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English (US)

5. Product introduction

5.1 Features and benefits

Compatible with 2-, 3-, and 4-wire low 
voltage controllers or thermostats.

Wiring ease with 120 VAC, ground and low 
voltage screw terminal inputs.

Low voltage end-switch output terminals for 
the zone valves.

Zone priority with selectable time-out feature

Pump exercise feature, selectable 72-hours 
or 14-days.

– The pumps will be turned on for 30 

seconds every 72 hours or 14 days in 
order to prevent pumps from seizing up. 
This feature will only work if there is a 
jumper wire connecting the ZR ZC 
terminals on the pump controller.

Post purge feature for pump controllers (3, 4, 
and 6 zones).

– After the priority zone calls for heat, the 

priority pump will be allowed to run for an 
additional 2 minutes after the thermostat 
contacts open. This allows some of the 
residual heat in the boiler to be transferred 
to the water.

Boiler demand terminals.

– The two terminals, labeled MAIN XX, are 

wired to the boiler. When the contacts 
close, the boiler starts and will come up to 
a preset temperature for hydronic heating.

DHW terminal.

– The two terminals, labeled PRIORITY XX, 

are wired to the boiler. When the contacts 
close, the boiler starts and will come up to 
a preset temperature for domestic hot 
water heating.

ZR and ZC terminals.

– Available on the pump controllers only. 

These terminals are connected by a 
jumper wire at the factory. The ZR terminal 
is always powered with 120 VAC. When 
you remove the jumper wire, all 120 V 
power is removed from the pumps. 

Front facing LED indicator lights on the 
cover.

Side-mounted terminal connections for ease 
of wiring and installation.

5.2 Identification

5.2.1 Part numbers

5.2.2 Production code

The production code represents the date of 
manufacture. You find the production code on 
the circuit board and the carton label.

Example:

PC 1542 = year 2015, week 42.

Fig. 5

Locating production code

Model

Description

Part number

UPZCP-3 

Three-pump zone 
control

98863563

UPZCP-4 

Four-pump zone 
control

98863565

UPZCP-6 

Six-pump zone 
control

98863566

Production code 
YYWW

PC1542

1542

Circuit board

Carton label

Summary of Contents for 98863563

Page 1: ...GRUNDFOS INSTRUCTIONS UPZCP 3 4 6 Multi zone pump control Installation and operating instructions ...

Page 2: ...rdance with Grundfos printed installation and operating instructions To obtain service under this warranty the defective product must be returned to the distributor or dealer of Grundfos products from which it was purchased together with proof of purchase and installation date failure date and supporting installation data Unless otherwise provided the distributor or dealer will contact Grundfos or...

Page 3: ...es you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction 1 3 Symbols used in this document 2 Receiving the product 2 1 Inspecting the product Examine the components carefully to make sure no damage has occurred to the product during shipment 3 Installing the product 3 1 Mechanical installation 3 1 1 Installing the base Attach the base firmly to t...

Page 4: ... Use approved UL conduit fittings You find additional wiring schematics specs and troubleshooting help online at www grundfos us controls Caution CAUTION Class 2 wiring must be segregated from the wiring of Class 1 circuits When Class 2 wiring is routed with Class 1 wiring the Class 2 wiring insulation must be rated for the minimum voltage of the Class 1 wiring Segregation is not required if all c...

Page 5: ...at from the boiler Pump Exercise ON The pumps will operate for 30 seconds every 72 hours or every 14 days Primary pump ON During the PRIORITY demand select whether the PRIMARY PUMP is ON or OFF TM06 5605 5015 L N L N ZC ZR L N C B A X X X X R W C R W C R W C R W C R W C R W C L N L N L N L N L N L N L N L N OFF OFF Master SW1 Post Purge ON Priority 30 min Slave Priority ON Pump Exercise ON 60 minu...

Page 6: ...e MASTER board to activate any boiler or secondary pumps and close the contacts XX MAIN You can connect the pump and valve boards When the SLAVE board calls for heat the secondary pump will be powered If a boiler pump and secondary pump are to be used connect them to the same terminals You can use the low voltage wire to connect ABC terminals Connect the 120 VAC power supply to each board TM06 560...

Page 7: ...D is lit when there is a call for heat Caution CAUTION Disconnect the power supply before changing any DIP switch settings TM06 5585 0516 Master Slave Allows expansion to additional Grundfos UPZC units Priority ON Zone 1 operates as priority and the other zones are switched off for a selectable 30 or 60 minute timeout Post purge ON The boiler pump will continue to run for two minutes after priorit...

Page 8: ...ed to the boiler When the contacts close the boiler starts and will come up to a preset temperature for hydronic heating DHW terminal The two terminals labeled PRIORITY XX are wired to the boiler When the contacts close the boiler starts and will come up to a preset temperature for domestic hot water heating ZR and ZC terminals Available on the pump controllers only These terminals are connected b...

Page 9: ...96473 Three zone pump Four zone pump Six zone pump Model number UPZCP 3 UPZCP 4 UPZCP 6 Part number 98863563 98863565 98863566 Input power 60 Hz 120 VAC Transformer voltage 24 VAC 40 VA Class 2 Thermostat output A 0 375 0 5 0 75 Maximum single phase motor rating per zone A 5 Maximum combined load rating output 120 VAC A 20 Temperature range storage F C 50 100 10 38 Temperature range maximum operat...

Page 10: ...10 ...

Page 11: ...3 227 3500 www grundfos us Grundfos Canada 2941 Brighton Road Oakville Ontario L6H 6C9 Canada Phone 1 905 829 9533 Fax 1 905 829 9512 www grundfos ca Grundfos México Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto C P 66600 Apodaca N L Mexico Phone 011 52 81 8144 4000 Fax 011 52 81 8144 4010 www grundfos mx ...

Page 12: ...73387 www grundfos com The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding A S ...

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