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OM-AH/1E (CE) INTERNATIONAL

3.  Ball Valve
 

Some kettles are equipped with an optional valve.

 

CLEANING

WARNING:  KEEP WATER AND SOLUTIONS AWAY FROM CONTROLS AND ELECTRICAL 

EQUIPMENT. NEVER SPRAY THE SUPPORT HOUSING OR ELECTRICAL 

CONNECTIONS.

CAUTION:  MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS 

MEMBRANES, AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR 

RUBBER GLOVES, GOGGLES OR FACE SHIELD, AND PROTECTIVE CLOTHING. 

READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF 

THE CLEANER CAREFULLY.

CAUTION:  NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES  

LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.

WARNING:  AVOID DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT 

COULD RESULT IN SEVERE BURNS.

Optional ball valves can be easily disassembled for cleaning. 

Parts can be cleaned in standard sanitizer or dish washing.

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

Use a brush, sponge, cloth, plastic or 

rubber scraper, or plastic wool to clean.

Don’t use metal implements
or steel wool when cleaning.

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11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

SUGGESTED CLEANING SUPPLIES

1.   Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. or equivalent.
2.   Kettle brushes in good condition
3.   Sanitizer such as Klenzade XY-12.
4.   Film remover such as Klenzade LC-30.

PRECAUTIONS

Before cleaning, shut off the kettle by turning the main power switch to “OFF,” and 
shut off all electric power to the unit at a remote switch, such as the circuit breaker.

PROCEDURE

1.   Clean food-contact surfaces as soon as possible after use. If the unit is in 

continuous use, thoroughly clean and sanitize the interior and exterior at least 
once every 12 hours.

2.   Scrape and flush out food residues. Be careful not to scratch the kettle with 

metal implements. 

3.   Prepare a hot solution of the detergent/cleaning compound as instructed 

by the supplier. Clean the unit thoroughly. A cloth moistened with cleaning 
solution can be used to clean controls, housings, and electrical conduits.

4.   Rinse the kettle and draw-off valve parts thoroughly with hot water, then drain 

completely.

5.   As part of the daily cleaning program, clean soiled external and internal 

surfaces. Remember to check the sides of the unit and control housing, 
underside of cover, etc.

6.   To remove burnt on foods, use a brush, sponge, cloth, plastic or rubber scraper, 

or plastic wool with the cleaning solution. To reduce effort required in washing, 
let the detergent solution sit in the kettle and soak into the residue. Do NOT use 
abrasive  materials or metal tools that might scratch the surface. Scratches 
make the surface harder to clean and provide places for bacteria to grow. 
Do NOT use steel wool, which may leave particles in the surface and cause 
eventual corrosion and pitting.

7.   The outside of the unit may be cleaned with a warm water (100°F or less) 

spray. Do not use a high pressure spray.

8.   The outside of the unit may be polished with a stainless steel cleaner such as 

“Zepper” from Zep Manufacturing Co.

9.   When equipment needs to be sanitized, use a solution equivalent to one that 

supplies 200 parts per million available chlorine. Obtain advice on sanitizing 
agents from your supplier of sanitizing products.

10.  It is recommended that each piece of equipment be sanitized just before use.
11.  Clean the kettle thoroughly. If there is difficulty removing mineral deposits or a 

film left by hard water or food residues, then use a de-liming agent, following 
manufacturer directions.

12.  Rinse and drain the unit thoroughly before further use.
13.  If cleaning problems persist, contact your cleaning product representative for 

assistance. The supplier has a trained technical staff with laboratory facilities 
to serve you.

MAINTENANCE

WARNING:  AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE 

RELIEF VALVE. SEVERE BURNS CAN RESULT ON EXPOSED SKIN. FAILURE 

TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD 

RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.

CAUTION:  KEEP GREASE AWAY FROM ELECTRICAL PARTS LOCATED NEAR THE 

GEARS.

WARNING:  TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE  

LABEL OF THE WATER TREATMENT  COMPOUND. 

WARNING:  USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY 

THE MANUFACTURER OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE 

INJURY TO THE OPERATOR AND DAMAGE  TO THE EQUIPMENT AND WILL 

VOID ALL WARRANTIES.

CAUTION:  INSURE ELECTRICAL POWER IS REMOVED AND THE GAS IS TURNED OFF AT 

THE SHUTOFF VALVE PRIOR TO PERFORMING ANY MAINTENANCE ON THIS 

KETTLE.

