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Operation manual

Reverse osmosis system

GENO-OSMO RO 125K

Edition September 2018
Order no. 285 752 940-inter

Summary of Contents for GENO-OSMO RO 125K

Page 1: ...Operation manual Reverse osmosis system GENO OSMO RO 125K Edition September 2018 Order no 285 752 940 inter...

Page 2: ...er 3 Functional principle of reverse osmosis C Product description 11 1 Type plate 2 Functional description 3 Intended use 4 Application limits 5 Scope of supply D Installation 24 1 General installati...

Page 3: ...lations into foreign languages electronic storage or copying of this operation manual including extracts only with explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of duplication...

Page 4: ...facturer Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Str 1 89420 Hoechstaedt Germany Responsible for documentation Markus P pperl System designation Reverse osmosis system GENO OSMO RO 125K System...

Page 5: ...ers with qualified advice is crucial at Gr nbeck If you have any questions concerning the present product possible extensions or general water and waste water treatment our field staff as well as the...

Page 6: ...ompany or by persons expressly authorised by Gr nbeck Tasks with this symbol may only be performed by trained and qualified electrical experts according to the VDE guidelines or according to the guide...

Page 7: ...to overpressure Danger of injury and damage to property due to escaping water and unexpected movement of system parts Check pressure pipes regularly Depressurise the system before starting repair or m...

Page 8: ...to this product This means that this product or the electric and electronic components are not allowed to be disposed of in the household waste Please inform yourself about the local regulations regar...

Page 9: ...e ground layers with the result that the water is enriched with increasingly large quantities of materials Carbon dioxide CO2 is particularly important here since this substance increases the dissolvi...

Page 10: ...ig B 2 Reverse osmosis principle In the osmosis process watery solutions of different concentrations are separated by a semi permeable membrane In keeping with the law of nature the concentrations wil...

Page 11: ...rder number Fig C 1 Type plate 2 Functional description The pretreated feed water is fed to the valve control unit after the fine filter A high pressure pump then brings the feed water to the operatin...

Page 12: ...osmosis system GENO OSMO RO 125K Order no 285 752 940 inter Edited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 12 2 1 System components Fig C 2 Exploded drawing of reverse osmosis system GENO OSMO...

Page 13: ...he operating pressure is integrated in the pump head Optical display in control electronics 10 7 Membrane Reverse osmosis membrane to generate the permeate 8 Level control Float level control for cont...

Page 14: ...25K Order no 285 752 940 inter Edited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 14 2 2 Flow diagram reverse osmosis system GENO OSMO RO 125k Fig C 2 1 Flow chart reverse osmosis system GENO OSMO...

Page 15: ...rical capacity of pump at operating pressure kW 0 37 Permeate output per day max 24 h approx min max m d 2 5 3 0 Inlet flow pressure of feed water min bar 2 5 Permeate supply approx l 38 Pump characte...

Page 16: ...suitable for major deviations Only operate the system if all components are properly installed Safety devices and equipment must NEVER be removed bridged or tampered with Intended use of the device al...

Page 17: ...Water Ordinance represent the upper limits for the admissible substances contained in the water Total hardness 0 1 dH 0 178 f 0 0178 mmol l Free chlorine not detectable Iron 0 1 mg l Manganese 0 05 m...

Page 18: ...d valves and measuring instruments for easier system calibration Fine filter with integrated pressure reducer preset to 2 5 bar Ultra low pressure reverse osmosis membrane installed in pressure pipe m...

Page 19: ...OSMO RO 125K from the tank during longer idle times Electrically controlled from control electronics of the GENO OSMO RO 125K 752 810 Blending device for GENO MSR system 200 Adaptable control unit to...

Page 20: ...DK 2 Mini 133 100 Water softener Weichwassermeister GSX 10 I in industrial version As a softener with twin units for alternating operation including connection block and flexible connection hoses 187...

Page 21: ...ntrol device GENO Multi Niveau switching level Pure water basic tank RT sterile cpl net volume approx 850 litres L 780 W 990 overall height 2000 mm 712 400 Add on tank RT for pure water basic tank net...

Page 22: ...lit graphic display Operating switch operating log via SD card voltage free signal fault signal contact non return valve shut off valve for each pump on suction and pressure side membrane expansion ve...

Page 23: ...linder Packing unit 2 pc 103 061 Reverse osmosis membrane with seal Packaging unit 1 pc 720 290 Water test kit for total hardness dH and f 1 piece 10 pieces 170 187 170 100 5 4 Wearing parts Seals and...

Page 24: ...everse osmosis system GENO OSMO RO 125K Additional recommendations are given in order to facilitate the handling of the system The installation instructions described below are also illustrated in fig...

Page 25: ...y control functional check 1 2 Electrical installation Internal wiring control GENO OSMO RO125K The system is completely pre wired possibly including options and delivered ready to plug in During comm...

Page 26: ...pump voltage free contact Relay K2 terminals 21 24 Control voltage for external power unit 230 V Relay K2 terminals 14 A2 13 N Neutral conductor 14 HP 230 V 50 Hz phase Option Solenoid valve blending...

Page 27: ...ystem when the thermal protection contact in the HP pump is activated Block system from outside e g pretreatment residual hardness For this purpose an on site NC contact must be connected in series to...

Page 28: ...intended location 3 How to connect the system to the water supply Connect the feed water to the system refer to fig D 4 Connect permeate line to the system With GENO OSMO RO 125K TL to the on site tan...

