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Groen DEE series, Operator'S And Service Manual, Page: 17 / 27

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Groen DEE series Operator'S And Service Manual Download Page 17

OM/SM-DEE (CE)

17

Charged at the factory with treated, distilled water, the

steam source provides kettle temperature of 65

/

 C to

150

/

 C. Controls for the unit include a thermostat,

pressure gauge, gauge glass, safety valve, pressure

limit control, low water cut-off and an on/off switch

.

Service connections are required for 230 Volt, single

phase, 50 Hz and 400 Volt, three phase, 50 Hz

electricity.

IMPORTANT

Prior to operation, clean out the kettle pan

thoroughly using hot water and detergent. Rinse

out and dry thoroughly.

7.1.2 Operational and Maintenance Safety

WARNING

INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL  QUALIFIED  TO  WORK  WITH

ELECTRICITY AND PLUMBING IN ACCORDANCE

WITH ALL APPLICABLE CODES.

BEFORE REPLACING ANY PARTS, DISCONNECT

THE  UNIT  FROM  THE  ELECTRIC  POWER

SUPPLY.

TO  PREVENT  SHOCKS,  ALL  APPLIANCES

WHETHER GAS OR ELECTRIC, MUST BE

EARTHED.

CAUTION

BE SURE ALL OPERATORS READ,

UNDERSTAND, AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS AND SAFETY

INSTRUCTIONS CONTAINED IN THIS MANUAL.

Summary of Contents for DEE series

Page 1: ... Tilting Electric Heated Floor Mounted OPERATORS AND TECHNICIANS SHOULD READ UNDERSTAND AND FOLLOW WARNINGS AND INSTRUCTIONS IN THIS OPERATOR AND SERVICE MANUAL KEEP THIS OPERATOR AND SERVICE MANUAL WITH OTHER KETTLE DOCUMENTS Information contained in this document is known to be current and accurate at the time of printing creation Unified Brands recom mends referencing our product line websites ...

Page 2: ...OME PARTS WILL BY NECESSITY BECOME VERY HOT AND WILL CAUSE BURNS IF TOUCHED ACCIDENTALLY UNLESS OTHERWISE STATED PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESU...

Page 3: ...nsferring Product Emptying Kettle 8 3 3 Common Accessories 9 4 Sequence of Operation 10 5 Maintenance 11 5 1 Periodic Maintenance 11 5 2 Safety Valve Operation 11 5 3 Lubrication Gears 12 5 4 Jacket Vacuum 12 5 5 Jacket Filling and Water Treatment 12 5 6 Water Treatment Procedure 12 5 7 Installation of Safety Valve 13 6 Troubleshooting 14 7 User Instructions 16 7 1 Equipment Description 16 7 2 Ope...

Page 4: ...t heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features CE units have three lights on the Control Panel The POWER light comes on when the unit is turned on It indicates that power is being supplied to the unit The ...

Page 5: ...NIT BY STAPLES LEFT IN THE WALLS OF THE CARTON Carefully cut any straps from around the carton and detach the sides of the box from the skid Pull the carton up off the unit Thoroughly inspect the unit for concealed damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future ref...

Page 6: ...outlet of the safety valve must face downward If it does not turn it to the correct position 1 3 Providing Power 1 3 1 Provide electrical power specified on the equipment electrical information plate Observe all local and national codes and all regulations in force at the time of installation 1 3 2 Bringing the electrical service through the entrance at the rear of the support housing with one inc...

Page 7: ...g the kettle through its full range Then return the kettle to the upright position 4 Turn on the electrical service to the unit 5 Pour 2 4 liters of water into the kettle 6 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until t...

Page 8: ...e kettle is tilted by means of the crank on the front of the control housing The kettle remains in the position to which tilted until cranked again 2 Product may also be transfered by means of the optional draw off valve if the kettle is so equipped WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN...

Page 9: ...r work surfaces e Place cover on safe flat sanitary out of the way surface or return to kettle CAUTION DO NOT TILT KETTLE WITH LIFT OFF COVER IN PLACE COVER MAY SLIDE OFF CAUSING INJURY TO OPERATOR 2 Basket Insert An optional kettle basket insert set can assist in cooking water boiled products including eggs potatoes vegetables shell fish pasta and rice The nylon mesh liner must be used for produc...

Page 10: ...ff the heating indicator light and causes the contactors to open stopping the power to the heaters As soon as the thermostat senses that the kettle is cooling below the set point the thermostat switch closes the heating indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at the set temperature This is why the heating indicator lig...

