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H2909 18 Gauge Stapler Kit

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Compressed Air System

Safety Yoke Mechanism

The safety yoke is a mechanical
device that can fail. Never rely on the
safety yoke mechanism as an excuse
to point the stapler at yourself or any
bystanders. Serious injury may occur.

Exceeding the maximum permissible
operating pressure may cause the sta-
pler to explode, blowing metal frag-
ments in all directions. To protect
yourself from serious personal injury,
DO NOT allow your air compressor to
exceed the recommended pressure
when connected to this stapler! 

The Model H2909 is designed to be oper-

ated at 60-100 psi. 

Do not exceed the

maximum operating pressure for your
model.

Before you use your new stapler, install the

3

8

" quick connect fitting that comes with the

stapler. Install a female 

3

8

" fitting on the air

hose. Regulate the air pressure on your air

compressor to barely over the minimum psi

for your model.

Many pneumatic tools benefit from an in-
line filter/lubricator/regulator unit. This
attachment is connected by hoses
between the air compressor and the sta-
pler. Using this unit protects your tool from
damaging water build-up, allows you to
adjust and maintain constant air pressure
to your tool, and saves you the inconve-
nience of having to manually lubricate your
tool every time you use it. Check the cur-
rent Grizzly catalog for availability of this
unit. If you plan on installing a filter/lubrica-
tor/regulator unit in your compressed air
system, always follow the connection
instructions that come with the unit.

A safety yoke mechanism (bump fire) on

the nose of the stapler acts as a secondary

safety device. When the trigger is pressed,

the stapler will not fire until the safety yoke

mechanism is depressed.

Before you use your stapler for the first

time, check the safety yoke mechanism to

ensure proper function. To do this:

1.

Make sure the stapler is discon-
nected from the air supply!

2.

Make sure the magazine is empty and

contains no staples.

3.

Make sure the trigger and the safety

yoke mechanism move up and down

without sticking.

4.

Connect the stapler to the air supply.

5.

Without pressing the trigger

,

depress the safety yoke mechanism

against a scrap piece of wood that is

clean and free of any knots, staples,

or other foreign objects. If the stapler

does not fire, then the safety yoke

mechanism is working correctly. If the

stapler 

does fire

when you do this,

immediately disconnect the stapler

from the air supply and call our cus-

tomer service for help.

Similarly if the stapler fires when the trigger

is pulled, 

without the safety yoke mech-

anism being depressed

, then the stapler

is not working properly.

If either of these two conditions develop

after you have used your stapler for a peri-

od of time, check the lubrication of these

mechanisms.

Summary of Contents for H2909

Page 1: ...IAL INC 1821 VALENCIA ST BELLINGHAM WA 98227 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PRINTED IN TAIWAN 18 GAUGE STAPLER KIT MODEL H2909 INSTRUCTION MANUAL ...

Page 2: ...ety messages by them selves do not eliminate danger and are not a substitute for proper accident pre vention measures NOTICE Safety Instructions For Power Tools 1 KEEP ALL SAFETY DEVICES IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before operation 3 KEEP WORK AREA CLEAN Cluttered areas and ...

Page 3: ...ols AMP LENGTH RATING 25ft 50ft 100ft 0 6 18 16 16 7 10 18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No 15 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS before ser vicing and changing accessories 17 REDUCE THE RISK OF UNINTEN TIONAL STARTING Make sure switch i...

Page 4: ...per sonal injury 3 DO NOT PLACE HANDS NEAR STAPLE POINT OF ENTRY Staple can deflect and tear through the sur face of the workpiece puncturing your hand or fingers 4 NEVER CONNECT THE STAPLER TO PRESSURIZED OXYGEN OR OTHER COMBUSTIBLE GASES as a power source Only use filtered lubricated and regulated compressed air 5 NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE STAPLER Vapors in the t...

Page 5: ...nd a durable plastic carrying case We are pleased to provide this manual with the Model H2909 It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance This manual represents our effort to produce the best documentation possible The specifications details and pho tographs in this manual represent the Model H2909 as supplied when the manu ...

Page 6: ...ime you use it Check the cur rent Grizzly catalog for availability of this unit If you plan on installing a filter lubrica tor regulator unit in your compressed air system always follow the connection instructions that come with the unit A safety yoke mechanism bump fire on the nose of the stapler acts as a secondary safety device When the trigger is pressed the stapler will not fire until the saf...

Page 7: ...ing magazine latch Figure 3 Depth adjustment wheel Figure 2 Loading staples into stapler 5 Push the magazine cover forward until the magazine latch locks in place 1 Rotate the depth adjustment wheel shown in Figure 3 clockwise to increase the nail depth 2 Rotate the finger wheel counter clock wise to decrease the nail depth If you have not read the safety instruc tions in this manual do not operat...

Page 8: ...t far enough then adjust the air pressure More air pressure will make the staple go deeper and less air pressure will decrease the staple penetration Figure 4 Example of staple deflection Always disconnect air from stapler whenever clearing a jammed staple Clearing Jammed Staples The most frequent situation with any type of stapler is a staple jam A jammed staple must be cleared before using the s...

Page 9: ...sing seri ous personal injury Oiling Stapler Special oil has been included with your new Grizzly stapler to help maintain its useful life Place one drop of oil in the sta pler air inlet as shown in Figure 5 before every use Wipe off any excess oil near the stapler exhaust to avoid dust build up When the oil that was included with the stapler has been completely used replace with Grizzly Model G282...

Page 10: ...sily slide into the cylinder Do not force the piston into the cylinder If the piston is not easily inserted double check the alignment of the piston shaft with the grooves on the guide 11 After the piston is inserted correctly close the magazine Replace the rear cap assembly and tighten the 4 cap screws 12 For more assistance or to install a complete O ring set refer to the appropriate breakdown d...

Page 11: ...H2909 18 Gauge Stapler Kit 10 H2909 PART BREAKDOWN ...

Page 12: ...PPED PIN 27 PH2909027 SPRING 28 PH2909028 SAFETY LEVER 29 PH2909029 LOCK NUT 30 PH2909030 POSITIONING PLATE 31 PH2909031 ADJUSTMENT NUT 32 PH2909032 GUIDE PLATE 35A PH2909035A SWITCH 36 PH2909036 SET SHAFT 37 PH2909037 SAFETY LEVER 38 PH2909038 LOCK WASHER 39 PH2909039 CAP SCREW 40 PH2909040 CAP SCREW 41 PH2909041 SOCKET 42 PH2909042 NOSE COVER 43 PH2909043 NOSE COVER 44 PH2909044 CAP SCREW 45 PH2...

Page 13: ...t staples 2 Use undamaged staples 3 Tighten magazine and nose screws 4 Replace worn or dam aged parts 1 Clear stapler magazine or discharge area 2 Replace piston shaft 3 Check increase air pres sure PROBLEM CAUSE ACTION 12 1 O rings in trigger valve housing are damaged 1 Loose screws in housing 2 Damaged O ring 3 Loose air fitting 1 Damaged seal 1 Air leaks 2 Dirt in nose 3 Dirt or damage prevents...

Page 14: ...for death injuries to persons or property or for incidental con tingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back w...

Page 15: ...you think your purchase represents good value ___Yes ___No 15 Would you recommend Grizzly to a friend ___Yes ___No 16 Would you allow us to use your name as a refer ence for Grizzly customers in your area Note We never use names more than three times ___Yes ___No 17 Comments ________________________________ _________________________________________ _________________________________________ _______...

Page 16: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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