Regulator 3 4 5 TFC 0081 Valve 3 4 NPT Solenoi...

Page 33: ...1251 Strainer 1 2 Y 250 WOG SCH 80 Black 3 TFC 0030 Valve 1 2 NPT Ball Bronze 4 TFC 0092 Valve 1 2 NPT Solenoid LP Gas 5 THH 4111 Valve 1 4 NPT 50 PSI Relief 6 TFC 0023 Regulator 1 2 NPT 0 30 PSI 7 T...

Page 34: ...1251 Strainer 1 2 Y 250 WOG SCH 80 Black 3 TFC 0030 Valve 1 2 NPT Ball Bronze 4 TFC 0092 Valve 1 2 NPT Solenoid LP Gas 5 THH 4111 Valve 1 4 NPT 50 PSI Relief 6 TFC 0023 Regulator 1 2 NPT 0 30 PSI 7 T...

Page 35: ...r 1 2 Y 250 WOG SCH 80 Black 3 TFC 0030 Valve 1 2 NPT Ball Bronze 4 TFC 0092 Valve 1 2 NPT Solenoid LP Gas 5 THH 4111 Valve 1 4 NPT 50 PSI Relief 6 TFC 0023 Regulator 1 2 NPT 0 30 PSI 7 TFC 0032 Valve...

Page 36: ...4 1 2 x 6 Nipple 6 HF 7140 40 HP Diverter Plate 19 HH 3670 1 2 x 2 1 2 Nipple 7 CD 0238 Ignitor 2 Required 20 S 7259 5 16 U Bolt 8 HF 7201 Ignitor Clamp Half 2 Required 21 HF 7079 Diverter Angle Cover...

Page 37: ...HF 7069 Low Fire Orifice Weldment 6 HF 7140 40 Diverter Plate 19 THH 4071 1 2 Elbow 7 CD 0238 Ignitor 2 Required 20 HH 3854 1 2 x 6 Nipple 8 HF 7201 Ignitor Clamp Half 2 Required 21 HH 3670 1 2 x 2 1...

Page 38: ...it Board Assembly 4 HH 1487 Ignition Transformer 5 HH 1092 High Limit Switch 180 6 F 942 Control Box Lid 7 HH 1442 Toggle Switch 8 TFH 2021 Red Light 110V 9 DC 1166 Decal Deluxe Heater Front Panel 10...

Page 39: ...t Description 1 TFC 0023 1 2 0 30 PSI Regulator Deluxe SR 2000 2 HH 3670 1 2 x 2 1 2 Nipple 3 TFC 0032 1 2 Solenoid Deluxe SR 2000 4 HH 2029 1 2 x 1 1 2 Nipple 5 S 3853 1 2 x 1 4 x 1 2 Tee 6 HH 2984 3...

Page 40: ...xe SR 2000 2 HH 3670 1 2 x 2 1 2 Nipple 3 TFC 0032 1 2 Solenoid Deluxe SR 2000 4 HH 2029 1 2 x 1 1 2 Nipple 5 HH 1453 1 2 x 1 2 x 1 2 Tee 6 THH 4067 1 2 Street Elbow 7 THH 4127 1 2 Cross 8 THH 4032 1...

Page 41: ...o cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user p...

Page 42: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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