Page 29: ...r BOXER KD Concentrate connection B Euro system separator DK 2 Mini Permeate connection C Water softener Weichwassermeister 2 GSX I Feed water connection D Activated carbon filter ACF E GENO OSMO RO 1...

Page 30: ...to be performed by trained experts We recommend having Gr nbeck s technical service authorised service company start up the system 1 How to flush the system 1 1 Mounting the flushing line Disassemble...

Page 31: ...e handling of the control unit refer to chapter F Via code 113 refer to Table E 1 Extract from parameter ECL release the system To do this open parameters with the P key use the key to set ECL 1 and c...

Page 32: ...ure HP high pressure pump 0 3 0 NO contact 1 NC contact 2 NO contact with auto restart 1 3 NC contact with auto restart 1 EPS 0 Contact type pressure switch PS pressure booster pump 0 1 0 NO contact 1...

Page 33: ...e pressure booster pump is vented when permeate flows out of the venting sample valve refer to fig E 3 no 1 duration to permeate flow is approx 15 minutes Close the vent valve Plug the pressure switch...

Page 34: ...if the value shown on the display remains unchanged Settings in the technical service programming level may only be performed by Gr nbeck s technical customer service authorised service company or by...

Page 35: ...the information level indicates the time and operating parameters Displays the parameters of the code levels Displays symbols in addition to the error message Bars for water meter pulses Flash with ev...

Page 36: ...e the opened parameters without saving previous value is maintained Return to basic display time 2 1 How to read the operating state Various operating parameters can be displayed in the information le...

Page 37: ...ns P and 1 sec causes the code request C 000 to appear 2 Set the required code with the or buttons and confirm with P button 3 Within the programming level select the desired parameter with the or but...

Page 38: ...th auto restart 1 3 NC contact with auto restart 1 EPS 0 Contact type pressure switch PS pressure booster pump 0 2 RO AVRO 125 TS 0 Normally open contact RO AVRO 125 TL 0 Normally open contact wire br...

Page 39: ...The hysteresis of the pressure switch can be adjusted in parallel with the central screw of the switch 3 2 System parameters code 290 Display factory setting Parameters Setting range Comments 1 0 Cell...

Page 40: ...6 1 Daily interval for forced operation forced withdrawal days 1 3 If the day interval since the last permeate output has been reached at the programmed time forced operation or forced withdrawal tak...

Page 41: ...of the produced permeate volume to the feed water volume flowing into the drain is called yield 4 1 1 How to set the permeate volume Switch on the system using the button see chapter F 2 on the contr...

Page 42: ...ntrate flow and the recovery can be displayed via the control unit refer to chapter F point 2 1 Reading the operating status Caution If the set recovery is not met scaling precipitation of dissolved s...

Page 43: ...message displayed Table G 1 Troubleshooting This is what you observe This is the cause This is what to do Water quality deteriorated by 50 Membrane clogged Replace or flush the membrane 1 Feed water...

Page 44: ...nsuccessful start attempts Re establish feed water primary pressure Er 2 Invalid level setting in the permeate tank Check wiring or setting in code 113 parameters E A E b and E c and correct if necess...

Page 45: ...order to document the maintenance work performed Note By concluding a maintenance contract you ensure that all maintenance work will be performed in due time The maintenance work performed must be do...

Page 46: ...may only be performed by Gr nbeck s technical service authorised service company or an approved specialist company For this kind of systems an operation log a checklist has to be kept In this operatio...

Page 47: ...essment of the operating values and water analysis results Note The maintenance work performed must be documented in the checklist refer to appendix Operation log 3 1 Operation log The operation log i...

Page 48: ...Reverse osmosis system GENO OSMO RO 125K Order no 285 752 940 inter Edited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 48...

Page 49: ...e check appropriate box Serial number Installed by Drinking water filter Make Type System separator Make Type Water softener Make Type Activated carbon filter Make Type Fine filter Make type TL TS Con...

Page 50: ...re after before after before after before after Inlet water Permeate Concentrate drain Acknowledgement Remarks Water meter reading upstream of the system m Inlet water pressure 2 5 4 bar checked Filte...

Page 51: ...dited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 51 Acknowledgement Remarks Visual check of electronics board System checked for tightness Load units reset Miscellaneous Remarks Commissioning spe...

Page 52: ...re after before after before after before after Inlet water Permeate Concentrate drain Acknowledgement Remarks Water meter reading upstream of the system m Inlet water pressure 2 5 4 bar checked Filte...

Page 53: ...dited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 53 Acknowledgement Remarks Visual check of electronics board System checked for tightness Load units reset Miscellaneous Remarks Commissioning spe...

Page 54: ...re after before after before after before after Inlet water Permeate Concentrate drain Acknowledgement Remarks Water meter reading upstream of the system m Inlet water pressure 2 5 4 bar checked Filte...

Page 55: ...dited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 55 Acknowledgement Remarks Visual check of electronics board System checked for tightness Load units reset Miscellaneous Remarks Commissioning spe...

Page 56: ...re after before after before after before after Inlet water Permeate Concentrate drain Acknowledgement Remarks Water meter reading upstream of the system m Inlet water pressure 2 5 4 bar checked Filte...

Page 57: ...dited by phar mrie G BA 752940 INTER_285_RO_125K DOCX 57 Acknowledgement Remarks Visual check of electronics board System checked for tightness Load units reset Miscellaneous Remarks Commissioning spe...

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