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Grouser Products Ag 240I, Owner'S Manual & Parts Book

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Grouser Products Ag 240I Owner'S Manual & Parts Book Download Page 15

15

Hydraulic 

Angle Hose Routing

Item No.

Qty.

Part No.

Description

1

2

16-20040

5/16”  X 2 1/2 “ Hex Bolt Gr 5 NC

2

2

25-34342

Tappet Quick Coupler - Male

3*

2

25-3455

Pioneer Dust Cap Angle (Red)

4

2

26-34748

5 x 12 Cylinder W/ Tube Ends

5

2

31-11699-8-8

JIC Union (2403-8-)

6

2

31-34040

Straight JIC x O-Ring (6400-8-8)

7A

6

31-34051

Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)

7B

4

31-34051

Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)

8

2

31-34070

Run Tee JIC x O-Ring (6804-8-8-8)

9

2

31-34100

Swivel Nut Elbow 90° JIC (6500-8-8)

10

2

34-12932

Cylinder Saddle

11

2

34-12933

Hose Clamp (SAE 96)

12

2

35-17260

240 Formed Steel Line

13

2

35-31010

25” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)

14

2

35-31013

28” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)

15A

2

35-31030

63” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)

15B

2

35-31244

105” x 3/8” -8 JIC/-10 MB Hose w/ Cordura (4M)

16

1

56-7772

Relief Valve

See Pages 17 for the remaining hydraulics.  
See Page 19 for hydraulic schematic.

2

13

6

16

1

14

4

7

15

Item #A for 240 System

Item #B for 241 System

* Parts Not Shown

NOTE: When ordering cylinder seal kits, the part number on the 
cylinder is needed. The number is stamped on the base end of the 
cylinder opposite of the hydraulic ports.

No. On 

Cylinder

Part No.

Description

26-34748

49-12272

Monarch Seal Kit  5 x 12 (649246) Nitrided Rod

Summary of Contents for Ag 240I

Page 1: ...Date 9 10 2019 PN 63 18826 Purchase Date Serial Number Model Number Tractor Model Dealer Ag 240I 241I Owner s Manual Parts Book ...

Page 2: ...to receive the performance and long service built into our products Please have all operators read this manual carefully and keep the manual available for ready reference If you have any questions or concerns contact Grouser Products Maintenance Due to the harsh environment many of our equipment operates in the following tasks should be performed every 10 hours or less Inspect all equipment before...

Page 3: ...intenance on equipment 3 Before servicing relieve hydraulic pressure stop engine and fully engage parking brake VFDSLQJ K GUDXOLF ÀXLG XQGHU SUHVVXUH FDQ SHQHWUDWH VNLQ FDXVLQJ VHULRXV LQMXU I ÀXLG LV LQMHFWHG LQWR skin obtain medical attention immediately DO NOT use your hand to check for leaks Use a piece of cardboard or paper to search for leaks Stop the engine and relieve pressure before conne...

Page 4: ...tch clip pin 6 Tighten the locking nut against the ratchet jack body to keep it from moving 7 When skid shoes are worn up to the bolt heads replace skid shoes Skid Shoe Figure 1 Figure 2 Forward Reverse Lever Handle Receiver Handle Receiver Removable Handle Tilt Plate Note Do not remove all of the bolts at the same time 1 The preferred blade position for adjusting the tilt plates is laying face do...

Page 5: ...and instantly stop oil ÀRZ RQFH WKH HQG RI WKH VWURNH LV UHDFKHG CAUTION Do not bypass the safety relief valve and plumb each cylinder to separate valves on the tractor Please contact Grouser Products with any questions by Phone 701 282 7710 or 800 747 6182 Fax 701 282 8131 Top Arm Adjustment 1 Verify that the top arm is installed correctly See the picture of the decal that is on the angle frame b...

Page 6: ... x 6 Double Bevel Cutting Edge 2 12 34 17565 Ratchet Jack 2 2 2 2 13 34 17567 Ratchet Jack Handle 2 2 2 2 14 43 16764 7 16 x 1 3 4 Lynch Pin 1 1 1 1 15 43 3287 Top Link Pin 1 1 1 1 16 43 3289 Lower Lift Pin 2 2 2 2 17 43 9582 Bent Claw Pin 2 2 2 2 18 43 7767 Hitch Clip Pin 4 4 4 4 19 43 18463 1 x 2 75 Pin S57190400 2 2 2 2 20 43 18943 3 16 x 1 1 2 Cotter Pin 2 2 2 2 21A 44 14830 Custom Name Plate ...

