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GSI Group CF-10, Owner'S Manual

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GSI Group CF-10 Owner'S Manual Download Page 74

8. Schematics/Wiring Diagrams

74

PNEG-163-08

 Centrifugal Fan

Wiring Schematic - 460 Volt 3 Phase

Summary of Contents for CF-10

Page 1: ...PNEG 163 08 Centrifugal Fan Installation and Operation Owner s Manual PNEG 163 08 Date 03 11 13...

Page 2: ...ard in place and tight 5 Fuse in place extra fuse provided 6 Motor rotation correct 7 Contactor engages properly 8 Running amperage 9 Vibration 10 All fasteners tight 11 Indicator light 12 All decals...

Page 3: ...6 Chapter 6 User Servicing Instructions and Troubleshooting 27 Fan Wheel Removal and Installation 27 Fan Wheel Inspection and Maintenance 28 Taper Lock Bushing Torque Requirements 29 Fan Motor Removal...

Page 4: ...1C 68 Wiring Diagram CF 10 1C and CHS 10 1C 69 Wiring Diagram CF 15 1C 70 Wiring Diagram CF 5 1C CF 7 5 1C CHS 5 1C and CHS 7 5 1C 71 Wiring Schematic 230 Volt 3 Phase 72 Wiring Diagram 230 Volt 3 Pha...

Page 5: ...ilure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to a...

Page 6: ...lations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be s...

Page 7: ...equipment Electric Shock Hazard Install and Operate Gas Fired Equipment Properly Fuel supply should be installed by a qualified gas technician and must meet local and state codes for gaseous fuel sup...

Page 8: ...es from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toed boots to help protect your feet from falling debris Tuck in any loose or dangling shoestring...

Page 9: ...arance Clearance of portable equipment that may be taken to the bin site should also be reviewed and considered Any electrical control equipment in contact with the bin should be properly grounded and...

Page 10: ...servicing Restez loign de la lame tournante La lame peut se mettre en marche automatiquement Peut causer de s rieuses blessures V rouillez le courant avant l entretien WARNING AVERTISSEMENT DC 1949 GS...

Page 11: ...3 3 4 x 1 3 4 Located on fan coupling guard on motor driven fans Part DC 1971 Size 4 3 4 x 1 1 2 Located on painted inlet cone of fan housing HIGH VOLTAGE Will cause injury or death Lockout power bef...

Page 12: ...month AVIS AVIS LIRE LE MANUEL DU PROPRI TAIRE AVANT DE FAIRE FONCTIONNER FAIRE FONCTIONNER UNIT DE MOTEUR MENSUELLEMENT ET CE PENDANT 20 MINUTES CECI PERMET DE MAINTENIR UN BON FONCTIONNEMENT DES CO...

Page 13: ...manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Running fans during high humidity cold weather conditions can...

Page 14: ...ed to prevent any additional back pressure from building in the bin See roof damage warning on Page 13 Power Supply Adequate power must be supplied to the fan for reliable operation Consult the local...

Page 15: ...Fans not resting on support legs may have excess vibration which can lead to premature wear and tear on fan components IMPORTANT Electrical installation must be performed by a qualified electrician i...

Page 16: ...Replace damaged decals Check to make sure all control boxes are closed and no wiring is exposed Test Run When the fan is completely installed the unit will need to be checked for proper rotation Prov...

Page 17: ...installed by an electrician Ground Rod Installation Proper Installation of the Ground Rod Ground rods and wires are not supplied It is recommended that the rod not be driven into dry ground The follo...

Page 18: ...12 300 Run 4 8 12 12 3 6 12 12 1 4 10 12 0 3 8 10 Fuse Size Slow Blow 30 15 8 6 50 25 12 10 70 40 20 15 90 45 25 20 Breaker Size 50 15 15 15 70 30 15 15 100 40 20 15 125 50 30 20 Based on NEC Tables 4...

Page 19: ...2 6 10 12 12 6 8 12 12 4 8 12 12 200 Run 6 10 12 12 4 8 12 12 3 6 12 12 2 4 10 12 300 Run 4 8 12 12 3 6 12 12 1 4 10 12 0 3 8 10 Fuse Size Slow Blow 30 15 8 6 50 25 12 10 70 40 20 15 90 45 25 20 Break...

Page 20: ...25 45 25 22 313 30 532 36 5 38 375 CF 40 64 406 55 75 36 219 22 25 49 5 33 25 23 688 49 844 25 938 47 063 22 313 30 532 36 5 38 375 CF 50 64 406 55 75 36 219 22 25 50 625 33 25 25 25 49 844 27 5 48 62...

