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Model G1163P (Mfd. Since 7/15)

-17-

Figure 15. Removing switch disabling key from 

paddle switch.

Test Run

Once assembly is complete, test run the machine 
to  ensure  it  is  properly  connected  to  power  and 
safety components are functioning properly.

If you find an unusual problem during the test run, 
immediately stop the machine, disconnect it from 
power, and fix the problem BEFORE operating the 
machine again. The 

Troubleshooting table in the 

SERVICE section of this manual can help.

DO NOT start machine until all preceding 

setup instructions have been performed. 

Operating an improperly set up machine 

may result in malfunction or unexpect-

ed results that can lead to serious injury, 

death, or machine/property damage.

Serious injury or death can result from 

using this machine BEFORE understanding 

its controls and related safety information. 

DO NOT operate, or allow others to operate, 

machine until the information is understood. 

To test run the machine:

1.  Clear all setup tools away from machine.

2.  Connect machine to power supply.

3.  Turn  machine  ON,  verify  motor  operation, 

and then turn machine 

OFF.

 

The  motor  should  run  smoothly  and  without 
unusual problems or noises.

The  test  run  consists  of  verifying  the  following: 
1) The motor powers up and runs correctly, and 
2) the safety disabling mechanism on the switch 
works correctly.

4.  Remove  switch  disabling  key,  as  shown  in 

Figure 15.

5.  Try to start machine with paddle switch. The 

machine should not start.

— If  the  machine  does not  start,  the  switch 

disabling feature is working as designed.

— If the machine does start, immediately stop 

the machine. The switch disabling feature 
is not working correctly. This safety feature 
must work properly before proceeding with 
regular  operations.  Call  Tech  Support  for 
help.

Summary of Contents for G1163P

Page 1: ...ULY 2015 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL14597 PRINTED IN TAIWAN MODEL G1163P PORTABLE DUST COLLECT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...d for Setup 12 Unpacking 12 Inventory 13 Site Considerations 13 Assembly 14 Collection System 15 Power Connection 16 Test Run 17 SECTION 4 OPERATIONS 18 General 18 Machine Storage 18 SECTION 5 ACCESSO...

Page 4: ...ocumenta tion is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have ques tions or need help contact us with the information below Before...

Page 5: ...Model G1163P Mfd Since 7 15 3 Identification To reduce your risk of serious injury read this entire manual BEFORE using machine Collection Bag Carrying Handle Safety Paddle Switch Caster...

Page 6: ...ctrical Power Requirement 120V or 240V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 7A at 120V 3 5A at 240V Minimum Circuit Size 15A at 120V 15A at 240V Connection Type Cord Plug...

Page 7: ...Radial Fin Impeller Size 10 in Impeller Blade Thickness 3 32 in Construction Upper Bag Fabric Base Steel Sheet Metal w Casters Caster Four Plastic Impeller Cast Aluminum Paint Type Finish Powder Coate...

Page 8: ...of DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTN...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...e machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST PARTICLES AND IGNITION SOURCES DO NOT oper...

Page 11: ...ration and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure abo...

Page 12: ...ust meet the following size requirements Minimum Gauge Size 120V 16 AWG Minimum Gauge Size 240V 16 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In th...

Page 13: ...in Figure 3 3 Use wire nuts to connect the wires as indicat ed in Figure 4 Twist all three wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose 120 Vol...

Page 14: ...9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied wi...

Page 15: ...fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Hardware and Tools and Locati...

Page 16: ...osition the collector body and fan motor assembly on the base then secure it with the flange bolts as shown in Figure 8 Figure 8 Mounting the collector body assembly to the base Flange Bolts 1 4 20 X...

Page 17: ...will arc to the near est grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting d...

Page 18: ...onnecting power Disconnecting Power 1 Turn the machine power switch OFF 2 Grasp the molded plug and pull it completely out of the receptacle Do not pull by the cord as this may damage the wires inside...

Page 19: ...FORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run the machine 1 Clear all setup tools awa...

Page 20: ...do not recommend using ducting longer than 10 feet Otherwise dust collection efficiency will be greatly reduced When the dust collector is not in use unplug the power cord from the power source Place...

Page 21: ...ounding Kit W2046 Shop Vacuum Adapter 21 2 x 21 2 We ve hand picked a selection of dust collection components commonly needed to connect the Model G1163P to basic machinery Figure 16 Dust collection a...

Page 22: ...ancer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses Figure 20 Hearing protection assortment H4978 Delu...

Page 23: ...e the impeller to the shaft These can be accessed through the inlet cover as shown in Figure 23 Tighten the fasteners as needed Figure 23 Impeller screw locations Cap Screw Set Screw Always empty the...

Page 24: ...FF switch 6 Test repair replace Machine has vibration or noisy operation 1 Motor or component is loose 2 Motor mount loose broken 3 Machine is incorrectly mounted or sits unevenly 4 Motor fan is rubbi...

Page 25: ...the duct line A plumbing snake may be necessary 3 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to Collection System beginning on Page 15 4 Pr...

Page 26: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 27: ...VAC 240 VAC 5 15 Plug 240 Volt Motor Paddle Switch Hot Hot Ground 6 15 Plug As Recommended 240 VAC Ground Wt Wt Start Capacitor 200MFD 125VAC Run Capacitor 30MFD 250VAC Start Capacitor 200MFD 125VAC R...

Page 28: ...163P011V2 IMPELLER 10 CAST ALUMINUM V2 09 12 26 P1163P026 FLAT WASHER 5 16 12 P1163P012 SET SCREW 5 16 18 X 3 8 27 P1163P027 HANDLE COVER 14 P1163P014 COLLECTOR BODY W HANDLE 28 P1163P028 HANDLE CAP 1...

Page 29: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 30: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 31: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 32: ......

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