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Chapter 2: Roof Assembly

Figure 2-7

Temperature cable bracket locations

Figure 2-8

Installing the temperature cable brackets

20

PNEG-M4036A

36 Ft. (10.97 m) Diameter Alpha Roof

Summary of Contents for Alpha 40 Series

Page 1: ...36 Ft 10 97 m Diameter Metric Roof Assembly Alpha Models 40 SERIES 4 00 CORRUGATION SILO Assembly Manual PNEG M4036A Version 1 0 Date 06 21 19 PNEG M4036A...

Page 2: ...s photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG M4036A 36 Ft...

Page 3: ...Safety Sign off Sheet 10 Chapter 2 Roof Assembly 11 Parts List 11 Bolt Torque Specifications 16 Roof Assembly 17 Chapter 3 Roof Accessories 33 Inspection Port Cover 34 Roof Vent Assembly 35 Limited Wa...

Page 4: ...NOTES 4 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 5: ...ions Topics Covered in this Chapter Safety Guidelines Safety Decals Safety Sign off Sheet Safety Guidelines Follow Safety Instructions Use Personal Protective Equipment PNEG M4036A 36 Ft 10 97 m Diame...

Page 6: ...Chapter 1 Safety Precautions Do Not Enter Bin Prevent Roof Damage due to Vacuum Pressure 6 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 7: ...Chapter 1 Safety Precautions Unload Bin Correctly Do Not Overfill the Bin PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 7...

Page 8: ...1 Safety Precautions Stay Clear of Hoisted Equipment Sharp Edge Hazard Store Bin Sheets Properly Install and Operate Equipment Properly Rotating Auger Hazard 8 PNEG M4036A 36 Ft 10 97 m Diameter Alph...

Page 9: ...1 Safety Precautions Safety Decals To replace a damaged or missing decal contact GSI to receive a free replacement Location Decal No Decal A DC 2306 B DC 2161 PNEG M4036A 36 Ft 10 97 m Diameter Alpha...

Page 10: ...Chapter 1 Safety Precautions C DC 2210 Safety Sign off Sheet Date Employee Name Supervisor Name ST 0007 10 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 11: ...2 Roof Assembly Topics Covered in this Chapter Parts List Bolt Torque Specifications Roof Assembly Parts List PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 11...

Page 12: ...Chapter 2 Roof Assembly 12 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 13: ...Chapter 2 Roof Assembly PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 13...

Page 14: ...Chapter 2 Roof Assembly 14 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 15: ...Chapter 2 Roof Assembly PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 15...

Page 16: ...M08B M08 flange nut 7 S BFSBM10B M10 flange nut Bolt Torque Specifications IMPORTANT Bolts should not be tightened in excess of the torque specifications chart listed below Bolt Recommended Maximum To...

Page 17: ...Roof Assembly Roof Assembly Figure 2 1 Attaching the inside stiffener to the top outside stiffener Figure 2 2 Attaching the eave bracket to the inside stiffener PNEG M4036A 36 Ft 10 97 m Diameter Alph...

Page 18: ...Chapter 2 Roof Assembly Figure 2 3 Eave angle alignment Figure 2 4 Attaching the eave angle to the sidewall sheet 18 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 19: ...n all the bolts until the roof installation has been completed Figure 2 5 Connecting the compression member to the eave bracket Figure 2 6 Attaching the center collar rafter clips to the rafter PNEG M...

Page 20: ...Chapter 2 Roof Assembly Figure 2 7 Temperature cable bracket locations Figure 2 8 Installing the temperature cable brackets 20 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 21: ...ter 2 Roof Assembly Figure 2 9 Installing the supplier link to the temperature cable bracket Figure 2 10 Installing the supplier link to the center collar PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 22: ...pter 2 Roof Assembly Figure 2 11 Purlin clips identification and attachment locations of purlins to rafters Figure 2 12 Distance of purlin from rafter end 22 PNEG M4036A 36 Ft 10 97 m Diameter Alpha R...

Page 23: ...2 Roof Assembly Figure 2 13 Assembling the purlins with purlin clips to the A frame Figure 2 14 Diagonal bracing alignment with reference to the center collar PNEG M4036A 36 Ft 10 97 m Diameter Alpha...

Page 24: ...Chapter 2 Roof Assembly Figure 2 15 Assembling the diagonal bracing to the A frame Figure 2 16 Assembling the mounting brackets to the center collar 24 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 25: ...Chapter 2 Roof Assembly Figure 2 17 Center collar placement Figure 2 18 Recommended lifting references for A frame sections PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 25...

Page 26: ...Chapter 2 Roof Assembly Figure 2 19 Attaching the A frames to the center collar Figure 2 20 Attaching the A frame to the eave bracket 26 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 27: ...Chapter 2 Roof Assembly Figure 2 21 Assembling the roof panel clips Figure 2 22 Installing the intermediate purlins with purlin clips PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 27...

Page 28: ...Chapter 2 Roof Assembly Figure 2 23 Installing the roof panel support clips Figure 2 24 Roof panel overview 28 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 29: ...Chapter 2 Roof Assembly Figure 2 25 Installing the roof panels Figure 2 26 Installing the roof panels into exposed gaps PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 29...

Page 30: ...Chapter 2 Roof Assembly Figure 2 27 Field drilled holes for roof panels Figure 2 28 Installing the first roof flashing section 30 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 31: ...Chapter 2 Roof Assembly Figure 2 29 Installing the remaining roof flashing sections Figure 2 30 Lifting and installing the center cap plate PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 31...

Page 32: ...Assembly Figure 2 31 Installing the stand off support plates NOTE Tighten all the bolts now as per the Torque Specifications See Bolt Torque Specifications page 16 32 PNEG M4036A 36 Ft 10 97 m Diamet...

Page 33: ...3 Roof Accessories Topics Covered in this Chapter Inspection Port Cover Roof Vent Assembly PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof 33...

Page 34: ...2 5 16 in nut S 3611 9 Inspection port cover ACD 4504 3 10 24 x 5 8 in long bolt S 2009 10 Latch ACD 4514 4 10 24 lock nut S 2010 11 Inspection port roof panel ETR 0386 RM 5 Hinge base ACD 4506 12 In...

Page 35: ...ge bolt S FBM08025 5 Roof vent seal strip MIS 6788 M 2 M08 plastic washer S FWPM8 6 Roof vent hold down angle MIS 4404 3 M08 flange nut S FNM08 7 Roof vent housing assembly MIS 6773 M 4 Roof vent punc...

Page 36: ...NOTES 36 PNEG M4036A 36 Ft 10 97 m Diameter Alpha Roof...

Page 37: ...or any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does n...

Page 38: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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