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H7604 2000 Lb. Electric Winch

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11

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5.

  Retighten  the  clutch  knob  and  tighten 

the inner hex nut.

6.

  Attach  the  power  cord  to  the  12V  bat-

tery. 

7.

  Stand clear of the cable. Use the remote 

control to turn the winch 

ON

 and begin 

retracting the cable.

Maintenance

Occasionally examine the cable for 
any  fray or other  damage. Damage 
to  the  cable  can  significantly 
reduce the pulling capacity and will 
increase the  likelihood of breaking 
under  load.  This  could  cause  seri-
ous personal injury.

1.

  Occasionally  lubricate  the  cable  with  a 

light machine oil.

2.

  Grease  the  gears  every  6  months. 

Separate  the  left  and  right  housing  to 
expose  the  gears.  Use  a  good  quality 
waterproof grease.

Never use the hand crank to assist 
the operating winch. This will dam-
age the winch and may cause seri-
ous personal injury.

Never  wrap  the  cable  around  an 
object  and  attach  the  hook  to  the 
cable.  This  can  damage  the  object 
and  fray  or  kink  the  cable.  Should 
the  cable  or  pulling  object  break, 
serious personal injury could occur.

Winch

To operate the electric winch:

1.

  Place  the  vehicle  in  low  gear  (manual 

transmission) or Park (automatic trans-
mission).  Put  your  emergency  brake 
ON and block the wheels with suitable 
chocks. 

2.

  Attach the power and control cables to 

the winch.

3.

  Unlock  the  cable  by  turning  the  clutch 

knob  counterclockwise,  then  pull  out 
the amount of cable you need. Always 
leave  at  least  three  turns  of  cable  on 
the winch to prevent it from slipping off 
under initial tension.

4.

  Hook  onto  the  pulling  object  using  a 

pulling  point,  tow  strap,  or  chain  as 
shown in 

Figure 6

Figure 6.

 Cable attachment.

Summary of Contents for H7604

Page 1: ...IZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC EW7266 PRINTED IN CHINA 2000 LB ELECTRIC WINCH MODEL H7604 INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...1 SAFETY 3 Safety Instructions for Machinery 3 Additional Safety Instructions for Electric Winches 5 SECTION 2 SET UP 6 Inventory 6 Wiring 7 Mounting Receiver Hitch 8 Mounting Winch 9 SECTION 3 Operations 10 Pulling Capacity 10 Hand Crank 10 Receiver Hitch 10 Winch 11 Maintenance 11 ...

Page 4: ... pulling boats stuck vehicles and other heavy items This 2000 lb pulling capacity winch is pow ered by your 12V automotive battery The winch also has a built in carrying handle a quick attach mounting plate and a heavy duty bumper mount receiver hitch It is our pleasure to provide this manual with the Model H7604 It was written to encourage safety considerations and guide you through general opera...

Page 5: ...anger and are not a substitute for proper accident prevention measures 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MAC...

Page 6: ...p blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of check ing for keys and adjusting wrenches before turning machinery ON 17 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions tha...

Page 7: ...E Do not stand in line with or alongside the cable while the winch is operating If the cable breaks it can cause serious personal injury 6 WINCH LIMITS DO NOT attempt to exceed the pulling limits of the winch 7 SAFETY SPOTTER Use a spotter to help ensure safety when using the winch Be sure the spotter is out of the way of the vehicle and the cable before operating the winch 8 HAND CRANK Never use ...

Page 8: ...or a washer we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hardware store SECTION 2 SET UP Your winch left our warehouse carefully packed If you discover the winch is dam aged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the container and packing materials for possible inspecti...

Page 9: ... wiring set up however the alligator clips must be replaced with suit able connectors not included to allow the red wire to hook up to a positive 12V power source and the black wire to connect to the vehicle frame Route the wires through the vehicle in a way that will prevent damage to the wires during operation and mainte nance of the vehicle Important Wiring Reminders 1 Always wear ANSI approved...

Page 10: ...amp the receiver hitch to the truck bumper with C clamps 2 Use the holes in the receiver hitch as a guide for drilling four 1 2 mounting holes into the bumper Note Avoid drilling into any wiring that may be routed through the inside of the bumper DO NOT weld or drill additional holes in the hitch This will weaken the hitch and may cause it to break 3 Mount the receiver hitch permanently with four ...

Page 11: ...y 1 Select a mounting location on your bumper boat trailer truck bed or some other suitable location 2 Place the winch in the desired mounting location and mark the location of the mounting holes with a scribe or some other marking tool 3 Drill out the holes for mounting the winch 4 Mount the winch to the vehicle using Grade 5 hex bolts of at least 3 8 diam eter with lock washers flat washers and ...

Page 12: ...Figure 4 Pulling capacity chart Pulling Capacity Receiver Hitch SECTION 3 Operations To use the receiver hitch 1 Turn the tow vehicle OFF and engage the parking brake 2 Slide a draw bar with a hitch ball into the receiver and secure it with a hitch pin 3 Connect the trailer to the hitch ball and attach the safety chains to the receiver hitch To use the hand crank 1 Turn the clutch knob clockwise u...

Page 13: ...crank to assist the operating winch This will dam age the winch and may cause seri ous personal injury Never wrap the cable around an object and attach the hook to the cable This can damage the object and fray or kink the cable Should the cable or pulling object break serious personal injury could occur Winch To operate the electric winch 1 Place the vehicle in low gear manual transmission or Park...

Page 14: ... for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back w...

Page 15: ...___2 8 Years ____8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____0 2 ____3 5 ____6 9 ____10 7 Do you think your machine represents a good value ____Yes ____No 8 Would you recommend Grizzly Industrial to a friend ____Yes ____No 9 Would you allow us to use your name as a reference for our customers in your area Note We never use names more than 3 times ____Yes ____No 10 ...

Page 16: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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