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2.6 Alarms and warnings

An alarm or a warning is indicated by a red indicator light on the control panel and inside the terminal box. The alarm 
and warning indication can be read with the R100.

2.7 Alarm overview

In section 

3.6.1 Alarm and warning list

, you will find an overview of the MGE-F alarms and warnings.

3. Fault finding

3.1 Safety instructions

3.2 Fault finding procedure

Fault finding is based on these sections in this order:

3.3 Operating conditions

3.4 Fault observations

3.5 Fault finding using the indicator lights on the control panel

3.6 Fault finding using alarm and warning codes

7. Tightening torques and lubrication

.

The necessary tools for the fault finding can be seen in section 

8. Service tools

.

Actual alarm and warning

Alarms and warnings are shown at the bottom of the 

OPERATION

 menu.

The first line shows the fault code. See section 

3.6.1 Alarm and warning list

.

The second line shows the fault text.
Reset the alarm or warning by pressing [OK].
If there are no alarms or warnings, the display will show "No alarm indication" or 
"No warning indication".

Alarm and warning logs

In case of alarm or warning, the latest five alarms and warnings appear from the alarm and 
warning logs. 
"Alarm log 1" and "Warning log 1" show the latest alarm and warning, respectively.
"Alarm log 2" and "Warning log 2" show the latest alarm and warning but one, respectively, 
etc.
The display shows the logged alarm or warning with fault code and fault text.
The top right corner shows how long ago the alarm or warning occurred.
If the log in question is empty, the display will show "No alarm indication" or 
"No warning indication".

Warning

All service work must be carried out by specially trained staff.

Warning

Due to the capacitors of the MGE-F, touching live electrical parts may be fatal, even after the 
mains supply has been switched off.

Disconnect the mains supply, and as a minimum wait the amount of time stated on the warning 
label under the terminal box cover before touching any live parts.

Note that the relay may be connected to an external power supply and still be live after the 
mains supply to the motor has been disconnected. 

Warning

The MGE-F may be hot!

Fault code

Fault text

Summary of Contents for MGE-F

Page 1: ...GRUNDFOS INSTRUCTIONS MGE model F Service instructions...

Page 2: ...he MGE F is fitted to Nameplate data of the MGE F Status for indicator lights on the control panel Any alarm or warning and the corresponding fault code read with the Grundfos R100 remote control Thes...

Page 3: ...t finding procedure 10 3 3 Operating conditions 11 3 4 Fault observations 11 3 5 Fault finding using the indicator lights on the control panel 12 3 6 Fault finding using alarm and warning codes 17 4 M...

Page 4: ...ncy according to CEMEP 9 Motor protection according to IEC 34 11 20 C Tick mark 10 Insulation class according to IEC 62114 21 Country of manufacture 11 Frequency 22 Bar code TM04 3051 3508 Fig 3 Namep...

Page 5: ...tor it must be reconfigured Contact Grundfos Service Example MG E 160 M D 2 42 FF 300 F 1 Motor Grundfos Electronically controlled Frame size according to IEC centre line height of shaft of foot motor...

Page 6: ...IN 5V 10mA CONNECTION FOR PC TOOL NC2 C2 NO2 SIGNAL RELAY MAX 250 V 2A AC1 MIN 5V 10mA STATUS LED OPTIONAL 7 SENSOR INPUT 8 24V 9 GND 1 DIGITAL INPUT 0 10V 0 4 20mA A RS485 A Y RS485 GND B RS485 B 0 1...

Page 7: ...SIGNAL RELAY MAX 250 V 2A AC1 MIN 5V 10mA CONNECTION FOR PC TOOL NC2 C2 NO2 SIGNAL RELAY MAX 250V 2A AC 1 MIN 5V 10mA TPED 0 10V 2 RUN STOP 3 GND 4 SETPOINT 5 10V 6 GND 10k 0 4 20mA SUPPLY SEE NAMEPLA...

Page 8: ...h the motor via infrared light During communication the R100 must be pointed at the control panel When the R100 communicates with the motor the red indicator light will flash rapidly Keep pointing the...

Page 9: ...will adapt to the application set and possible functional modules The menu structure below applies to a CRE pump To see the correct menu structure see installation and operating instructions for the p...

Page 10: ...alarms or warnings the display will show No alarm indication or No warning indication Alarm and warning logs In case of alarm or warning the latest five alarms and warnings appear from the alarm and w...

