background image

9

3.8 Other connections

The connection terminals of external potential-free contacts for 
start/stop and digital function, external setpoint signal, sensor 
signal, GENIbus and relay signal are shown in fig. 11.

1.

Inputs

 (external start/stop, digital function, setpoint and sen-

sor signals, terminals 1-8, and bus connection, terminals 
A, Y, B). 
All inputs (group 1) are internally separated from the mains-
conducting parts by reinforced insulation and galvanically 
separated from other circuits.
All control terminals are supplied by protective extra-low 
voltage (PELV), thus ensuring protection against electric 
shock. 

2.

Output

 (relay signal, terminals NC, NO, C). 

The output (group 2) is galvanically separated from other 
circuits. A maximum supply voltage of 250 V or protective 
extra-low voltage can be connected to the output as desired.

A galvanically safe separation must fulfil the requirements for 
reinforced insulation including creepage distances and 
clearances specified in EN 60 335.

Fig. 11

Connection terminals

3.9 Signal cables 

• Use screened cables having a cross-sectional area of min. 

0.5 mm² and max. 1.5 mm² for external on/off switch, digital 
input, setpoint and sensor signals. 

• The screens of the cables must be connected to frame at both 

ends with good frame connection. They must be as close as 
possible to the terminals, fig. 12. 

Fig. 12

Stripped cable with screen and wire connection

• Screws for frame connections must always be tightened 

whether a cable is fitted or not. 

• The wires in the pump terminal box must be as short as 

possible. 

3.10 Bus connection cable

3.10.1 New installations

For the bus connection a screened 3-core cable having a cross-
sectional area of min. 0.5 mm² and max. 1.5 mm² must be used. 
• If the pump is connected to a unit with a cable clamp which is 

identical to the one on the pump, the screen must be 
connected to this cable clamp. 

• If the unit has no cable clamp as shown in fig. 13, the screen is 

left unconnected at this end.

Fig. 13

Connection with screened 3-core cable

3.10.2 Replacing an existing pump

• If a screened 2-core cable is used in the existing installation, it 

must be connected as shown in fig. 14. 

Fig. 14

Connection with screened 2-core cable

• If a screened 3-core cable is used in the existing installation, 

follow the instructions in section 

3.10.1 New installations.

Note

If no external on/off switch is connected, short-
circuit terminals 2 and 3 using a short wire.

As a precaution, the wires to be connected to the 
following connection groups must be separated 
from each other by reinforced insulation in their 
entire lengths: 

T

M

02

 19

52

 26

01

 

G

rou
p 2

G

ro

up 1

8: +24 V
7: Sensor input
6: GND (frame)
5: +5 V
4: Setpoint input
3: GND (frame)
2: Start/stop
1: Digital input

A: RS-485A
Y: Screen
B: RS-485B

Signal relay

NC

NO

C

T

M

02

 1

3

25

 09

01

TM

02 88

41 090

4

T

M

02

 88

42

 09

04

A

Y

B

A

Y

B

1

2

3

1

2

3

Pump

A

Y

B

A

Y

B

1

2

1

2

Pump

Grundfos.bk  Page 9  Tuesday, April 17, 2007  8:54 AM

Summary of Contents for SPKE

Page 1: ...CRE CRIE CRNE CRKE SPKE MTRE CHIE 1 3 phase GRUNDFOS INSTRUCTIONS Installation and operating instructions Grundfos bk Page 1 Tuesday April 17 2007 8 54 AM...

Page 2: ...he defective product must be returned to the distributor or dealer of Grundfos products from which it was purchased together with proof of purchase and installation date failure date and supporting in...

Page 3: ...Menu STATUS 13 6 2 1 Display of actual setpoint 14 6 2 2 Display of operating mode 14 6 2 3 Display of actual value 14 6 2 4 Display of actual speed 14 6 2 5 Display of input power and power consumpti...

Page 4: ...secured to a solid foundation by bolts through the holes in the flange or base plate 3 1 Motor cooling To ensure sufficient cooling of motor and electronics the following must be observed Place the p...

Page 5: ...mp is started stopped via an external on off switch it will start immediately 3 4 Other connections The connection terminals of external potential free contacts for start stop and digital function ext...

