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Local Solutions For Individual Customers Worldwide

Manual

Oil Condition Sensor OCS

and Accessories

STAUFF OCS-Manual-EN.indd 1

18.06.2014 10:27:57

Summary of Contents for STAUFF OCS

Page 1: ...Local Solutions For Individual Customers Worldwide Manual Oil Condition Sensor OCS and Accessories STAUFF OCS Manual EN indd 1 18 06 2014 10 27 57...

Page 2: ...ctor Percentage 7 2 4 Traffic Lights 7 2 5 Numbering Levels 7 2 6 Clean Point Start Point 8 2 7 Loss Factor Percentage and OQI Value 8 2 8 Scaling 8 3 Oil Condition Sensor Type OCS Technical Data 9 3...

Page 3: ...ock 16 4 5 Modbus 17 4 5 1 Hardware 17 4 5 2 Configurable Parameters 18 4 5 3 Communication Mode 18 4 5 4 Message Framing 18 4 5 4 1 Function Codes 18 4 5 4 2 Query 19 5 Oil Condition Display Type OCD...

Page 4: ...Oil Condition Oil Temperature 31 7 3 2 1 2 Zero Sensor 31 7 3 2 2 Stored Readings 32 7 3 2 2 1 Clear Readings 32 7 3 2 2 2 Export 33 7 3 2 3 Quick Trend 33 7 3 2 3 1 Save Image 34 7 3 2 4 Configurati...

Page 5: ...Data Capture 42 7 3 6 1 2 Time Interval 43 7 3 6 1 3 Auto Detect Sensors 43 7 3 7 Help 43 7 3 7 1 About 43 7 3 7 2 View Activity Log 44 7 3 7 2 1 Clear Log 44 7 3 7 2 2 Export 45 7 3 7 2 3 Refresh 45...

Page 6: ...preventing the need for expensive routine maintenance The STAUFF Oil Condition Sensor OCS can reduce the overall operating cost of machinery through the removal of routine inspections waste oil dispos...

Page 7: ...t results It is important to understand that oil degradation is exponential and the Oil Quality Index reflects this 2 3 OQI Value vs Loss Factor Percentage The underlying value which the sensor is rec...

Page 8: ...ith a clean oil we will have a Loss Factor Percentage of approximately 0 and then as the oil changes and degrades this Loss Factor Percentage will increase For most applications an oil would be consid...

Page 9: ...load currents do not exceed the rated value Check all the wiring for correct connection before powering the unit Ensure the sensor case is earthed 3 2 Dimensions 31 5 1 24 36 7 1 44 21 83 11 3 44 11...

Page 10: ...CS sensor needs to be representative of the whole system When the oil condition sensor is mounted in a pipeline please ensure that the sensor will not restrict flow When mounting the oil condition sen...

Page 11: ...n Pin 2 White 4 20 mA Oil Temperature Pin 3 Red 9 30 V DC Power Supply Pin 4 Black 0 V and Power Supply common Pin 5 Blue RS485 A Pin 6 Green RS485 B 4 1 1 Power Supply Power up the OCS sensor using a...

Page 12: ...s linearly scaled as follows Oil Condition Between 20 4 mA and 60 20 mA The Loss Factor Percentage can easily be converted to the OQI scale using the table below For simplicity a clean oil should be a...

Page 13: ...subset of the CANopen protocols and standards The profile is based on the CAN in Automation Standard Profile CiA DS 404 V1 2 4 4 2 Wiring Sensor connections are as per the standard unit except that p...

Page 14: ...vent COBID 0x080 SYNC event the sensor will issue a TPDO1 response to a SYNC event see below 4 4 3 3 Transmit PDO1 COBID 0x182 Transmit PDO1 which returns Oil Temperature and Oil Condition in response...

Page 15: ...O parameter 00 Number of entries U8 RO 0x5 01 COB ID used by PDO U32 RW 0x180 0x180 Node ID 02 Transmission Type U8 RW 0x1 0x01 SYNC or 0xFF ASYNC 03 Inhibit Time U16 RW 0x0 04 Reserved U8 RW 0x0 05 E...

Page 16: ...nary Device Profile Analogue Input Function Block INDEX HEX SUB INDEX NAME TYPE ACCESS DEFAULT COMMENT 6110 AI Sensor Type 00 Number of entries U8 RO 0x3 01 AI Sensor Type 1 U16 RO 0x64 100 temperatur...

Page 17: ...ilter Type 1 U8 RO 0x01 Exponential average 61A1 AI Filter Constant 00 Number of entries U8 RO 0x01 01 AI Filter Const 1 U8 RO 0x07 1 2 Filter Const new sample 9130 AI Input PV 00 Number of entries U8...

Page 18: ...silent interval of at least 3 5 character times then the first field transmitted is assumed to be the device address Following the last transmitted character a similar interval of at least 3 5 charac...

Page 19: ...re is an example of a request to read a single register starting at register 1 ambient temperature of device slave 1 FIELD NAME EXAMPLE HEX Slave Address 01 Function 04 Starting Address Hi 00 Starting...

Page 20: ...ELD NAME EXAMPLE HEX Slave Address 01 Function 06 Starting Address Hi 00 Starting Address Lo 0E No of Registers Hi 00 No of Registers Lo 04 CRC Check E9CA Response The normal response is an echo of th...