Page 21: ...8 188 0 75 0 75 5 75 11 656 12 813 CF 30 1 281 8 188 8 438 8 438 8 156 0 75 0 75 5 75 11 656 CF 40 1 281 8 188 8 438 8 438 8 156 0 75 0 75 5 75 12 563 CF 50 1 281 8 188 8 438 8 438 8 156 0 75 0 75 5 7...

Page 22: ...5 26 125 0 875 16 24 C 7749 30 500 7 250 17 000 29 125 1 000 16 27 C 7751 33 125 8 000 18 813 31 750 1 000 16 30 C 7753 36 500 9 000 21 125 35 125 1 000 16 33 C 7754 38 750 10 000 23 063 38 376 1 000...

Page 23: ...9 625 CF 25 C 2046 30 30 625 21 313 10 750 CF 30 C 7319 33 33 156 23 428 9 000 CF 40 C 7320 33 33 156 23 428 11 625 CF 50 C 8517 33 33 156 23 428 13 500 3500 RPM Fans CHS 3 FH 5464 15 15 500 10 625 2...

Page 24: ...should be perpendicular to bin wall Recommended thickness for fan pad is 4 minimum Surface of pad should be 2 below the bin foundation Pad for heater not required TR 4734 A 20 without heater A 44 wit...

Page 25: ...t as to proper operation check the current draw of the motor The motor amperage should not exceed the maximum full load amps listed on the motor nameplate Fan Shut Down 1 Press the fan STOP button on...

Page 26: ...ing the winter to stay above 35 F when freezing temperatures are predominate During the summer it may be necessary to aerate the grain on cool nights so the 65 F temperature is not exceeded during the...

Page 27: ...strength unmarked bolts NOTE Do not attempt to use low strength unmarked bolts to remove the bushing as the bolts may break off 4 Block wheel to prevent it from turning and GRADUALLY TURN IN THE CAP...

Page 28: ...one checking clearance between fan wheel and inlet cone Shift the location of inlet cone as required to center it in relation to the fan wheel providing equal clearance completely around the fan wheel...

Page 29: ...e in the motor junction box Remove motor If motor requires service take it to an authorized service station 5 To reinstall motor slide onto motor base plate and replace shims if required between motor...

Page 30: ...andard service conditions Polyrex EM Exxon Mobile Equivalent and compatible greases include Texaco Polystar Rykon Premium 2 Pennzoil Pen 2 Lube Chevron SRI Lubrication Procedure Be sure that the greas...

Page 31: ...sconnects ahead of the unit Defective wiring or loose connection Follow wiring diagram and tighten any loose connections Incorrect wire size See wire size charts for proper wire size and change if nee...

Page 32: ...6 User Servicing Instructions and Troubleshooting 32 PNEG 163 08 Centrifugal Fan Fan Troubleshooting Flow Chart Figure 6A...

Page 33: ...e Inlet Fan See Page 46 6 Motor Drives Double Inlet Fan See Page 47 7 Shaft Coupling See Page 48 8 Small Control Panel 1 Phase 230 Volt CPS 230 1 See Page 50 51 9 Small Control Panel 3 Phase 230 Volt...

Page 34: ...Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 25 64 x 1 1 2...

Page 35: ...rol Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 25 64...

Page 36: ...x Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 25 64 x 1 1...

Page 37: ...ference Conduit Assembly 1 9 Reference Conduit Assembly 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 25 64 x 1 1 2 ZN 24 B S 3671...

Page 38: ...erence Conduit Assembly 1 9 Reference Conduit Assembly 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fender Washer 25 64 x 1 1 2 ZN 24 B S 3671 F...

Page 39: ...ontrol Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHS 1 10 C 8261 Control Box Adapter Plate CHS 1 A S 968 Nut Flange Whiz 3 8 16 Z...

Page 40: ...ence Control Box Assembly 1 9 Reference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHS 1 10 C 8261 Control Box Adapter Plate CHS 1 A S 968 Nut Flange Whiz 3...

Page 41: ...ference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHS 1 10 C 8261 Control Box Adapter Plate CHS 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut F...

Page 42: ...eference Conduit Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHS 1 10 C 8261 Control Box Adapter Plate CHS 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 A S 968 Nut...

Page 43: ...Bracket 5 7 C 7519 Leveling Leg 5 8 Reference Control Box Assembly 1 9 Reference Conduit Assembly 1 10 C 8261 Control Box Adapter Plate CHS 1 A S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 16 B S 3671 Fen...

Page 44: ...Grade 5 Ref 3 C 8574 Blade Assembly 33 1750 50 HP D D S I Standard 1 B S 3671 Fender Washer 25 64 x 1 1 2 ZN 24 4 C 8145 Housing Assembly 30 Whl 20 HP D D S I 1 C S 3611 Nut Flange Whiz 5 16 18 ZN YDP...

