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H8102 Stirling Engine Machined Kit 1

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Introduction

Foreword

We  are  proud  to  offer  the  Model  H8102  Stirling 
Engine Machined Kit 1. When used according to 
the  guidelines  set  forth  in  this  manual,  you  can 
expect years of trouble-free, enjoyable operation 
and  proof  of  Grizzly’s  commitment  to  customer 
satisfaction.

The  specifications,  drawings,  and  photographs 
illustrated  in  this  manual  represent  the  Model 
H8102 when the manual was prepared. However, 
owing  to  Grizzly’s  policy  of  continuous  improve-
ment, changes may be made at any time with no 
obligation on the part of Grizzly. 

For  your  convenience,  we  always  keep  current 
Grizzly manuals available on our website at 

www.

grizzly.com

. Any updates to your machine will be 

reflected  in  these  manuals  as  soon  as  they  are 
complete. Visit our site often to check for the lat-
est updates to this manual!

Contact Info

If you have any comments regarding this manual, 
please write to us at the address below:

Grizzly Industrial, Inc.

C

/

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA  98227-2069

Email: [email protected]

We stand behind our machines. If you have any 
service questions or parts requests, please call or 
write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA  17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]
Web Site: http://www.grizzly.com

The Stirling Engine

The Stirling Engine was invented and developed 
by  Reverend  Dr.  Robert  Stirling  and  his  brother, 
James, in the early 1800's.

In  the  conversion  of  heat  into  mechanical  work, 
Stirling engines can achieve the highest efficiency 
of any real heat engine, limited only by the proper-
ties of the working gas, engine materials, and fric-
tion. These engines can run on any heat source 
of sufficient quality, including solar, chemical, and 
nuclear.

Compared to an internal combustion engine of a 
given power rating, Stirling engines have a higher 
initial  cost  and  are  usually  larger  and  heavier. 
However,  in  recent  years,  the  advantages  of 
Stirling engines have become increasingly signifi-
cant due to the rising concerns over energy and 
environmental issues.

The  Stirling  engine  is  a  closed  system  and  con-
tains a fixed quantity of gas that, in this kit, is air. 
Unlike other types of piston engines that require 
outside ventilation, the Stirling engine is sealed, no 
gas enters or leaves the engine, and no valves are 
required. The Stirling engine cycles through four 
main  processes—cooling,  compression,  heating 
and  expansion.  This  is  accomplished  by  moving 
the enclosed air back and forth between hot and 
cold heat exchangers.

The  round,  horizontal  heating  exchanger  in  con-
tact with the alcohol burner warms the working air 
and the finned cylinder on top cools it. A change 
in the enclosed air temperature will cause a cor-
responding  change  in  gas  pressure,  while  the 
motion of the piston causes the enclosed air to be 
alternately expanded and compressed.

In summary, the Stirling engine uses the energy 
difference between its hot and cold ends to create 
a cycle of alternately expanding and contracting a 
fixed amount of enclosed gas, and converting the 
temperature differences into mechanical power.

Summary of Contents for H8102

Page 1: ...1 OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC REVISED DECEMBER 2007 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ......

Page 3: ...James in the early 1800 s In the conversion of heat into mechanical work Stirling engines can achieve the highest efficiency of any real heat engine limited only by the proper ties of the working gas...

Page 4: ...t avoided WILL result in death or serious injury This symbol is used to alert the user to useful information about proper operation of the machine NOTICE 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING...

Page 5: ...he use of the Stirling engine many parts become hot enough to burn the skin DO NOT touch these parts until they are com pletely cooled 7 ALCOHOL DISPOSAL Always check your local codes and standards fo...

Page 6: ...l Needle Nose Pliers 1 Standard Screwdriver 3mm 1 Phillips Head Screwdriver 1 1 Compressed Air for cleaning As Needed Light Machine Oil As Needed Items Needed for Setup The Model H8102 was carefully p...

Page 7: ...H8102 Stirling Engine Machined Kit 1 5 Parts Breakdown Parts Breakdown...

Page 8: ...COOLING PISTION CONNECTOR 1 20 PH8102020 PIN 10MM 1 21 PH8102021 HEATING CYLINDER 1 22 PSB18M CAP SCREW M4 7 X 8 4 23 PH8102023 RADIATOR 1 24 PH8102024 COOLING CYLINDER BASE SUPPORT 1 25 PH8102025 WIC...

Page 9: ...s Many of the parts can be damaged by using excessive force A very small amount of silicon lubricant may assist in assembling sliding parts Use the Parts Breakdown on Page 5 and the specific instructi...

Page 10: ...le in the circular indent as shown in Figure 2 Clean out any metal debris after drilling Positioning the Pistons One piston needs to draw the air into its cylinder as the other piston pushes the air o...

Page 11: ...l of 99 pure isopropyl alcohol and mount the reservoir lid with the wick showing only about 1 2 3 Clean up any spills and remove the surplus fuel container away from the engine 4 Place the reservoir d...

Page 12: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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