background image

Model G1163/G1163P (Mfg. Since 9/12)

-15-

Material Selection

you have many choices regarding dust collection 
ducting, but flexible hose is the most common for 
this size of machine. however, be aware that there 
is a fire or explosion hazard if plastic duct material 
is used for dust collection without being grounded 
against static electrical charge build-up.

Flexible  rubber  hose,  polyethylene,  plastic  flex-
hose  and  other  flexible  ribbed  hose  is  gener-
ally used for short runs. there are many different 
types of flex hose on the market today. these are 
manufactured  from  materials  such  as  polyethyl-
ene, pvC, cloth hose dipped in rubber and even 
metal, including steel and aluminum.

if using flex-hose, you should choose one of the 
many  types  that  are  designed  specifically  for 
the movement of solid particles, i.e. dust, grains 
and  plastics.  however,  the  cost  of  specifically 
designed  flexible  duct  can  vary  greatly.  Grizzly 
offers polyethylene and steel flex hose.

Collection System

Always guard against 

static electrical build up 

by grounding all dust 

collection lines.

duct Grounding

plastic flex-hose is an insulator, and dust particles 
moving  against  the  walls  of  the  hose  creates  a 
static  electrical  build  up.  this  charge  will  build 
until  it  discharges  to  a  ground.  if  a  grounding 
medium is not available to prevent static electrical 
build up, the electrical charge will arc to the near-
est  grounded  source.  this  electrical  discharge 
may  cause  an  explosion  and  subsequent  fire 
inside the system.

to protect against static electrical build up inside 
a non-conducting duct, a bare copper wire should 
be  placed  inside  the  duct  along  its  length  and 
grounded  to  the  dust  collector.  you  must  also 
confirm  that  the  dust  collector  is  continuously 
grounded through the electrical circuit to the elec-
tric service panel.

figure 12. Ground jumper wire when using 

plastic blast gates or elbows and metal duct.

plastic 

Blast 

Gate

Metal 

Duct

Copper 

Ground 

Wire

figure 13. Flex-hose grounded to machine.

Ground Screw

internal Ground Wire

External Ground Wire

We  also  recommend  wrapping  the  outside  of  all 
plastic ducts with bare copper wire to ground the 
outside of the system against static electrical build 
up.  Wire  connections  at  y’s  and  t’s  should  be 
made with wire nuts.

Be  sure  that  you  extend  the  bare  copper  wire 
down  all  branches  of  the  system.  Do  not  forget 
to connect the wires to each other with wire nuts 
when two branches meet at a “y” or “t” connec-
tion. 

Ensure that the entire system is grounded. if using 
plastic blast gates to direct air flow, the grounding 
wire must be jumped (

figure 12) around the blast 

gate without interruption to the grounding system.

attach  the  bare  ground  wire  to  each  stationary 
woodworking  machine  and  attach  the  dust  col-
lector  frame  with  a  ground  screw,  as  shown  in 

figure 13. Ensure that each machine is continu-
ously grounded to the grounding terminal in your 
electric service panel.

Flex 

hose

Summary of Contents for G1163

Page 1: ...2013 BL Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc BL14597 printed in TAIWAN MODEL G1163 G1163P PORTABLE DUST COLL...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...3 SETUP 12 Needed for Setup 12 Unpacking 12 Inventory 13 Site Considerations 13 Placement Location 13 Assembly 14 Collection System 15 Material Selection 15 Duct Grounding 15 Power Connection 16 Conn...

Page 4: ...hese documents as soon as they are complete Manufacture Date of Your Machine Manual Accuracy We stand behind our machines If you have any questions or need help use the information below to contact us...

Page 5: ...nts Terminology Figure 1 Model G1163 features shown Caster Safety Paddle Switch To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any...

Page 6: ...16 in Electrical Power Requirement 120V 240V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 7A at 120V 3 5A at 240V Minimum Circuit Size 15A at 120V 15A at 240V Switch Safety Paddle...

Page 7: ...l Area 2 cu ft Upper Bag Diameter 13 1 2 in Upper Bag Length 24 in Impeller Information Impeller Type Radial Fin Impeller Size 10 in Impeller Blade Thickness 3 32 in Construction Upper Bag Fabric Base...

Page 8: ...proof dANGEROUS ENvIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it...

Page 10: ...p on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST ParTICLES aND IGNITIoN SoUrCES DO NOT operate the dust collector in areas were explos...

Page 11: ...during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if y...

Page 12: ...Gauge Size 120V 16 AWG Minimum Gauge Size 240V 16 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns gro...

Page 13: ...ted in Figure 4 3 Use wire nuts to connect the wires as indicat ed in Figure 5 Twist all three wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose 120...

Page 14: ...ses dur ing the entire setup pro cess Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage plea...

Page 15: ...ower connection to prevent unsupervised use Figure 7 Minimum working clearances 44 18 Inventory The following is a list of items shipped with your machine Before beginning setup lay these items out an...

Page 16: ...2 Position the collector body and fan motor assembly on the base then secure it with the flange bolts as shown in Figure 9 Figure 9 Mounting the collector body assembly to the base Flange Bolts 1 4 20...

Page 17: ...rge will arc to the near est grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conductin...

Page 18: ...objects heat sources harsh chemi cals water damp areas etc To avoid unexpected startups or property dam age use the following steps whenever connecting or disconnecting the machine Connecting Power 1...

Page 19: ...s at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Verify that the machine is operating cor...

Page 20: ...ts sucked into the inlet will hit the impeller blade Failure to heed this warning could result in personal injury or property damage General Operating the Model G1163 G1163P is simple and straightforw...

Page 21: ...Hose 4 x 10 W1314 Wire Hose Clamp 21 2 W1317 Wire Hose Clamp 4 W1044 Dust Collection Adapter 21 2 x 4 W1007 Plastic Blast Gate 4 W1053 Grounding Kit W2046 Shop Vacuum Adapter 21 2 x 21 2 We ve hand p...

Page 22: ...tor shaft Any unusual vibration or noise may be an indication the impeller has loosened A set screw and a left hand cap screw secure the impeller to the shaft These can be accessed through the inlet c...

Page 23: ...tch 6 Test repair replace Machine has vibration or noisy operation 1 Motor or component is loose 2 Motor mount loose broken 3 Machine is incorrectly mounted or sits unevenly 4 Motor fan is rubbing on...

Page 24: ...in the duct line A plumbing snake may be necessary 3 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to Collection System beginning on Page 15 4...

Page 25: ...rent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverter...

Page 26: ...120 VAC 240 VAC 5 15 Plug 240 Volt Motor Paddle Switch Hot Hot Ground 6 15 Plug As Recommended 240 VAC Ground Wt Wt Start Capacitor 200MFD 125VAC Run Capacitor 30MFD 250VAC Start Capacitor 200MFD 125V...

Page 27: ...P1163023 CLAMP 11V3 P1163011V3 IMPELLER 10 CAST ALUMINUM V3 09 12 25 PN40 ACORN NUT 5 16 18 12 PSS02 SET SCREW 5 16 18 X 3 8 26 PW07 FLAT WASHER 5 16 14V3 P1163014V3 BODY W HANDLE V3 12 09 27 P1163027...

Page 28: ...FLAT WASHER 5 16 12 PSS02 SET SCREW 5 16 18 X 3 8 27 P1163027 HANDLE COVER 14 P1163P014 COLLECTOR BODY W HANDLE 28 P1163028 HANDLE CAP 15 P1032019 GASKET 29 PLABEL 14 ELECTRICITY LABEL 16V2 P1163P016V...

Page 29: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 30: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 31: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 32: ......

Reviews: