Grundfos 15 BMQE 05A-110 Product Manual & Instructions Download Page 19

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Quick Guide

EZ Boost

TM

 

System

5.  Technical data

Supply voltage: 

1 x 200-240 V –10%/+6%, 60 Hz

 

1 x 110-115 V –10%/+6%, 60 Hz

Fluid temperature: 

Max. 95°F (35°C)

Starting current: 

The motor starting current is

 

equal to the highest value stated

 

on the EZ Boost BMQE nameplate.

Power factor: 

PF = 1.0

Motor cable: 

• 2-wire w/ground, 12 AWG Teflon

 

• B: Black (Line, Neutral).

 

• G: Green (Ground).

EZ Boost BMQE inlet/
discharge size:  

1.25” NPT inlet / 1” NPT discharge.

EZ Boost BMQE
maximum net weights:  31 lbs. (14.1 kg)

5.1.  Storage

EZ Boost BMQE
storage temperature:  +32°F to +140°F (0°C to +60°C). 
EZ Boost controller
storage temperature:  -22°F to +140°F (-30°C to +60°C).

5.2.  Frost protection

If the BMQE has to be stored after use, it must be stored in 
a frost-free location or it must be ensured that the motor 
liquid is frost-proof. The BMQE is shipped from the factory 
with  motor  fluid  that  protects  the  motor  down  to  -4°F
(-20°C). The motor must not be stored without being filled 
with motor liquid. 

6. Installation
6.1.1 Electrical connection

The electrical connection should be carried out 
by an authorized electrician in accordance with 
local regulations. 

Before starting work on the EZ Boost controller 
or BMQE, make sure that the electricity supply 
has  been  switched  off  and  that  it  cannot  be 
accidentally  switched  on.  The  BMQE  must  be 
grounded.  The  EZ  Boost  controller  must  be 
connected  in  accordance  with  the  local  rules 
and regulations.

IMPORTANT:

 

The  on/off  button  on  the  EZ  Boost 

controller  must  not  be  used  as  a  safety  switch  when 
installing and servicing the pump.

Rain-tight  or  wet  location  hubs  that  comply  with  the 
requirements in the standard for Fittings for Conduit and 
Outlet Boxes, UL514B, are to be used. Suitable devices for 
EZ Boost controller are rated with enclosure type 3, 3R, 3S, 
4, 4X, 6 or 6P.

The  supply  voltage  and  frequency  are  marked  on  the 
nameplate.  Make  sure  that  the  EZ  Boost  controller  and 
BMQE pump are suitable for the electricity supply on which 
they will be used.

The current consumption can only be measured by means 
of  a  true  RMS  instrument.  If  other  instruments  are  used, 
the value measured will differ from the actual value.

All  EZ  Boost  BMQE  pumps  can  be  connected  to  EZ  Boost 
controllers.  Each  BMQE  pump  must  be  connected  to  its 
own EZ Boost controller.

CAUTION!

The  EZ  Boost  BMQE  must  never  be  connected 
to a capacitor or to another type of control box 
than EZ Boost controller.

The EZ Boost BMQE must never be connected to 
an external frequency converter.

Motor  protection:

  The  EZ  Boost  BMQE  incorporates 

thermal  overload  protection  and  requires  no  additional 
motor protection. 

Connection of motor: 

The EZ Boost BMQE incorporates 

a starter device and can therefore be connected directly to 
the main power supply. 

WARNING! 

Reduced  risk  of  electric  shock  during  operation 
of  this  EZ  Boost  system  requires  the  provision 
of  acceptable  grounding.  If  the  means  of 
connection  to  the  supply  connected  box  is 
other  than  grounded  metal  conduit,  ground 
the  pump  back  to  the  service  by  connecting  a 
copper conductor, at least the size of the circuit 
supplying the pump.

LEZTL01.indd

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Summary of Contents for 15 BMQE 05A-110

Page 1: ...BMQE Booster Pump Tank and Controller Product Guide and Installation and operating instructions Please leave these instructions with the pump for future reference Quick Selection Guide Page 16 Quick I...

Page 2: ...nd PE ground 20 Contents EZ BoostTM System 6 3 2 Motor leads PUMP terminals 3 4 and PE ground 20 6 3 3 Notes 21 6 4 Positioning the pressure sensor 21 6 4 1 Connection of the pressure sensor 21 6 5 Di...

Page 3: ...ributing to a better quality of life and healthier environment One of the 3 largest pump companies in the world World headquarters in Denmark North American headquarters in Kansas City Manufacturing i...

Page 4: ...c unit with a frequency converter for variable frequency and soft starting Product Guide EZ BoostTM System The MSE 3 motors features high efficiency within a wide load range The high and flat efficien...

Page 5: ...o 33 7 5 0 to 39 8 8 Maximum pump pressure ft m PSI 300 91 4 130 290 88 4 125 208 63 4 90 Pipe connection 1 25 NPT inlet 1 NPT discharge Product Guide EZ BoostTM System 5 0 5 10 15 20 25 30 35 Q US GP...

Page 6: ...l 304 30 Cone Polyamide PVDF 32 Guide vanes Polyamide PVDF 39 Spring Stainless steel 316 LN 55 Pump sleeve Stainless steel 316 64 Priming screw Polyamide PVDF 70 Valve guide Polyamide PVDF 86 Lip seal...

Page 7: ...t H 0 20 40 60 80 100 120 140 P psi 0 20 40 60 80 100 H m 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 Q m h 15 BMQE 60 Hz 07B 180 5 stage 05A 110 3 stage 0 2 4 6 8 10 12 14 16 18 Q US GPM 0 0 0 1 0 2 0 3...

Page 8: ...0 200 250 300 ft H 0 20 40 60 80 100 120 140 P psi 0 20 40 60 80 100 H m 0 1 2 3 4 5 6 7 Q m h 05A 80 2 stage 05B 120 3stage 10C 190 5 stage 0 5 10 15 20 25 30 Q US GPM 0 0 0 2 0 4 0 6 hp P2 0 20 40 6...

Page 9: ...120 140 160 180 200 220 ft H 0 10 20 30 40 50 60 70 80 90 P psi 0 1 2 3 4 5 6 7 8 9 Q m h 0 10 20 30 40 50 60 70 H m 05B 90 2 stage 10C 130 3 stage 0 5 10 15 20 25 30 35 Q US GPM 0 0 0 2 0 4 0 6 hp P2...

Page 10: ...00 240 4 6 5 0 26 11 8 15 BMQE 07B 180 91128526 1 408 1 05 200 240 7 1 8 0 29 13 2 22 BMQE 05A 80 91128528 0 845 0 63 200 240 3 9 5 0 26 11 8 22 BMQE 05B 120 91128529 1 408 1 05 200 240 5 6 8 0 29 13...

Page 11: ...er It is recommended by Grundfos that the pump be installed with sound and vibration dampening equipment such as flexible piping adapters and anti vibration mounting The pump should not be mounted in...

Page 12: ...g indications see drawing below 1 Flow indicator 2 System pressure setting 3 System ON OFF 4 Button lock indicator 5 Dry running indicator 6 Service needed in case of No contact to pump Over voltage U...

Page 13: ...21987 Sensor Description Rating Material number Pressure sensor kit for EZ Boost controller 0 to 120 PSI 1 2 NPT 96437852 Diaphragm tank Duty range Pre charge pressure 40 PSI Max operating pressure 15...

Page 14: ...justs the pump performance accordingly to maintain constant pressure by changing the pump speed At low flow the pressure will drop slowly When the pressure in the tank is 7 PSI below the setpoint the...

Page 15: ...es above 280 V With a rated voltage of 110 115 V 60 Hz the pump will be cut out if voltage falls below 75 V or rises above 150 V The motor is automatically cut in when the voltage is again within the...

Page 16: ...Constant Pressure System should consist of Pos 1 EZ Boost BMQE pump 2 EZ Boost controller 3 Diaphragm tank recommended size 2 U S gallons 8 liter 130 psi 2 3 4 1 5 6 6 Additional boost pressure requi...