WARNING:  THIS KETTLE IS DESIGNED TO BE  WATER RESISTANT. FAILURE TO FOLLOW 

PROPER MAINTENANCE PROCEDURES MAY VOID THE WARRANTY.

 

The pressure gauge should show a vacuum of -20 

to -30 inches of mercury (Hg) vacuum or a range of 

-0.7 to -1.0 Bar when the kettle is cold.

The open end of the pressure relief valve 

must face downward.

Summary of Contents for AH/1E-20

Page 1: ...are stationary non tilting Liquids can be removed through the tangent draw off valve Exposed surfaces are stainless steel Insulated sheathing protects the kettle body and a housing encloses the contro...

Page 2: ...IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT WARNING WHEN TESTING AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS DANGER ELECTRICALLY GROUND TH...

Page 3: ...cked the tangent draw off valve is easily attached as shown above The large nut which attaches the valve to the kettle should be hand tightened only INSTALLATION NOTICE TO AVOID DAMAGING PARTS OF THE...

Page 4: ...lectrical appliances may be located close to liquids or operate in and around damp conditions or where restricted movement for installation and service is evident The installation and periodic inspect...

Page 5: ...7 to 1 0 Bar see Jacket Vacuum in this manual c Turn on the electrical power to the unit d Turn on the main power switch on the control face e Turn the temperature knob to the desired setting The hea...

Page 6: ...nitizer such as Klenzade XY 12 4 Film remover such as Klenzade LC 30 PRECAUTIONS Before cleaning shut off the kettle by turning the main power switch to OFF and shut off all electric power to the unit...

Page 7: ...0 bar allow the pressure to build back to 5 psi 35 kPa 0 34 bar and repeat the procedure 4 Once steam has been vented from the jacket as described in b above remove the hot water from the kettle and...

Page 8: ...rature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration X c Thermostat operation Thermostat should click when the dial is rotated above and below the setting for the tempe...

Page 9: ...H 20 60 000445 3 COVER PANEL AH 20 012365 3 COVER PANEL AH 40 012377 3 COVER PANEL AH 60 013515 4 INSULATOR PILOT BURNER ACCESS 008201 5 DOOR PILOT 004035 6 HINGE PILOT DOOR 004114 7 SAFETY VALVE WATE...

Page 10: ...TURAL GAS 17 DRILL 173 DIA HOLE AH 1E 20 ONLY 000489 8 ORIFICE NATURAL GAS 15 DRILL 173 DIA HOLE AH 1E 40 ONLY 000280 8 ORIFICE PROPANE GAS 37 DRILL 104 DIA HOLE 000281 9 BRACKET PILOT BURNER MOUNTING...

Page 11: ...Description Part 1 BURNERASSEMBLY AH 60 G20 175856 1 BURNERASSEMBLY AH 60 G31 175861 2 PILOT BRACKET AHS 40 139181 3 ASM PILOT BURNER G20 102258 3 ASM PILOT BURNER G31 104392 4 TUBE PILOT 139833 5 CAB...

Page 12: ...BLACK 005722 13 NIPPLE 1 2 NPT X 2 1 2 LG BLACK 005552 14 SWITCH PRESSURE 177776 15 NIPPLE 1 4 NPT X 2 1 2 LG BLACK 127330 16 ELBOW 90 DEGREE 1 4 NPT 005682 17 CLAMP RIGID CONDUIT 3 4 NFPC 127345 18...

Page 13: ...LE CLOSE 1 2 BSPT X 1 2 NPT 116394 7 BRACKET GAS VALVE MTG 117717 8 SCREW PHILLIPS HEAD M4 X 5MM 123717 9 GAS VALVE CE 160776 10 BUSING REDUCING 1 2 X 1 8 NPT 088290 11 BUSING REDUCING HEXAGON 1 2 X 3...

Page 14: ...K 1 2 NPT X 8 LONG 005557 7 UNION 1 2 NPT 004186 8 SCREW HEX HEAD CAP 005698 9 NUT HEX SERRATED ZINC 1 4 20 NT1101 10 CLAMP RIGID CONDUIT 127345 11 GAS MANIFOLD BRACKET 139861 12 NIPPLE 1 2 NPT X 6 BL...

Page 15: ...15 OM AH 1E CE INTERNATIONAL Wiring Diagram CALL FACTORY FOR REPLACEMENT PARTS 888 994 7636...

Page 16: ...16 OM AH 1E CE INTERNATIONAL Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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