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OM-AH/1E (CE) INTERNATIONAL

Model

Kettle

Capacity

Jacket

Capacity

Kettle 

Inside

Diameter

Kettle 

Depth

Overall 

Width

Front-to-

Back

Rim 

Height

AH/1E-60

60 Gal-

lon

(225 
liter)

9-1.2 

Gallon

(36 liter)

30 

inches

(762 
mm)

25 

inches

(635 
mm)

41 

inches

(1041 

mm)

49 

inches

(1245 

mm)

49 

inches

(1245 

mm)

Model

Ignition

FIRING RATE, BTU/HOUR

Natural Gas

Propane Gas

AH/1E-20

Spark

85,000

85,000

AH/1E-40

Spark

100,000

85,000

AH/1E-60

Spark

145,000

145,000

INSPECTION & UNPACKING

 

WARNING:   INSTALLATION OF THE KETTLE MUST BE DONE BY A CERTIFIED ELECTRICIAN 

AND PLUMBER OR AUTHORIZED REPRESENTATIVE QUALIFIED TO WORK 

WITH ELECTRICITY & GAS. IMPROPER INSTALLATION CAN RESULT IN 

INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

CAUTION:   SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. 

TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY 

STAPLES LEFT IN THE WALLS OF THE CARTON.

CAUTION:  UNIT WEIGHS FROM 468 LBS (212 KG) TO 1120 LBS (508 KG).  FOR SAFE 

HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED AND USE 

MATERIAL HANDLING EQUIPMENT TO REMOVE THE UNIT FROM THE SKID 

AND MOVE IT TO ITS PLACE OF INSTALLATION.

The unit arrives completely assembled, except for the TDO valve and flue gas 
converter, which are usually packed separately and shipped inside the kettle. 
The unit is strapped on a skid in a heavy wooden crate. Inspect the box carefully 
for damage. Open the container and check the unit for hidden damage. Report 
shipping damage or shipment errors to the delivery agent.
Write down the model number, serial number, and installation date for your unit at 
the top of the Maintenance and Service Log at the back of this manual. Keep the 
manual with the unit.
When installation is to begin, cut the straps holding the kettle to the skid, and lift 
the kettle straight up off the skid. Examine the packing materials to make sure no 
loose parts are discarded with the materials.
Once the kettle is unpacked, the tangent draw-off valve is easily attached, as 
shown above. The large nut which attaches the valve to the kettle should be hand 
tightened only.

INSTALLATION

NOTICE: 

TO AVOID DAMAGING PARTS OF THE BURNER SYSTEM UNDERNEATH THE 

KETTLE, LIFT THE UNIT ONLY BY THE RING BENEATH THE OUTER  PORTION 

OF THE BODY.

CAUTION:  DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF SAFETY VALVE. IT 

MUST BE FREE TO VENT STEAM AS NEEDED. ELBOW SHOULD POINT DOWN 

TOWARD FLOOR. IMPROPER INSTALLATION WILL VOID WARRANTY!

DANGER:  ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE 

TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

Figure 2

Figure 1

These appliances must be installed by a competent person in conformity with the 
installation and servicing instructions and national regulations in force at the time. 
Particular attention must be paid to the following:
I. E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Gas Safety (Installation & Use Regulations
Health and Safety at Work Act
Fire Precautions Act
Local and National Building Regulations

WARNING:  THIS APPLIANCE MUST BE EARTHED.

EQUIPMENT

Ventilation Rate Required

m³/min

ft³/min

Range, Unit Type

17

600

Pastry Oven

17

600

Fryer

26

900

Grill

17

600

Steak Grill

26

900

Boiling Pan

17

600

Steamer

17

600

Sterilizing Sink

14

500

Bain-Marie

11

400

Tea/Coffee Machine

8.5-14

300-500

Detailed recommendations are contained in institute of gas engineers published 
documents: IGE/UP/1, IGE/UP/2, BS6173 AND BS5440. 

1.   Installing Clearances

 

a.  Vertical clearance of at least 1000 mm should be allowed between the top 

rim of the kettle and any overlying surface.

b.  Adequate ventilation, whether natural or mechanically induced, must 

be provided to ensure a supply of fresh air for gas combustion, and to 
facilitate effective removal of the products of combustion.

c.  Ventilation recommendations for catering appliances are provided in BS 

5440:2. Furthermore, guidance on the column of ventilation air required 
for different types of catering equipment to ensure sufficient room 
ventilation is provided at right.

