English (GB)
16
11.3.2 Replacing the electronic unit
1. See section
11.3.1 Opening the electronic unit
2. Remove the wires of the dry-running sensor, Pt1000 sensor
and capacitor (single-phase pumps) as well as the earth lead.
3. Cut the motor leads between the electronic unit and the stator
housing in the middle.
4. Remove the level sensor (see section
) and the cable plug (see section
) from the old electronic unit and fit them in the
new one.
5. Remove approximately 60 mm of the insulating sheath of the
cable from the new electronic unit so that approximately 75
mm of the three leads are stripped.
6. Cut away 5, 30 and 55 mm of the three leads from the
electronic unit and from the stator housing so that the joints
are displaced from each other. See fig.
. For instance, if 5
mm of the red lead from the electronic unit are cut away, 55
mm of the red lead from the stator housing must be cut away.
Fig. 19
Leads with connectors
7. Strip the three leads from the electronic unit and from the
stator housing using a cable stripper.
8. Pull a new 16 mm insulation sheath over the original
insulating sheath of the motor leads. See fig.
.
Fig. 20
Insulating sheath on the three leads
9. Pinch connectors on the three leads with a crimping tool.
10. Grab the leads on each side of the connector and pull a little
to check the joints.
11. Carefully pull the new insulating sheath over the joints and fix
it with a cable clip.
12. Connect the wires from the dry-running sensor, Pt1000 sensor
and capacitor (single-phase pumps) as well as the earth lead.
13. Fit the electronic unit. See section
.
11.3.3 Closing the electronic unit
11.3.3 Closing the electronic unit
1. Lubricate the O-ring (90b) and the contact surfaces of the
stator housing and the electronic unit.
2. Fit the O-ring in the stator housing.
3. Place the wires in the hollow space and fit the electronic unit
on the stator housing.
4. Fit the four screws (188a). See section
.
11.4 Replacing the run capacitor, single-phase pumps
11.4.1 Dismantling the run capacitor
1. Open the electronic unit. See section
.
2. Disconnect the capacitor wire from the electronic unit.
3. Remove the Pt1000 plug from the PC board.
4. Remove the earth lead from bracket (161c).
5. Remove the capacitor bracket with capacitor from the stator
housing.
11.4.2 Assembling the run capacitor
1. Fix the capacitor wire on the PC board.
2. Fit the earth lead on the new bracket.
3. Fit the new Pt1000 sensor.
4. Fit the electronic unit. See section
.
11.5 Replacing the sensors
11.5.1 Replacing the dry-running sensor
Observe the bar code on the sensor wire, for example 96892923-
01-039-01192. In case the bar code contains the figure 01,
replace the sensor with a new one, version 02.
Dismantling the dry-running sensor
1. Open the electronic unit. See section
.
2. Remove the sensor wire from the PC board.
3. Remove the set screw (285b).
4. Press the sensor out of the stator housing with a screwdriver
(
). Do not reuse the sensor.
5. Clean the sensor hole.
Assembling the dry-running sensor
1. Lubricate and fit the O-rings (285a).
2. Lubricate the sensor hole.
3. Press the sensor home in the stator housing.
4. Connect the sensor wire to the PC board.
5. Fit a new set screw. See section
.
6. Fit the electronic unit. See section
.
TM
0
4
6
979
1
810
Do not use side-cutting pliers due to the risk of
pulling the leads out of the stator housing.
T
M
04
69
80
18
10
The leads must be connected in such a way that the
colours from the electronic unit and the stator
housing match.
Make sure that the wires are not pinched between
the stator housing and electronic unit.
Summary of Contents for seg autoadapt
Page 1: ...SEG AUTOAdapt 0 9 4 0 kW DIN 50 Hz Service instructions GRUNDFOS INSTRUCTIONS ...
Page 20: ...English GB 20 13 2 Exploded view 0 9 to 1 5 kW TM06 5750 0316 ...
Page 21: ...English GB 21 13 3 Sectional drawing 2 6 to 4 0 kW TM06 6111 0716 6a ...
Page 22: ...English GB 22 13 4 Exploded view 2 6 to 4 0 kW Fig 21 SEG AUTOADAPT 2 6 4 kW TM06 5770 0316 ...