Grundfos DN 10 Installation And Operating Instructions Manual Download Page 14

English (GB)

14

7.4 Maintenance of the shut-off valve

Every two years, but at least when leakages occur, the gaskets 
and packings of the shut-off valve must be replaced.

Required equipment:

 Hot water (approx. 40 °C) and a soft 

brush.
1. Open the shut-off valve completely.
2. Depressurise the system.
3. Unscrew the nuts at the upper part of body (1).
4. Remove the upper part of body with piston (5).
5. Take the packings (3a) and lantern (3) out of the valve body.
6. Clean the valve body and all other parts. Replace damaged or 

worn parts.

 

7. Dry all parts well.
8. Insert lantern and new packings.
9. Place upper part of body with piston.
10. Screw on the nuts slightly by hand.
11. Close the shut-off valve.
12. Tighten the nuts with an open-end wrench.

Fig. 18

Shut-off valve

8. Spare parts

Flexible copper lines for Cl

2

Flexible stainless-steel lines for NH

3

 und SO

2

Connection valves

 

Shut-off valves

9. Fault finding

Possible faults at the header line:
• Leakages at the connecting parts between copper line and 

connection valve of the gas container.

• Leakages at the connecting part between copper line and 

steel line.

9.1 Leakage at the connection valve

Fig. 19

Connection valve

1. Unscrew lock nut (1).
2. Tighten the gland (3) with a torque of 15 Nm.
3. Retighten lock nut.
4. If the leakage still exists, install a new connection valve.

9.2 Leakage at the shut-off valve

See 

7.4 Maintenance of the shut-off valve

.

Set

Shut-off 

valve

Product No

2 external flat gaskets, 4 internal 
packings

DN 15

96688716

DN 25

96688717

Caution

Danger of corrosion when assembling moist 
parts!

T

M

04

 86

07

 41

12

Pos. Description

1

Upper part of body

2

Flat  gasket

3

Lantern

3a

Packing

4

Pressure disc

5

Piston

DN

[mm]

F

[mm]

L

[mm]

H

[mm]

A

[mm]

Weight

[kg]

Product 

number

15

95

130

105

100

2.5

96706445

25

115

150

120

120

4.15

96706446

A

 F

H

L

DN

2

1

3a 4

2

5

3

Material

Length [m]

Product No

Copper

1

96688686

2

96690366

Material

Length [m]

Product No

Stainless steel

1

96688690

2

96688691

Set

Valve size

Product No

5 gaskets for 
connection 
valves

1 1/4"

95702615

G 1/2 (copper line)

95717254

1", G 3/4

96681161

1.03" - 14, yoke, closed

95707704

Yoke, open

98026856

G 5/8, W 21.80x1/14

95707417

Set

Shut-off 

valve

Product No

2 external flat gaskets, 4 internal 
packings

DN 15

96688716

DN 25

96688717

TM0

4

 861

0 41

12

Pos. Description

1

Lock nut

2

Spindle

3

Gland

4

Valve body

43.5

4

3

2

1

Summary of Contents for DN 10

Page 1: ...Header lines DN 10 DN 15 Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...uct description 5 2 1 Correct usage 5 2 2 Inappropriate usage 5 2 3 Identification 5 2 3 1 Nameplate 5 2 4 Warranty 5 3 Technical data 6 3 1 Header line for chlorine gas cylinders 6 3 1 1 Connections...

Page 3: ...5 Maintenance and service personnel The product may only be maintained and serviced by personnel authorised by Grundfos 1 6 Protective equipment 1 6 1 Personal protective equipment The operating autho...

Page 4: ...dent prevention Chlorination of water chlorine rooms have to meet the following requirements They should not have connections to other rooms and must be separated gas tight and fire resistant They mus...

Page 5: ...this manual and with the gas they are approved for The usage is limited to industry water treatment and waste water treatment 2 2 Inappropriate usage Operational safety is only guaranteed if the produ...

Page 6: ...n The values stated in the technical data must be adhered to Line pressure max 16 bar Ambient temperature 0 C to 40 C Capacity of gaseous chlorine max 200 kg h Capacity of liquid chlorine max 600 kg h...

Page 7: ...Fig 6 Dimensions of header line for 3 cylinders 3 4 2 Header line for 5 drums Fig 7 Dimensions of header line for 5 drums TM04 8637 4112 350 350 bar 16 0 TM04 8608 4112 l 160 DN 25 G 1 500 1000 500 1...

Page 8: ...gas dosing system increases by the number of connected containers The maximum extraction quantity must not exceed 1 of the container filling quantity Otherwise the gas will liquefy during extraction...

Page 9: ...to the cylinder valves 6 Screw the flexible lines 3 to the connection valves 4 Fig 11 Gas dosing system with header line 5 1 2 Tightening the connection valve Before start up of the header line the c...

Page 10: ...swing the open bottle until the ammonia vapour comes out Slowly move the open ammonia bottle along the gas leading parts 5 If white mist forms the header line is leaky 6 Immediately close the containe...

Page 11: ...he entire gas dosing system has to be checked See the Installation and Operating Instructions of the gas dosing system 5 3 Start up Start up of the header line has to be done together with the gas dos...

Page 12: ...equipment Loctite 273 screw tap G 1 4 brush 1 Warm up the joint 2 Remove the old connection screwing 1 3 Remove all grease from the joint 4 Remove adhesive residues from the internal thread with screw...

Page 13: ...ding parts 8 Connect the flexible line and the gas container Assembly drawing Fig 17 Connection valve Set Valve size Product No 5 gaskets for connection valves 1 1 4 95702615 G 1 2 copper line 9571725...

Page 14: ...between copper line and steel line 9 1 Leakage at the connection valve Fig 19 Connection valve 1 Unscrew lock nut 1 2 Tighten the gland 3 with a torque of 15 Nm 3 Retighten lock nut 4 If the leakage s...

Page 15: ...shut off valves upstream and downstream of the injector 7 Close the shut off valve of the injection unit 8 Remove and dismantle the header line 9 Use warm water to clean the parts that have been in co...

Page 16: ...16...

Page 17: ...17...

Page 18: ...18...

Page 19: ...Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 60...

Page 20: ...5371 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding...

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