Page 7: ...e Bevel Cutting Edge 2 14 29 7950 6 6 5 8 x 6 Double Bevel Cutting Edge 2 14 29 7950 7 7 5 8 x 6 Double Bevel Cutting Edge 2 14 29 7950 8 8 5 8 x 6 Double Bevel Cutting Edge 2 15 34 17565 Ratchet Jack 2 2 2 2 16 34 17567 Ratchet Jack Handle 2 2 2 2 17 43 7767 Hitch Clip Pin 2 2 2 2 18 43 18463 1 x 2 75 Pin S57190400 2 2 2 2 19 43 18943 3 16 x 1 1 2 Cotter Pin 2 2 2 2 20A 44 14830 Custom Name Plate...

Page 8: ...ount Mushroom 2 2 2 22 52 17265 240 Tilt Plate 2 2 2 23 57 20749 1 Flat Washer 18 18 18 24 70 20999 1 Hex Top Lock Nut Gr 8 NC YZ 2 2 2 25 70 20646 5 8 Hex Top Lock Nut Gr 5 NC 28 32 36 26 70 20622 3 8 Flange Nut 8 8 8 Item A for Custom Name Plate and Item B for AG Series Name Plate Parts Not Shown Blade Width 12 14 16 Item Part No Description Qty Qty Qty 1 15 17160 XX 240 6 Way Blade XX 1 1 1 2 1...

Page 9: ...5 Angle Pin 14B 1 43 3287 Top Link Pin Cat 3N 15 2 43 3289 Lower Lift Pin 16 1 45 18420 ISO Angle Frame 17 1 57 16928 3 50 OD x 1 06 ID Washer 18 4 57 20741 5 16 Flat Washer 19 2 57 20747 3 4 Flat Washer 20 2 58 9369 Grease Zerk 1 8 NPT Straight 21 2 70 20604 1 2 Hex Center Lock Nut NC 22 2 70 20611 5 16 Nyloc Hex Nut 5 3 10 6 4 17 2 21 20 12 13 10 16 14 15 1 18 9 18 22 19 8 11 Item A for Cat 2 It...

Page 10: ...vis Bolt in Pin 17 1 43 16764 7 16 x 1 3 4 Lynch Pin 18 4 43 18405 Cylinder Pin 19 1 43 16925 Angle Pin 20 1 43 3287 Top Link Pin Cat 3N 21 2 43 3289 Lower Lift Pin 22 1 45 18420 ISO Angle Frame 23 1 57 16928 3 50 OD x 1 06 ID Washer 24 4 57 20741 5 16 Flat Washer 25 2 57 20747 3 4 Flat Washer 26 4 58 9369 Grease Zerk 1 8 NPT Straight 27 1 58 9369 Grease Zerk 1 8 NPT 45 28 4 70 20604 1 2 Hex Cente...

Page 11: ...11 Hydraulic Angle Hydraulic Tilt 15 6 12 4 22 19 8 5 1 24 14 24 29 16 27 3 25 7 21 20 11 17 17 9 23 ...

Page 12: ...12 Lift System ...

Page 13: ...pring Bushing 150125200 11 2 22 15701 FH 400 Solid Lower Arm Latch 12 2 26 34728 4 x 12 Cylinder Tube Ends 13 1 34 14961 Manual Canister 14 2 43 15712 3 4 x 3 1 4 Safety Hitch Pin 15 2 43 17905 3 4 x 1 2 x 2 Spring Pin 16 2 43 8234 Rod End Lift Cylinder Pin 1 1 4 x 7 25 17 1 43 8322 Main Lift Arm Pin 2 7 16 x 25 18 2 43 9334 Base Cylinder Pin 1 1 4 x 10 03 19 1 43 11471 Top Arm UC Pin 20 2 57 2074...

Page 14: ...14 Hydraulic Angle Hose Routing Hoses Not Drawn To Scale 5 10 8 9 11 14 7 12 13 ...

Page 15: ...er Saddle 11 2 34 12933 Hose Clamp SAE 96 12 2 35 17260 240 Formed Steel Line 13 2 35 31010 25 x 3 8 8 JIC 8 JIC Hose w Cordura 4M 14 2 35 31013 28 x 3 8 8 JIC 8 JIC Hose w Cordura 4M 15A 2 35 31030 63 x 3 8 8 JIC 8 JIC Hose w Cordura 4M 15B 2 35 31244 105 x 3 8 8 JIC 10 MB Hose w Cordura 4M 16 1 56 7772 Relief Valve See Pages 17 for the remaining hydraulics See Page 19 for hydraulic schematic 2 1...