Page 11: ...every day The gauge should show a vacuum of 20 to 30 inches when the kettle is cold If it does not see Jacket Vacuum on page 13 b Also check the jacket water level every day It should be between the marks on the gauge glass If the level is low see Jacket Filling and Water Treatment on page 13 c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 k...

Page 12: ...ading of 5 PSI release the trapped air and steam by pulling up or out on the safety valve lever or ring for about 1 second Repeat this step then let the pull ring or valve lever snap back into the closed position 5 5 Jacket Filling and Water Treatment The jacket was charged at the factory with the proper amount of treated distilled water You may need to restore this water either because it was los...

Page 13: ...f the boiler or equipment Under no circumstances should there be a flow restriction or valve of any type between the safety relief valve and the pressure vessel h WARNING During operation this valve may discharge large amounts of steam and or hot water To reduce the potential for bodily injury and property damage a discharge line MUST be installed that 1 is connected from the valve outlet with no ...

Page 14: ...ter for ground short or open element If element is defective call Groen Y Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short Y c Thermostat operation The thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle Y d Contactor to determine whether i...

Page 15: ...tion that prevents seating of valve With full pressure in the jacket pull the lever all the way briefly to blow the valve clean then let the lever snap back to seat the valve Auth Service Rep Only b Safety valve for defects Replace any defective valve with an identical valve Y Kettle is hard to tilt Auth Service Rep Only a Tilting gear and worm for contamination and for proper alignment and lubric...

Page 16: ...LIFIED persons It is the responsibility of the Supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw attention to the fact that some parts will by necessity become VERY HOT and will cause burns if touched accidentally IMPORTANT READ FIRST IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials meticulous...

Page 17: ...Prior to operation clean out the kettle pan thoroughly using hot water and detergent Rinse out and dry thoroughly 7 1 2 Operational and Maintenance Safety WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING IN ACCORDANCE WITH ALL APPLICABLE CODES BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY TO PREVENT SHOCKS AL...

Page 18: ...hermostat Provides automatic control of the Kettle Jacket temperature at settings up to 147 C maximum 7 2 5 Sequence of Operation The following action reaction outline is provided to help the user understand how the equipment works When the operator starts up the kettle by turning the operating thermostat dial from OFF to a desired setting the thermostat switch closes This lights up the heating in...

Page 19: ...on the valve stem engage Turn the handle clockwise until the valve is closed Do not over tighten since over tightening may damage the valve seat WARNING DO NOT STAND IN FRONT OF THE KETTLE BODY WHEN TILTING IT BE CAREFUL TO KEEP HOT CONTENTS FROM SPILLING ENSURE PEOPLE ARE KEPT AWAY FROM THE KETTLE WHEN EMPTYING THE KETTLE 7 2 7 Power Failure If the power to the unit fails do not attempt to operat...

Page 20: ...e thoroughly clean and sanitize the interior and exterior at least once every 12 hours b Scrape and flush out food residues Do not scratch the kettle with metal implements c Prepare a hot solution of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d Rinse ...

Page 21: ...e kettle thoroughly and use a deliming agent such as Groen Delimer Descaler P N 114800 or Lime Away from Ecolab Inc in accordance with the manufacturer s directions Rinse and drain the unit before further use l If especially difficult cleaning problems persist contact your cleaning product representative for assistance 7 3 4 Service Periodic Maintenance A Maintenance and Service Log is attached Ea...

Page 22: ...OM SM DEE CE 22 Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase ...

Page 23: ...use 002945 before July 15 1974 18 Fuse Holder 002944 44 Indicator Lamp Assembly Complete 008598 19 Indicator Light 250 Volt 016028 before 1976 115 Volt 20 Pressure Gauge 001594 45 Indicator Lamp Bulb before 1976 001524 21 Sight Glass Fitting 002845 46 Lens Lamp Red before 1976 010894 22 Rubber Gauge Glass Gasket 008917 47 Indicator Lamp Assembly Complete 23 Washer with Item 21 before 1976 230 Volt...

Page 24: ...OM SM DEE CE 24 Electric Schematic ...

Page 25: ..._________ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call __________________________ Date Service Performed Performed By ...

Page 26: ... found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment This warranty does not cover defects caused by...

Page 27: ...1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 OM SM DEE CE Part Number 127730 INTERNATIONAL Revised 6 99 ...

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