Page 17: ...oming power BMQE pump and pressure sensor to EZ Boost controller PE PE POWER PUMP 1 2 3 4 24V IN GND SENSOR 5 Connect incoming power BMQE pump and pressure sensor to EZ Boost controller 1 2 3 4 6 Clos...

Page 18: ...ge PSI PSI 9 Switch on EZ Boost controller 9 Switch on power Green light is on 10 Verify that BMQE pump is operating 10 Verify that BMQE pump is operating Consult Troubleshooting Section 11 Verify tha...

Page 19: ...ntroller must not be used as a safety switch when installing and servicing the pump Rain tight or wet location hubs that comply with the requirements in the standard for Fittings for Conduit and Outle...

Page 20: ...ble sizing Single phase 60 HZ maximum cable length motor service to entrance Motor rating Copper wire size AWG Volts HP 14 12 10 Maximum cable length ft m 115 0 50 100 30 5 160 48 8 250 76 2 230 0 50...

Page 21: ...with a 2 gal diaphragm tank Install a diaphragm tank to insure that the BMQE will shut off at zero flow The diaphragm tank must be installed at some point between the BMQE pump and the pressure senso...

Page 22: ...p when installed vertically 6 9 Generator Operation Power may be supplied to BMQE pumps by an adequately sized generator The generator must be sized 50 above the pumps P1 input power values See follow...

Page 23: ...st controller face the pipe shows run lights when the pump is operating When the pump is not operating none of the flow indicator lights are on see fig 7 Fig 7 7 2 3 Pressure setting The two arrow but...

Page 24: ...ps causing the motor to increase speed If the power consumption falls below the dry run setting for an accumulated time of 5 seconds and the motor speed is within 1000 rpm of the max speed the EZ Boos...

Page 25: ...ective Overload Over temperature Speed reduction Voltage alarm No contact to pump see Fig 14 Flashing green light when the pump control is working correctly Permanent yellow light when the pump is run...

Page 26: ...or SQE with instructions for dismantling and assembly of pump and motor 8 2 EZ Boost Controller Service Before starting any work on the EZ Boost controller make sure that the electricity supply has be...

Page 27: ...the strainer c The pump is defective Pull the pump out of the sleeve and repair replace the pump 3 The BMQE runs at reduced capacity a The valves in the discharge pipe are partly closed blocked Check...

Page 28: ...the pump has not started yet proceed as follows Press the on off button for 5 seconds If the pump starts the EZ Boost controller or the sensor may be defective Note The pressure is not controlled and...

Page 29: ...cation part is defective Reduce the length of the pump cable Switch off the main power supply to the EZ Boost controller Switch on the main power supply again The pump is now connected direct to the m...

Page 30: ...values in Section 5 Note As the voltage is detected at the motor allow for the voltage drop in the pump cable 8 The EZ Boost controller indicates Dry running If the power consumption is lower than the...

Page 31: ...p or motor 13 The EZ Boost controller indicates Sensor defective a The pressure sensor is defective Check that the sensor is wired correctly If the sensor type is 4 20 mA measure the DC voltage across...

Page 32: ...connection in leads possibly in the cable joint Too low supply voltage see item 1 9 Factory settings Alarm 200 240 V motors 100 115 V motors SQ SQE SQE NE 03A and 05A models SQ SQE SQE NE05B and 07B...

Page 33: ...2 9 15 0 5 5 55 5 8 1 96 0 2 9 15 7 5 5 56 2 8 1 96 7 3 0 16 5 5 6 57 0 8 2 97 5 3 0 17 2 5 6 57 7 8 2 98 2 3 1 18 0 5 7 58 5 8 3 99 0 3 1 18 7 5 7 59 2 8 3 99 7 3 2 19 5 5 8 60 0 8 4 100 5 3 2 20 2 5...

Page 34: ...LEZTL01 indd 10 8 2004 1 39 PM 34...

Page 35: ...ranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of purchase and installation date failure date and suppor...

Page 36: ...ighton Road Oakville Ontario L6H 6C9 Canada Telephone 905 829 9533 Fax 905 829 9512 Bombas Grundfos de Mexico S A de C V Boulevard TLC 15 Parque Stiva Aeropuerto Apodaca N L 66600 Mexico Telephone 52...

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