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If plastic discharge pipe and well casing are 
used, a properly sized bare copper wire should 
be connected to a stud on the motor and run to 
the control panel.

Connect the grounding wire to the ground point 
first and then to the terminal in the control box or 
panel.

5.3.5 Wiring checks

Before making the final wiring connections of the 
drop cable to the control box terminal, it is a 
good practice to check the insulation resistance 
to ensure that the cable is good.

Measurements for a new installation must be at 
least 1,000,000 ohm. Do not start the pump if 
the measurement is less than this. If it is higher, 
finish wiring and verify that all electrical
connections are made in accordance with the 
wiring diagram. Check to ensure the control box 
and high voltage surge arrester have been 
grounded.

6. Startup

After the pump has been set into the well and 
the wiring connections have been made, the
following procedures should be performed:

1. Attach a temporary horizontal length of pipe 

with installed gate valve to the riser pipe.

2. If required, make provisions to capture

discharged fluids for disposal.

3. Adjust the gate valve one-third open.

4. Start the pump and let it operate until the 

water runs clear of sand and silt.

5. As the water clears, slowly open the gate 

valve in small increments until the desired 
flow rate of clear water is reached. The pump 
should not be operated beyond its maximum 
flow rating and should not be stopped until 
the groundwater runs clear.

6. If the groundwater is clean and clear when 

the pump is first started, the valve should still 
be opened until the desired flow rate is 
reached.

7. Disconnect the temporary piping

arrangements and complete the final piping 
connections.

8. Under no circumstances should the pump 

be operated for any prolonged period of 
time with the discharge valve closed.
 This 
can result in motor damage due to
overheating. A properly sized relief valve 
should be installed at the well head to
prevent the pump from running against a 
closed valve.

9. Start the pump and test the system. Check 

and record the voltage and current draw on 
each motor lead.

7. Operation

The pump and system should be periodically 
checked for water quantity, pressure, drawdown, 
periods of cycling, and operation of controls.

A properly sized relief valve should be installed 
at the well head to prevent the pump from
running against a closed valve.

If the pump fails to operate, or there is a loss of
performance, refer to section 
8. Troubleshooting.

For additional information, refer to the MP1, 
SPE VFD (Variable Frequency Drive) Installation 
and Operating Instructions manual.

Caution

Do not ground to a gas supply line. 

Caution

Under no circumstances should be 
the pump be operated for any
prolonged periods of time with the
discharge valve closed. This can 
result in motor and pump damage 
due to overheating. 

SPE_ US.book  Page 6  Thursday, May 5, 2011  8:18 PM

Summary of Contents for SPE

Page 1: ...GRUNDFOS INSTRUCTIONS SPE Stainless steel submersible pump for environmental applications Installation and operating instructions SPE_ US book Page 1 Thursday May 5 2011 8 18 PM ...

Page 2: ...os or a service station must be sent freight prepaid documentation supporting the warranty claim and or a Return Material Authorization must be included if so instructed GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PAR...

Page 3: ...harged materials in accordance with the specific job site requirements The stainless steel construction of the SPE Environmental Pump makes it resistant to abrasion however no pump made of any material can forever withstand the destructive wear that occurs when constantly pumping sandy groundwater Determine the maximum depth of the well and the drawdown level at the pump s maximum capacity Pump se...

Page 4: ...e pump and riser section be careful not to place bending stress on the pump by picking it up by the pump end only The drop cable should be secured to the riser pipe at frequent intervals to prevent sagging looping or possible cable damage 5 2 3 If plastic or flexible riser pipe is used Use the correct compound recommended by the pipe manufacturer or specific job specifications Make sure that joint...

Page 5: ...switching surges The correct voltage rated surge arrester should be installed on the supply line side of the control box see fig 3 Fig 3 Single phase hookup with surge arrestor 5 3 4 Control box and surge arrester grounding The ground wire should be a bare copper conductor at least the same size as the drop cable wire size The ground wire should be run as short a distance as possible and be secure...