Page 6: ...be marked with the following symbols The leakage current of the motor can be found in section 13 2 Leakage current 3 5 4 Motor protection The pump requires no external motor protection The motor incor...

Page 7: ...art stop digital function setpoint and sensor signals terminals 1 9 and bus connection terminals B Y A All inputs group 1 are internally separated from the mains conducting parts by reinforced insulat...

Page 8: ...thermal protection against slow overloading and blocking 3 7 5 Protection against mains voltage transients The pump is protected against mains voltage transients in accordance with EN 61 800 3 3 7 6 S...

Page 9: ...with screen and wire connection Screws for frame connections must always be tightened whether a cable is fitted or not The wires in the pump terminal box must be as short as possible 3 10 Bus connect...

Page 10: ...ional possibilities of setting and status displays see section 6 Setting by means of R100 4 3 Factory setting Pumps without factory fitted sensor The pumps have been factory set to uncontrolled operat...

Page 11: ...rve of the pump bottom light field flashes When the bottom light field is on must be pressed for 3 seconds before the light field starts flashing To return to uncontrolled or controlled operation pres...

Page 12: ...NSTALLATION 5 1 1 5 1 2 5 1 3 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 3 1 5 3 2 5 3 3 5 3 4 5 3 5 0 GENERAL 5 3 6 5 3 7 5 3 8 5 3 9 5 3 10 5 1 4 5 3 11 Only three phase pumps up to 7 5 kW 1 OPERATION Gr...

Page 13: ...otor temperature Undervoltage Overvoltage Too many restarts after faults Overload Sensor signal outside signal range Setpoint signal outside signal range External fault Duty standby Communication faul...

Page 14: ...t be reset 6 2 6 Display of operating hours Tolerance 2 The value of operating hours is an accumulated value and cannot be reset 6 3 Menu INSTALLATION 6 3 1 Selection of control mode The desired perfo...

Page 15: ...f the following types 0 5 V three phase pumps 11 22 kW only 0 10 V 0 20 mA 4 20 mA Not active If Not active is selected the setpoint set by means of the R100 or on the control panel will apply The set...

Page 16: ...1 By means of the built in low flow detector which automati cally starts functioning if no flow switch is chosen connected to the digital input 1 The pump will check the flow regularly by reducing th...

Page 17: ...other pump to the mains supply Using the R100 make the necessary settings in menu OPERATION and INSTALLATION Set the duty standby function to Active The running pump will search for the other pump an...

Page 18: ...Example At a lower pressure sensor value of 0 bar a setpoint set of 3 bar and an external setpoint of 80 the actual setpoint will be as follows Hactual Hset Hlower x external setpoint Hlower 3 0 x 80...

Page 19: ...time the pump will operate according to the function with the highest priority The priority of the settings is as shown in the following tables Example If via the digital input the pump has been force...

Page 20: ...t to stop Perma nently on Off The pump has stopped because of a fault Restarting will be attempted it may be necessary to restart the pump by resetting the fault indication If the cause is external fa...

Page 21: ...e length 500 m Current signal DC 0 20 mA 4 20 mA Ri 175 Tolerance 0 3 at maximum current signal Screened cable 0 5 1 5 mm 28 16 AWG Maximum cable length 500 m Sensor signals Voltage signal 0 10 VDC Ri...

Page 22: ...415 V 10 50 60 Hz PE Cable Max 10 mm See nameplate Recommended fuse sizes Standard as well as quick blow or slow blow fuses may be used 15 2 Leakage current Earth leakage current 30 mA The leakage cu...

Page 23: ...t time use the double quantity of lubricating grease as the lubricating channel is still empty The recommended grease type is Asonic GHY 72 which is a polycarbamide based lubricating grease 17 Disposa...

Page 24: ...rgy i2t and less let through curent Ip than the max pre fuses listed above can also be used The voltage rating of the fuse and the inverse time circuit breaker must be at least the same voltage rating...

Page 25: ...25 Grundfos bk Page 25 Tuesday April 17 2007 8 54 AM...

Page 26: ...26 Grundfos bk Page 26 Tuesday April 17 2007 8 54 AM...

Page 27: ...ada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apoda...

Page 28: ...w grundfos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence L MLE TL 02 4 07 US Repl L MLE TL 02 8 04 Grundfos bk Page 28 Tuesday April 17 2007 8 54 A...

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