Page 45: ...16 18 x 3 4 ZN Grade 5 32 5 C 7045 Blade Assembly D I 50 HP Rev 1 E S 866 Flat Washer 3 4 USS ZN 2 6 C 7753 G Inlet Cone 30 Gray C F 1 F S 234 Hex Nut 3 4 10 ZN Grade 5 4 7 C 8415 W Guard Grill D I C...

Page 46: ...D I C F Internal Bearing Mount Plate 1 4 C 8395 Bearing Griptight 211 2 188 4B 1 A S 9064 Bolt Flange 3 8 16 x 1 1 2 ZN Grade 5 10 B S 968 Nut Flange Whiz 3 8 16 ZN Grade 5 10 C S 6494 Lock Nut 5 8 11...

Page 47: ...Mount Side Plate 2 A S 3611 Nut Flange Whiz 5 16 18 ZN YDP 32 4 C 8405 D I Motor Mount Leg Attach Angle 1 B S 6606 Bolt Flange 5 16 18 x 3 4 ZN Grade 5 32 5 C 7519 Leveling Leg 2 C S 7470 Bolt Flange...

Page 48: ...upling Hub 30 HQD Steel QD 2 2 C 8412 Coupling Element Flex w Bolts Pair 1 3 MHC01162 Bushing SF 1 7 8 30 HP 1 3 GT3 0068 Bushing QD SF 2 1 8 40 and 50 HP 1 4 CE 00616 Bushing QD SF 2 3 16 1 A S 7185...

Page 49: ...PNEG 163 08 Centrifugal Fan 49 NOTES...

Page 50: ...7 Parts List 50 PNEG 163 08 Centrifugal Fan Small Control Panel 1 Phase 230 Volt CPS 230 1 SEE TABLE ON PAGE 51 FOR OVERLOAD AMP SETTING...

Page 51: ...EC 1 11 CH 9029 3 Wire 16 Black Ferrule Ferrule 1 12 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 13 CH 9035 6 Wire 16 Black Ferrule Ferrule 1 14 CH 9031 18 Wire 16 Blue Ferrule Ferrule 1 15 CH 9026 24...

Page 52: ...7 Parts List 52 PNEG 163 08 Centrifugal Fan Small Control Panel 3 Phase 230 Volt CPS 230 3 SEE TABLE ON PAGE 53 FOR OVERLOAD AMP SETTING...

Page 53: ...Wire 16 Black Ferrule Ferrule 1 12 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 13 CH 9035 6 Wire 16 Black Ferrule Ferrule 1 14 CH 9031 18 Wire 16 Blue Ferrule Ferrule 1 15 CH 9026 24 Wire 16 White Fer...

Page 54: ...7 Parts List 54 PNEG 163 08 Centrifugal Fan Large Control Panel 3 Phase 230 Volt CPL 230 3 SEE TABLE ON PAGE 55 FOR OVERLOAD AMP SETTING...

Page 55: ...HWH ZN 4 11 C 8717 Push Mount Cable Tie Assembly 11 12 See Table below Contactor 1 13 See Table below Overload Relay IEC 1 14 CH 9024 15 Wire 16 Orange Fork Ferrule 1 15 CH 9025 8 Wire 16 Purple Ferr...

Page 56: ...7 Parts List 56 PNEG 163 08 Centrifugal Fan Small Control Panel 3 Phase 380V 460V and 575V CPS 345 3 SEE TABLE ON PAGE 57 FOR OVERLOAD AMP SETTING...

Page 57: ...CH 9032 34 Wire 16 Purple Ferrule Ferrule 1 22 CH 9033 28 Wire 10 Green Yellow Fork Ferrule 1 23 CH 9024 15 Wire 16 Orange Fork Ferrule 1 Model Contactor Ref 10 Overload Ref 11 Overload Amps Contactor...

Page 58: ...7 Parts List 58 PNEG 163 08 Centrifugal Fan Large Control Panel 3 Phase 460V and 575V CPL 345 3 SEE TABLE ON PAGE 59 FOR OVERLOAD AMP SETTING...

Page 59: ...16 Orange Fork Ferrule 1 17 CH 9025 8 Wire 16 Purple Ferrule Ferrule 1 18 CH 9039 30 Wire 16 White Ferrule Ferrule 1 19 CH 9040 38 Wire 16 White Fork Ferrule 1 20 CH 9045 16 Wire 16 Purple Ferrule Fer...

Page 60: ...e STR 3 4 1 EA 1 006 1187 1 Connector 1 1 4 Elec 90 Seal 1 EA 2 E305 0160 WR 46 10 Green Yellow 1 4 Ring Term 1 EA 2 E305 0160 WR 46 10 Green Yellow 1 4 Ring Term 1 EA 3 FH 6563 Sealtite 3 4 CSA Appro...

