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Grizzly G1011Z, Instruction Manual

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Grizzly G1011Z Instruction Manual Download Page 30

G1011 7" x 12'' Bandsaw

-29-

224  PW03M 

FLAT WASHER 

301  P1011Z301  KNOB
302  P1011Z302  GUIDE BAR COVER
303  PSB31M 

CAP SCR M8-1.25 x 25mm

304  P1011Z304  SETSCREW
305  P1011Z305  GUIDE BAR
308  P1011Z308  DOWEL PIN
309  P1011Z309  BLADE GUIDE BRACKET
310  P1011Z310  STRAIGHT BUSHING
312  P1011Z312  ECCENTRIC BUSHING
313  PSB13M 

CAP SCR M8-1.25 x 30mm

314  PW01M 

FLAT WASHER 8mm

316  P1011Z316  BLADE GUIDE SUBPLATE
318  P1011Z318  GUIDE BAR CRADLE
319  PSS12M 

SETSCREW M6-1 x 25mm

320  PN01M 

HEX NUT M6-1

321  P1011Z321  GIB
401  P1011Z401  BACK PANEL
402  P1011Z402  DRIVE PULLEY
403  PVM34 

V-BELT M34 3L340

404  P1011Z404  BELT GUARD
405  P1011Z405  STUD
406  PW01M 

FLAT WASHER 8mm

407  P1011Z407  KNOB-PULLEY COVER
408  P1011Z408  MOTOR PULLEY
409A P1011Z409A MOTOR MOUNT
409B P1011Z409B MOTOR MOUNT
410  P1011Z410  MOTOR MOUNT PLATE
411  P1011Z411  MOTOR 1 HP
412  PLW05M 

LOCK WASHER 12mm

413  PSB36M 

CAP SCR M12-1.75 x 25mm

414  P1011Z414  DRIVE WHEEL
415  P1011Z415  SPEED REDUCER
416  PSB47M 

CAP SCR M10-1.5 x 30mm

417  PSS05M 

SETSCREW M5-.8 x 10mm

418  PB31M 

HEX BOLT M10-1.5 x 40mm

420  PB03M 

HEX BOLT M8-1.25 x 16mm

421  PLW04M 

LOCK WASHER 8mm

REF 

PART # 

DESCRIPTION

422  PW01M 

FLAT WASHER 8mm

423  P1011Z423  KNOB-MTR ADJUST PLATE
424  PW01 

FLAT WASHER 

1

⁄

2

"

428  PB03M 

M8-1.25 x 16mm

429  PLW04M 

LOCK WASHER 8mm

430  PW01M 

FLAT WASHER 8mm

501  PSB13M 

CAP SCR M8-1.25 x 30mm

502  PW01M 

FLAT WASHER 8mm

503  P1011Z503  BLADE GUIDE BRACKET
506  PSB12M 

CAP SCR M8-1.25 x 40mm

507  P1011Z507  GUIDE BAR
509  P1011Z509  DOWEL PIN
510  PSS24M 

SETSCREW M5-.8 x 20mm

511  P1011Z511  JAM NUT
512  P1011Z512  ECCENTRIC BUSHING 
513  P1011Z513  BEARING
514  P1011Z514  STRAIGHT BUSHING
515  P1011Z515  SOC HD CAP SCREW
516  P1011Z516  BEARING
517  P1011Z517  SPACER
601  P1011Z601  FLOW CONTROL VALVE  
602  P1011Z602  90 DEG CONNECTOR
603  P1011Z603  STRAIGHT CONNECTOR
604  P1011Z604  HYDRAULIC HOSE
605  P1011Z605  HYDRAULIC CYLINDER
606  P1011Z606  CLEVIS
607  P1011Z607  LOCKNUT
608  P1011Z608  PIN
609  P1011Z609  SNAP RING
610  P1011Z610  SNAP RING
611  P1011Z611  SHAFT

REF 

PART # 

DESCRIPTION

Summary of Contents for G1011Z

Page 1: ...MODEL G1011Z INSTRUCTION MANUAL COPYRIGHT 1999 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL IN...

