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H8102 Stirling Engine Machined Kit 1

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Figure 2.

 Cooling cylinder and base assembly 

showing location of 30° vent hole.

Drilling the Vent Hole

In order for the internal air to move from the heat-
ing cylinder to the cooling cylinder, you must drill 

3

16

" (5mm) vent hole at a 30° angle through the 

cooling cylinder base (

Ref 14

) and cooling cylin-

der (

Ref 15

) assembly.

Firmly seat the cooling cylinder into the top of the 
cooling cylinder base as shown in 

Figure 2

.

Drill  a 

3

16

"  (5mm)  hole  at  a  30°  upward  angle 

through  the  side  of  the  of  the  cylinder  base  and 
into the bottom cavity of the cooling cylinder.

Note: 

Make sure the hole starts above the center 

hole in the circular indent, as shown in 

Figure 2

.

Clean out any metal debris after drilling.

Positioning the Pistons

One piston needs to draw the air into its cylinder 
as the other piston pushes the air out of its cylin-
der. This cooperative process is a significant part 
of the Stirling engine's efficiency.

In order for the pistons to work together, assemble 
the linkage so that operating cycle of the pistons 
are directly opposite of one another. See 

Figure 

3

 for an illustration of this positioning. 

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Figure 3.

 Pistons positioned in opposing points 

and traveling in opposite directions.

Positioning the Connecting Arms

When assembling the connecting arms (

Ref 30

with the axles and other linkage, be sure that both 
connecting  arms  are  even  and  aligned  with  one 
another, as shown in 

Figure 4

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Figure 4.

 Connecting arms in correct alignment 

with one another.

Summary of Contents for H8102

Page 1: ...1 OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC REVISED DECEMBER 2007 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ......

Page 3: ...James in the early 1800 s In the conversion of heat into mechanical work Stirling engines can achieve the highest efficiency of any real heat engine limited only by the proper ties of the working gas...

Page 4: ...t avoided WILL result in death or serious injury This symbol is used to alert the user to useful information about proper operation of the machine NOTICE 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING...

Page 5: ...he use of the Stirling engine many parts become hot enough to burn the skin DO NOT touch these parts until they are com pletely cooled 7 ALCOHOL DISPOSAL Always check your local codes and standards fo...

Page 6: ...l Needle Nose Pliers 1 Standard Screwdriver 3mm 1 Phillips Head Screwdriver 1 1 Compressed Air for cleaning As Needed Light Machine Oil As Needed Items Needed for Setup The Model H8102 was carefully p...

Page 7: ...H8102 Stirling Engine Machined Kit 1 5 Parts Breakdown Parts Breakdown...

Page 8: ...COOLING PISTION CONNECTOR 1 20 PH8102020 PIN 10MM 1 21 PH8102021 HEATING CYLINDER 1 22 PSB18M CAP SCREW M4 7 X 8 4 23 PH8102023 RADIATOR 1 24 PH8102024 COOLING CYLINDER BASE SUPPORT 1 25 PH8102025 WIC...

Page 9: ...s Many of the parts can be damaged by using excessive force A very small amount of silicon lubricant may assist in assembling sliding parts Use the Parts Breakdown on Page 5 and the specific instructi...

Page 10: ...le in the circular indent as shown in Figure 2 Clean out any metal debris after drilling Positioning the Pistons One piston needs to draw the air into its cylinder as the other piston pushes the air o...

Page 11: ...l of 99 pure isopropyl alcohol and mount the reservoir lid with the wick showing only about 1 2 3 Clean up any spills and remove the surplus fuel container away from the engine 4 Place the reservoir d...

Page 12: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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