Grundfos DN 10 Installation And Operating Instructions Manual Download Page 5

English (GB)

5

• The floor of a chlorine room must be even, the exit not below 

ground level and not higher than a possible loading ramp.

Fig. 3

Requirements of chlorine rooms

• Chlorine rooms must have a direct exit to the open air.
• Doors must be lockable, open outwards, and it must be 

possible to open the doors without a key from inside the room.

• Chlorine rooms must not be dedicated for the permanent stay 

of people.

• Eating, drinking, or storing food in chlorine rooms is prohibited

1.9.2 Labelling of chlorine rooms

In Germany, the following warning signs must be installed outside 
the entrance of a chlorine room:

Fig. 4

Warning sign and supplementary sign "Chlorination 
plant: Access only for instructed persons"

Inside a chlorine room, the mandatory sign "Use the gas mask" 
and the "Instruction sheet for first aid in case of chlorine gas 
intoxications" must be installed.

Fig. 5

Mandatory sign

2. Product description

2.1 Correct usage

Header lines connect several chlorine gas cylinders or chlorine 
gas drums with the components of a gas dosing system.
Header lines must be used exclusively for the applications 
described in this manual and with the gas they are approved for.  
The usage is limited to industry, water treatment and waste water 
treatment.

2.2 Inappropriate usage

Operational safety is only guaranteed, if the product is used 
correctly. All operating methods conflicting with correct usage are 
not permitted, and lead to the expiry of all liability claims.

2.3 Identification

The header line can be identified by the connection type of the 
T-piece (cemented or welded), and the material of the flexible line 
(copper or stainless steel).

2.3.1 Nameplate

The indications on the nameplate are:
• product number
• serial number

2.4 Warranty

A guarantee claim in accordance with our general terms of sale 
and delivery is only valid if the following requirements are fulfilled:
• The product is used in accordance with the information within 

this manual.

• The installation, startup, operation and maintenance is carried 

out by authorised and qualified staff.

T

M

04

 8

9

41

 18

13

TM

04

 8

939

 18

13

T

M

06

 1

1

98

 4

11

4

Warning
Unauthorised structural modifications to the 
product may result in serious damage to 
equipment and personal injury.

Identification of the header line

T-piece

cemented

header line for cylinders

welded

header line for drums

Flexible 
line

copper

header line for chlorine gas

stainless 
steel

header line for ammonia or sulphur 
dioxide gas

Summary of Contents for DN 10

Page 1: ...Header lines DN 10 DN 15 Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...uct description 5 2 1 Correct usage 5 2 2 Inappropriate usage 5 2 3 Identification 5 2 3 1 Nameplate 5 2 4 Warranty 5 3 Technical data 6 3 1 Header line for chlorine gas cylinders 6 3 1 1 Connections...

Page 3: ...5 Maintenance and service personnel The product may only be maintained and serviced by personnel authorised by Grundfos 1 6 Protective equipment 1 6 1 Personal protective equipment The operating autho...

Page 4: ...dent prevention Chlorination of water chlorine rooms have to meet the following requirements They should not have connections to other rooms and must be separated gas tight and fire resistant They mus...

Page 5: ...this manual and with the gas they are approved for The usage is limited to industry water treatment and waste water treatment 2 2 Inappropriate usage Operational safety is only guaranteed if the produ...

Page 6: ...n The values stated in the technical data must be adhered to Line pressure max 16 bar Ambient temperature 0 C to 40 C Capacity of gaseous chlorine max 200 kg h Capacity of liquid chlorine max 600 kg h...

Page 7: ...Fig 6 Dimensions of header line for 3 cylinders 3 4 2 Header line for 5 drums Fig 7 Dimensions of header line for 5 drums TM04 8637 4112 350 350 bar 16 0 TM04 8608 4112 l 160 DN 25 G 1 500 1000 500 1...

Page 8: ...gas dosing system increases by the number of connected containers The maximum extraction quantity must not exceed 1 of the container filling quantity Otherwise the gas will liquefy during extraction...

Page 9: ...to the cylinder valves 6 Screw the flexible lines 3 to the connection valves 4 Fig 11 Gas dosing system with header line 5 1 2 Tightening the connection valve Before start up of the header line the c...

Page 10: ...swing the open bottle until the ammonia vapour comes out Slowly move the open ammonia bottle along the gas leading parts 5 If white mist forms the header line is leaky 6 Immediately close the containe...

Page 11: ...he entire gas dosing system has to be checked See the Installation and Operating Instructions of the gas dosing system 5 3 Start up Start up of the header line has to be done together with the gas dos...

Page 12: ...equipment Loctite 273 screw tap G 1 4 brush 1 Warm up the joint 2 Remove the old connection screwing 1 3 Remove all grease from the joint 4 Remove adhesive residues from the internal thread with screw...

Page 13: ...ding parts 8 Connect the flexible line and the gas container Assembly drawing Fig 17 Connection valve Set Valve size Product No 5 gaskets for connection valves 1 1 4 95702615 G 1 2 copper line 9571725...

Page 14: ...between copper line and steel line 9 1 Leakage at the connection valve Fig 19 Connection valve 1 Unscrew lock nut 1 2 Tighten the gland 3 with a torque of 15 Nm 3 Retighten lock nut 4 If the leakage s...

Page 15: ...shut off valves upstream and downstream of the injector 7 Close the shut off valve of the injection unit 8 Remove and dismantle the header line 9 Use warm water to clean the parts that have been in co...

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Page 19: ...Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 60...

Page 20: ...5371 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding...

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