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Thermal Relay Overload 

Amp Adjustment Dial:

 

Turn this dial to meet your 

motor manufacturer's 

thermal overload amp setting 

specification. Typically this 

setting is 100-110% of what is 

listed on the motor data plate as 

the max amp load. Remember, 

turning this dial has no effect 

on increasing motor 

horsepower. If this dial is turned 

to an amp setting that is too 

high, the motor can overheat 

and be damaged before the 

relay trips.

Trip Indicator:

 If the window 

is flagged yellow, the thermal 

relay has tripped.

Manual Trip Test Lever:

 

If the thermal relay function 

is in question, use a wooden 

toothpick to slide the yellow test 

lever to the left. If the motor 

shuts off, the thermal relay has 

tripped and is functional.

ON Button:

 

When pushed, power is sent 
to the magnetic field coil and 
the contactor closes and 
sends power to the motor.

Manual/Auto Reset Lever:

 

In the up position, the 
thermal relay is in manual 
reset mode, where if tripped, 
you must first push the 
red and then the green 
ON button reset button 
on the outside of the main 
cover to reset the thermal 
relay. In the down position, 
the thermal relay will 
automatically reset when it 
has cooled. 

Reset Button:

 

When pushed, the thermal 
relay is reset and the 
yellow flag shown in the trip 
indicator window is cleared.

Manual Contactor Override Lug:

 

When pushed, the contactor is 

manually closed for troubleshooting 

purposes only.

OFF Button:

 

When pushed, the current going to the magnetic field coil is cut, which 

opens the contactor and cuts power to the motor.

Parts Breakdown

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1

P4571001

SWITCH BOX

6

P4571006

CONTACTOR RETAINER 

2

P4571002

SWITCH BOX COVER ASSEMBLY

7

PS55M

PHLP HD SCR M3-.5 X 10

2-1

P4571002-1

DATA LABEL, HNFB-16KK

8

P4571008

CAPTURED GROUND SCR  M4-.7 X 10

3

P4571003

CONTACTOR TECO CN-16 230V

9

PS10

PHLP HD SCR 10-24 X 1-1/2

4

P4571004

FIELD SWITCH TECO CNA-1

10

P4571010

LIQUID-TITE STRAIN RELIEF

5

P4571005

RELAY TECO RHN-10K 5.5-8.5A

11

P4571011

RUBBER SEAL

11

10

9

5

2

4

6

7

8

1

3

2-1

COPYRIGHT © JANUARY, 2008 BY GRIZZLY INDUSTRIAL, INC. 

WARNING: NO PORTION OF THIS MANUAL MAY BE 

REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

 #CR10353  PRINTED IN TAIWAN 

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