Page 16: ...a 4M 7A 1 35 31032 69 x 3 8 8 JIC 8 JIC Hose w Cordura 4M 7B 2 35 31244 105 x 3 8 8 JIC 10 MB Hose w Cordura 4M 6A or 7B 5A 3 4 1 7 Item A for 240 System Item B for 241 System Parts Not Shown Hoses Not Drawn To Scale See Pages 17 for the remaining hydraulics See Page 19 for hydraulic schematic NOTE When ordering cylinder seal kits the part number on the cylinder is needed The number is stamped on ...

Page 17: ... Coupler Male 2 2 25 3457 Pioneer Dust Cap Lift Orange 3 2 26 34728 4 x 12 Cylinder W Tube Ends 4 2 31 34040 Straight JIC x O Ring 6400 8 8 5 2 31 34050 Straight Thread Elbow 90 JIC x O Ring 6801 8 8 6 2 31 34051 Straight Thread Elbow 90 JIC x O Ring 6801 8 10 7A 2 31 34030 Bulkhead Run Tee JIC 2704 8 8 8 7B 2 31 34020 Bulkhead Branch Tee JIC 2703 8 8 8 8 2 70 20807 3 4 Hex Jam Nut NF Lift System ...

Page 18: ...r 5 NC 13 6 16 21125 1 2 x 1 1 4 Carriage Bolt Gr 5 NC 14 1 44 19348 L 240 Top Ext for U End Plates Left 15 1 44 19348 R 240 Top Ext for U End Plates Right 16 12 57 20744 1 2 Flat Washer 17 12 70 20604 1 2 Hex Center Lock Nut Gr 2 NC 240 Box End Plates 19350 K Item Qty Part No Description 1 10 16 20219 3 4 x 2 1 4 Hex Bolt Gr 5 NC 2 2 44 19350 240 1 2 Bent End Plates Std Straight 3 10 70 20607 3 4...

Page 19: ... 16 21124 1 2 x 1 Carriage Bolt Gr 5 NC 11 10 57 20744 1 2 Flat Washer 12 10 70 20604 1 2 Hex Center Lock Nut Gr 2 NC 240 2 End Extension Kit 17525 2 A Item Qty Part No Description 1 1 15 17525 2 L 2 End Extension Left 2 1 15 17525 2 R 2 End Extension Right 3 10 16 20218 3 4 x 2 Hex Bolt Gr 5 NC 4 8 16 21666 5 8 x 1 3 4 Plow Bolt Gr 5 NC 5 2 29 7950 2 2 5 8 x 6 Double Bevel Cutting Edge 6 10 70 20...

Page 20: ... 29 7950 6 6 5 8 x 6 Double Bevel Cutting Edge 3 12 70 20646 5 8 Hex Top Lock Nut Gr 5 NC 7 5 8 x 6 Cutting Edge w Hardware Kit 7950 7K Item Qty Part No Description 1 12 16 21666 5 8 x 1 3 4 Plow Bolt Gr 5 NC 2 1 29 7950 7 7 5 8 x 6 Double Bevel Cutting Edge 3 14 70 20646 5 8 Hex Top Lock Nut Gr 5 NC 8 5 8 x 6 Cutting Edge w Hardware Kit 7950 8K Item Qty Part No Description 1 16 16 21666 5 8 x 1 3...

Page 21: ...der Lift Cylinder Red Cap At Rear Of Tractor Valve B A D C Red Cap Red Cap Orange Cap Orange Cap Green Cap Green Cap Green Cap Green Cap Green Plug Green Plug Female Quick Connects Red Plug Retract Angle Right Extend Lift Down Lift Up Angle Right Tilt to Left Red Plug Right Tilt to Angle Quick Connects ...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ...ce including lack RI SURSHU OXEULFDWLRQ RU LPSURSHU XVH 7KHUHIRUH URXVHU 3URGXFWV OLDELOLW XQGHU WKLV ZDUUDQW VKDOO QRW EH HႇHFWLYH or actionable unless the equipment is assembled maintained and operated in accordance with the operating instructions accompanying the equipment Grouser Products shall have no liability if the equipment has been altered or reworked without the written authorization of...

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