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INSTALLATION

1. 

Remove the pump assembly from the box.

2.  Assemble the pump handle with the connecting link.

 

3.  Handle settings can be varied depending on the grease to 

be pumped: 

• 

High Pressure Setting:

 Assembly of the Piston Rod with  

this hole allows the pump to develop High pressure upto 

4000 PSI (275 BAR) and delivers upto 4 gm of grease per 

stroke. This position is advised while using thick grease.

 

• 

 

Middle Pressure Medium Volume Setting

: Assembly of  

Piston Rod into this hole allows the pump to develop upto 

3000 PSI (206 bar) and delivers upto 7 gms. of grease per 

stroke. This position is good for all general purpose grease 

applications.

• 

 

High Volume Setting

: Assembly of Piston Rod into this hole 

allows the pump to deliver high volume of grease (Upto 9 

gm per stroke) and a pressure upto 2000 PSI (138 bar). This 

position is best while using thin grease.

4.  Open the three cover clamp and pull out the pump 

assembly.

5.  Clean the inside of the steel drum,ensuring that no foreign 

particles stay inside.

6.  Fill the steel drum with clean grease.

WARNING

Do not fill the drum till the top, but only till the Max. grease level marked 

on the drum.

7.  Insert the whole drum cover assembly into the bucket 

keeping the follower plate horizontal.

8.  Push the follower plate downward to spread the grease 

uniformly inside the bucket.

High Pressure 
Setting

Middle Pressure 
Medium Volume 
Setting

High Volume Setting

9.  Lock the cover plate with the bucket using the clamps.

 

OPERATION

1. 

Place one of your foot on the foot rest.

2.  Hold the Pistol nozzle in one hand.

3.  Start operating the lever handle till grease starts coming  

out of the grease coupler. This may take 20 strokes when 

using the pump for the first time.

4.  If even after 20 strokes the pump does not dispense 

grease, then shake the bucket and prime the pump. (Refer 

“Priming”)

5.  Connect the grease coupler with the grease fitting of the 

equipment that needs to be lubricated.

6.  Start operating the pump again till grease starts coming out 

from the coupler.

7.  Once the greasing is done, detach the Grease Coupler from 

the grease fitting.

PRIMING 

When using the pump after a refill, sometimes there is a 

possibility that grease does not come out of the coupler even 

after repetitive strokes. There might be a possibility of air pockets 

trapped inside the bucket or the pump assembly. To remove 

these pockets priming is required:

1. 

Unscrew the Air Release Valve cap on the pump head.

2.  Operate the pump using the lever. 

3.  When the grease starts coming out smoothly from the air 

release valve, tighten the valve cap. 

Follower Plate

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