Page 6: ...water is reached The pump should not be operated beyond its maximum flow rating and should not be stopped until the groundwater runs clear 6 If the groundwater is clean and clear when the pump is first started the valve should still be opened until the desired flow rate is reached 7 Disconnect the temporary piping arrangements and complete the final piping connections 8 Under no circumstances shou...

Page 7: ...art pump 3 Gradually close the discharge valve 4 Read pressure at shut off 5 After taking reading open valve to its previous position 6 To calculate pump performance first convert psi reading to feet For water psi x 2 31 ____ ft 7 Add this to the total vertical distance from the pressure gauge to the water level in the well while the pump is running 8 Refer to the specific pump curve for the shut ...

Page 8: ... Pump is damaged causing a motor overload Winding resistance TM05 0028 0511 Turn off power and disconnect the drop cable leads in the control box Using an ohmmeter set the scale selectors to Rx1 for values under 10 ohms and Rx10 for values over 10 ohms Zero adjust the meter and measure the resistance between leads Record the values Motor resistance values can be found in section 9 3 Electrical dat...

Page 9: ... 02 0 5 A motor which may have been damaged by lightning or with damaged leads Do not pull the pump for this reason 10 000 20 000 0 01 0 02 A motor which definitely has been damaged or with damaged cable The pump should be pulled and repairs made to the cable or the motor replaced The motor will still operate but probably not for long Less than 10 000 0 0 01 A motor which has failed or with comple...

Page 10: ... switches for operation Inspect contacts in control devices Replace worn or defective parts d Motor and or cable are defective How to check Turn off power Disconnect motor leads from control box Measure the lead to lead resistances with the ohmmeter Rx1 Measure lead to ground values with ohmmeter Rx100K Record measured values If open motor winding or ground is found remove pump and recheck values ...

Page 11: ...nspect Clean strainer inspect integral check valve for blockage rinse out pump and re install d Pump is damaged How to check Check the pump s performance against its curve see section 8 1 Checking pump performance on p 7 If pump is damaged repair as necessary Rinse out pump and re install 3 Pump runs but at reduced capacity a Draw down is larger than anticipated How to check Check draw down during...

Page 12: ...10 check wire size and length of run to pump panel If wire size is correct contact power company If not correct and or replace as necessary b Control box wiring and components How to check Check that control box parts match the parts list Check to see that wiring matches wiring diagram Check for loose or broken wires or terminals Correct as required c Defective capacitor How to check Turn off powe...

Page 13: ...ee wire submersible pump motors kW Externally regulated Internally regulated 0 33 1 5 1 2 0 5 2 0 1 5 0 75 3 0 2 0 1 4 0 2 5 1 5 5 0 3 0 Grundfos submersible pump motors 60 Hz 4 inch single phase 2 wire motors control box not required Hp Ph Volt V S F Amperage Full load Line to line resistance ohms KVA code Max thrust lbs Full load Lock rotor S F amps Eff Power factor Blk Yel Red Yel Delta 0 5 1 2...

Page 14: ... should be approximately equal to the calculated values 10 Disposal Distance from control box to pump motor ft 12 AWG wire resistance ohms 14 AWG wire resistance ohms 10 0 03 0 05 20 0 06 0 10 30 0 10 0 15 40 0 13 0 21 50 0 16 0 26 60 0 19 0 31 70 0 23 0 36 80 0 26 0 41 90 0 29 0 46 100 0 32 0 51 110 0 36 0 57 120 0 39 0 62 130 0 42 0 67 140 0 45 0 72 150 0 49 0 77 160 0 52 0 82 170 0 55 0 87 180 ...

Page 15: ... 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 México Bombas GRUNDFOS de México S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apodaca N L C P 66600 Phone 52 81 8144 4000 Telefax 52 81 8144 4010 SPE_ US book Page 17 Thursday May 5 2011 8 18 PM ...

Page 16: ...e Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide L SPE TL 01 05 11 US Repl L RF IO 001 02 00 2002 2011 Grundfos Pumps Corp Subject to alterations SPE_ US book Page 16 Thursday May 5 2011 8 18 PM ...

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