Page 21: ...the query send to the probe Repeat stage 2 and 3 so that it has been written 3 times within 10 SECONDS for probe to zero the output in the clean oil sample If this write command is not done 3 times wi...

Page 22: ...to a Lumberg 6 Pin connector which will then be attached to the plug on the display unit To connect the oil sensor you will need a 6 core cable with a Lumberg plug on one end and a socket on the othe...

Page 23: ...www stauff com 23 5 3 1 Dimensions 150 5 91 64 2 52 42 1 65 All dimensions in mm inch STAUFF OCS Manual EN indd 23 18 06 2014 10 28 02...

Page 24: ...or Calibration 5 5 1 Resetting the Zero Point Please Note By default this feature is disabled please contact your equipment supplier or distributor to discuss this futher To zero the oil press and hol...

Page 25: ...x 2 52 x 1 65 in LxBxH Weight 250 g 0 35 lbs Colour Creme Keypad Polyester Mounting Flanged Base POWER 9 to 30 V DC Average power consumption 0 4W Power consumption 30mA continous ANALOG OUTPUT 4 20 m...

Page 26: ...rogramming using the supplied software The OCS I USB Interface was not designed for a permanent operating and should be used for programming the OCS sensor respectively download the measured data from...

Page 27: ...ollowing screen will appear for a few seconds You will now be asked to confirm you would like to install this software please select Install by clicking the button or pressing Ctrl I Please Note Pleas...

Page 28: ...ease go into the control panel and highlight Stauff OCS Software Now select Uninstall Change To remove the application please select OK the application will now be removed 28 www stauff com STAUFF OCS...

Page 29: ...icating Check that a device is present and that all cables are properly connected If everything appears to be present and properly connected it may be that the USB to RS485 interface drivers have not...

Page 30: ...to perform another search to find any new devices that may have been connected and update the device tree 7 3 1 3 Collapse All Clicking on the Collapse All button middle left above the Device Explore...

Page 31: ...eft followed by amber and red bars if the OQI value is sufficiently high While the display is showing an OQIs the Oil Condition indicator to the left of the bar graph will be lit 7 3 2 1 1 Oil Conditi...

Page 32: ...g the date and time at which they were recorded the OQI reading and the oil temperature at that time 7 3 2 2 1 Clear Readings The stored readings can be deleted by clicking on the Clear Readings butto...

Page 33: ...lower right of the Stored Readings screen and the following screen will appear The filename within which the readings are to be stored can then be entered and the records saved for further use 7 3 2 3...

Page 34: ...ted OCS sensor or OCD display can be examined by using the Configuration tab This will report the Serial No of the device its software firmware and hardware build Version Nos and its serial address No...

Page 35: ...tartup it will remain in that mode until it is powered down and restarted This allows checking of parameters and if necessary re configuration of the communications protocol even though there may not...

Page 36: ...l cancel the operation and leave all customer settings intact Send New Configuration To Sensor When all required configuration changes have been selected they must be saved to the sensor by clicking t...

Page 37: ...s showing an OQIs the Oil Condition indicator to the left of the bar graph will be lit 7 3 3 1 1 Oil Condition Oil Temperature The current oil temperature measured by the OCD display can also be displ...

Page 38: ...rent stored and the current logging interval 7 3 3 3 2 Set Date and Time The System Date Time is displayed and you select an adjustment in hours from the dropdown or simply enter a value then press OK...

Page 39: ...tory When you press Save the following message will appear 7 3 3 3 5 Download Last n If you only want to download the last few records select this option Enter the number of records you wish to downlo...

Page 40: ...e All To permanently delete all of the data stored in the Datalogger select this option you will be asked to confirm this Once all of the records have been deleted the following message will be displa...

Page 41: ...to the new oil database file and press Open The following message will be displayed 7 3 4 2 Exit The window below allows the user to confirm this operation before the software shuts down www stauff co...

Page 42: ...allows the user to Zoom the image to one of several predefined magnification factors to Print the currently displayed image or to Exit this screen 7 3 6 Setup 7 3 6 1 Options 7 3 6 1 1 Data Capture Th...

Page 43: ...uto detect to on and the re connect the sensor this forces the sensor into RS485 mode to enable communication however once the sensor is powered off again it will revert back to the current communicat...

Page 44: ...the bottom of the window These all operate in a similar way to the rest of the software see below for the displays which will appear 7 3 7 2 1 Clear Log The log file can be deleted by clicking on the...

Page 45: ...h the readings are to be stored can then be entered and the records saved for further use 7 3 7 2 3 Refresh Pressing the Refresh button will refresh the Activity Log to show any further activity since...

Page 46: ...y under the installation directory simply close the application replace the file with a newer version and restart the software 7 4 3 Company Logos The software has the ability to display the company l...

Page 47: ...www stauff com 47 STAUFF OCS Manual EN indd 47 18 06 2014 10 28 15...

Page 48: ...92 916 160 sales stauff com Globally available through wholly owned branches and distributors in all industrial countries Full contact details at www stauff com contact Globale Pr senz mit eigenen Nie...

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