Page 61: ...ap 3 4 x 30 0 066 RL 4 E305 0153 WR 48 10 Green Yellow 1 4 Ring Term 1 EA 4 E305 0153 WR 48 10 Green Yellow 1 4 Ring Term 1 EA 5 FH 6563 Sealtite 3 4 CSA Approved 3 FT 5 FH 6563 Sealtite 3 4 CSA Appro...

Page 62: ...SA Approved 3 FT 6 TFC 0054 Elbow 3 4 Sealtite CSA 1 EA 6 FH 6996 Wire Crimp 2011S Buchanan 4 EA 7 WR 14BK Wire 14 Gauge Stranded MTW Black 8 FT 7 FH 6997 Insulator 417 Ideal 4 EA 8 WR 14RD Wire 14 Ga...

Page 63: ...e 90 2 1 EA 5 FH 6996 Wire Crimp 2011S Buchanan 6 EA 5 GT3 0331 Connector Sealtite STR 2 1 EA 6 FH 6997 Insulator 417 Ideal 6 EA 6 WR 01BK Wire 1 Gauge Black Stranded CSA 19 5 FT 7 GT3 0353 Sealtite 1...

Page 64: ...r Sealtite STR 1 1 EA 8 WR 14RD Wire 14 Gauge Stranded MTW Red 4 FT 8 TFH 2029 Sealtite 1 90 Fitting 1 EA 9 WR 12BK Wire 12 Gauge Stranded MTW Black 24 FT 10 WR 12RD Wire 12 Gauge Stranded MTW Red 12...

Page 65: ...te STR 1 1 2 1 EA 9 WR 06BK Wire 6 AWG Black 600V Type M 10 FT 10 WR 06RD Wire 6 Gauge Red 5 FT C 8438 GRP DI Conduit 3P460 6 2 x 48 C 8436 GRP DI CONDUIT 3P230 2 2 x 48 Ref Part Description Qty U M R...

Page 66: ...66 PNEG 163 08 Centrifugal Fan 8 Schematics Wiring Diagrams Wiring Schematic 230 Volt 1 Phase...

Page 67: ...50 2 CH 6898 Oil 40 370 1 FH 5476 FH 7012 Electrolytic 216 250 2 CH 6898 Oil 40 370 1 FH 5478 FH 7000 Electrolytic 216 250 2 FH 7010 Oil 25 370 1 CF 7 5 1 Capacitor Specifications C 7981 FH 7000 Elect...

Page 68: ...matics Wiring Diagrams 68 PNEG 163 08 Centrifugal Fan Wiring Diagram CHS 3 1C CHS 3 1 Capacitor Specifications Motor Part Capacitor Part Capacitor Type MFD Voltage Qty FH 5474 FH 7013 Electrolytic 850...

Page 69: ...ram CF 10 1C and CHS 10 1C Motor Part Capacitor Part Capacitor Type MFD Voltage Qty CHS 10 1 Capacitor Specifications FH 5480 FH 7000 Electrolytic 216 250 3 CH 6897 Oil 30 370 2 CF 7 5 1 Capacitor Spe...

Page 70: ...rt Capacitor Part Capacitor Type MFD Voltage Qty CF 10 1 Capacitor Specifications C 7982 FH 7000 Electrolytic 216 250 3 CH 6898 Oil 40 370 3 CF 15 1 Capacitor Specifications C 7982 FH 7000 Electrolyti...

Page 71: ...Type MFD Voltage Qty CF 3 1 Capacitor Specifications C 7979 FH 7012 Electrolytic 161 250 1 FH 7000 Electrolytic 216 250 1 FH 7011 Oil 35 370 1 CF 5 1 Capacitor Specifications C 7980 FH 7000 Electrolyt...

Page 72: ...8 Schematics Wiring Diagrams 72 PNEG 163 08 Centrifugal Fan Wiring Schematic 230 Volt 3 Phase...

Page 73: ...Connection Diagram CF 3 CD0005 CHS 3 CD0005 CF 5 CD0005 CHS 5 CD0005 CF 7 5 CD0005 CHS 7 5 CD0005 CF 10 CD0005 CHS 10 CD0005 CF 15 CD0005 CHS 15 CD0005 CF 20 CD0180 CHS 20 CD0005 CF 25 CD0005 CHS 30 C...

Page 74: ...8 Schematics Wiring Diagrams 74 PNEG 163 08 Centrifugal Fan Wiring Schematic 460 Volt 3 Phase...

Page 75: ...8 Schematics Wiring Diagrams PNEG 163 08 Centrifugal Fan 75 Wiring Diagram 460 Volt 3 Phase...

Page 76: ...Double Inlet Fans NOTE Refer to supplements provided by component manufacturers for installation and maintenance of the double inlet fan bearings and shaft coupling PNEG 1436 INSTRUCTIONS DODGE GRIP T...

Page 77: ...SE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and excl...

Page 78: ...lations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1...

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