Summary of Contents for AH/1E-20

Page 1: ...are stationary non tilting Liquids can be removed through the tangent draw off valve Exposed surfaces are stainless steel Insulated sheathing protects the kettle body and a housing encloses the contro...

Page 2: ...IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT WARNING WHEN TESTING AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY VALVE DIRECT CONTACT COULD RESULT IN SEVERE BURNS DANGER ELECTRICALLY GROUND TH...

Page 3: ...cked the tangent draw off valve is easily attached as shown above The large nut which attaches the valve to the kettle should be hand tightened only INSTALLATION NOTICE TO AVOID DAMAGING PARTS OF THE...

Page 4: ...lectrical appliances may be located close to liquids or operate in and around damp conditions or where restricted movement for installation and service is evident The installation and periodic inspect...

Page 5: ...7 to 1 0 Bar see Jacket Vacuum in this manual c Turn on the electrical power to the unit d Turn on the main power switch on the control face e Turn the temperature knob to the desired setting The hea...

Page 6: ...nitizer such as Klenzade XY 12 4 Film remover such as Klenzade LC 30 PRECAUTIONS Before cleaning shut off the kettle by turning the main power switch to OFF and shut off all electric power to the unit...

Page 7: ...0 bar allow the pressure to build back to 5 psi 35 kPa 0 34 bar and repeat the procedure 4 Once steam has been vented from the jacket as described in b above remove the hot water from the kettle and...

Page 8: ...rature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration X c Thermostat operation Thermostat should click when the dial is rotated above and below the setting for the tempe...

Page 9: ...H 20 60 000445 3 COVER PANEL AH 20 012365 3 COVER PANEL AH 40 012377 3 COVER PANEL AH 60 013515 4 INSULATOR PILOT BURNER ACCESS 008201 5 DOOR PILOT 004035 6 HINGE PILOT DOOR 004114 7 SAFETY VALVE WATE...

Page 10: ...TURAL GAS 17 DRILL 173 DIA HOLE AH 1E 20 ONLY 000489 8 ORIFICE NATURAL GAS 15 DRILL 173 DIA HOLE AH 1E 40 ONLY 000280 8 ORIFICE PROPANE GAS 37 DRILL 104 DIA HOLE 000281 9 BRACKET PILOT BURNER MOUNTING...

Page 11: ...Description Part 1 BURNERASSEMBLY AH 60 G20 175856 1 BURNERASSEMBLY AH 60 G31 175861 2 PILOT BRACKET AHS 40 139181 3 ASM PILOT BURNER G20 102258 3 ASM PILOT BURNER G31 104392 4 TUBE PILOT 139833 5 CAB...

Page 12: ...BLACK 005722 13 NIPPLE 1 2 NPT X 2 1 2 LG BLACK 005552 14 SWITCH PRESSURE 177776 15 NIPPLE 1 4 NPT X 2 1 2 LG BLACK 127330 16 ELBOW 90 DEGREE 1 4 NPT 005682 17 CLAMP RIGID CONDUIT 3 4 NFPC 127345 18...

Page 13: ...LE CLOSE 1 2 BSPT X 1 2 NPT 116394 7 BRACKET GAS VALVE MTG 117717 8 SCREW PHILLIPS HEAD M4 X 5MM 123717 9 GAS VALVE CE 160776 10 BUSING REDUCING 1 2 X 1 8 NPT 088290 11 BUSING REDUCING HEXAGON 1 2 X 3...

Page 14: ...K 1 2 NPT X 8 LONG 005557 7 UNION 1 2 NPT 004186 8 SCREW HEX HEAD CAP 005698 9 NUT HEX SERRATED ZINC 1 4 20 NT1101 10 CLAMP RIGID CONDUIT 127345 11 GAS MANIFOLD BRACKET 139861 12 NIPPLE 1 2 NPT X 6 BL...

Page 15: ...15 OM AH 1E CE INTERNATIONAL Wiring Diagram CALL FACTORY FOR REPLACEMENT PARTS 888 994 7636...

Page 16: ...16 OM AH 1E CE INTERNATIONAL Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

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