Page 11: ...on and by removing the drain plug in the motor See installation and operating instructions for MGE 160 and MGE 180 Electromagnetic disturbances Check that the wiring complies with the EMC Directive Se...

Page 12: ...ceed to point b b Has the communication cable been disconnected YES NO Check the communication cable Contact Grundfos Service 2 The pump is running at maximum speed The sensor signal is outside the se...

Page 13: ...ing using the R100 Proceed to point c c Is the voltage to the setpoint connection 10 VDC TM02 1607 1601 NO YES Replace the terminal box Proceed to point d d Is the setpoint signal below 10 V type 0 10...

Page 14: ...ected to DI3 terminals 9 10 or DI4 terminals 9 11 NO YES Flow switch closed Pump is not supposed to run Flow switch open Pump must be running If the flow switch is defective replace it Does the pump s...

Page 15: ...8 NO YES Connect the sensor signal correctly If the pump does not run correctly replace the I O module or the terminal box If the sensor is defective replace it Off Off The pump is not running 1 The p...

Page 16: ...ossibility 5 Other faults wrong terminal box wrong configuration fatal fault Replace the terminal box Reconfigure the terminal box Replace the terminal box Flashing 1 Hz Off Normal operational stop Th...

Page 17: ...ation W The motor has reached the number of operating hours for the bearing service life that is stated in the configuration Replace the bearings See section 4 2 Replacement of motor bearings 31 Repla...

Page 18: ...ervice Fault in stator windings Contact Grundfos Service Terminal box defective Contact Grundfos Service 77 Duty standby Communication fault Twin pump communication fault W Communication between the t...

Page 19: ...emperature of the electronics is above 100 C The measured temperature can be read via PC Tool E products Cause Temperature sensor defective Contact Grundfos Service Continued overload Reduce the load...

Page 20: ...nsor 1 or 2 external setpoint the feedback signal The limit set has been exceeded either upwards or downwards Procedure 1 Using PC Tool E products check which function is being monitored 2 Check in th...

Page 21: ...on 2 6 Alarms and warnings 4 1 2 Lubrication procedure 1 Connect the grease gun to the lubricating nipples and apply the prescribed quantity of grease 2 Confirm the lubrication in the INSTALLATION men...

Page 22: ...Remove the bearing end shield in the non drive end and the spring pos 158 7 Remove the screws pos 185 holding the bearing end shield in the drive end pos 156b 8 Carefully pull the bearing end shield...

Page 23: ...g end shield in the drive end and the shaft rotor to their position inside the stator housing Take care not to damage the stator windings 7 Fasten the bearing end shield in the drive end with the scre...

Page 24: ...See fig 24 Unscrew the nuts from the motor terminals 4 Connect the conductors as shown on the label on the cover over the motor terminals See fig 25 Use the screws from the supply terminals and the n...

Page 25: ...he joints of motor conductors and supply conductor Push the insulating hose down over the motor conductors again 3 Fit the motor conductors on the correct motor terminal Blue black to U1 W2 white grey...

Page 26: ...26 32 6 Drawings and diagrams The position numbers in fig 29 refer to the list on page 27 TM04 5781 3909 Fig 29 Exploded view MGE F...

Page 27: ...b V ring drive end 165 Knock out cable entry 170a Nameplate 171 Key 172 Shaft with rotor 178 Screw terminal box 178a Lock washer D10 5 D16 x 1 A2 178b Nut M10 DIN 934 A2 waxed 182 Screw bearing cover...

Page 28: ...28 32 The position numbers in fig 30 refer to the list on page 29 TM04 2593 2708 Fig 30 Exploded view terminal box...

Page 29: ...her earth screw 273 Control board 274 Rectifier board 275 Inverter board 275a Screw for inverter board and rectifier board 276 Busbar 276a Nut for busbar 277 Insulation cover 277a Screw for insulation...

Page 30: ...tor 4 279b Terminal for varistor 1 5 276a Nuts for busbar 2 2 281a Screws for coil 4 275a Screws for rectifier board and inverter board 4 Screws for inverter and IGBT step 1 step 2 4 4 264 Screws for...

Page 31: ...rewdriver D Torx screwdrivers set T20 T25 96884908 E Hexagon socket screwdriver 8 mm Pos Designation Supplementary information Product number F Torque screwdriver 1 6 Nm SV0438 G Torque wrench H Hexag...

Page 32: ...15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea...

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