Page 2: ...TIONS 8 4 ADJUSTMENTS CONTROLS 9 HEAD PRESSURE 10 TENSION TRACKING 11 BLADE GUIDES 12 HORIZONTAL STOP SCREW 13 AUTO SHUT OFF 13 5 OPERATIONS PRE RUN CHECK 14 BLADE SELECTION 15 CHANGING BLADES 16 CUTT...

Page 3: ...le or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided W...

Page 4: ...tions For Power Tools 13 DON T OVERREACH Keep proper foot ing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lu...

Page 5: ...eye injury Always wear safety glass es or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glass...

Page 6: ...ays repair or replace extension cords when they become worn or damaged Grounding This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into is actua...

Page 7: ...c C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the loc...

Page 8: ...y occur Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a solvent cleaner or citrus based degreaser Avoid...

Page 9: ...and space for auxiliary stands and or work tables Also consider the rela tive position of each machine to one another for efficient material handling Be sure to allow your self sufficient room to safe...

Page 10: ...lade Guide Locking Knobs C Control Panel Contains On Off buttons Power On indicator light Coolant On Off switch and the Feed Rate valve D Flexible Coolant Line E Motor Mount E1 and Belt Guard E2 F Coo...

Page 11: ...down at a slow steady rate You should be able to stop its travel with a light upward force from one or two fingers 4 If it is hard to stop the travel then the spring tension is too weak Turn the adju...

Page 12: ...econnect the machine to power and turn the machine on for just a few seconds Observe the action of the blade and the wheel during this test being sure to maintain a safe distance should the blade beco...

Page 13: ...n 003 and 005 away from the edge of the blade It may help to use a feeler gauge to check the gap Be sure to adjust both the left and right hand sides Securing Cap Screws Support Bearing Fine Adjustmen...

Page 14: ...r the saw bow pivot point next to the hydraulic cylinder See Figure 8 Turn the saw on after making sure the blade tensioning and tracking is correct and lower the saw bow slowly The saw should turn of...

Page 15: ...and Feeds Has the proper cut ting speed been selected for the type of material to be cut Has the proper feed rate for the bow been set for the type of material to be cut 5 Vise Is the material to be...

Page 16: ...hen to the other in a wave like pattern A straight set is alternating teeth set right then left Always select and use good quality saw blades and choose the right blade for the job Discuss your cuttin...

Page 17: ...blade so the teeth are pointing down and toward the right when you are facing the front of the machine There are blade tooth direction labels on the front of the saw If the teeth will not point downwa...

Page 18: ...g speeds and pulley selection The speed is changed by moving the V belt onto the different sized pulleys on the motor and the saw See Figure 12 1 Remove the belt guard 2 Loosen the motor tension knob...

Page 19: ...dependent upon the type of material being cut and the quantity Directing coolant on the cut keeps the blade and workpiece from overheating and it flushes the metal chips away from the tooth area to ke...

Page 20: ...de of the vise slides along the bed when the handle lifts the threads off the lead screw See Figure 16 Place the material to be cut between the sides of the vise jaws and move the sliding portion as c...

Page 21: ...ps won t begin to corrode the working surfaces of the bandsaw Protect the table surfaces with a light coating of oil periodically especially when the saw will not be used for a time period Table Make...

Page 22: ...il if it becomes necessary to change or add to the oil Lubrication Always be aware of the condition of your bandsaw before using it Routinely check the condition of the following items and repair or r...

Page 23: ...of our cur rent catalog for complete information regard ing Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assis tan...

Page 24: ...45 90 Blade Size 1 x 101 Blade Speeds 63 106 156 206 FPM Construction Main Body Cast Iron Stand Formed and Welded Wheels Cast Iron Gear Box Sealed Lubricated Worm Gear Blade Guides 7 Ball Bearing Guid...

Page 25: ...switch not adjusted CORRECTIVE ACTION 1 Use finer tooth blade make sure at least three teeth contact the workpiece 2 Use coolant or increase coolant flow or use coarser tooth blade 3 Decrease feed rat...

Page 26: ...fuses or circuit break ers in power line 4 Motor overloaded 1 Excessive feed pressure 2 Blade is dull CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspect all lead connections on motor s...

Page 27: ...x 12 Bandsaw G1011Z 110 Volt Wiring Diagram Limit Switch To Motor To Pump Light Start Stop Pump Switch Switch Switch Copyright Grizzly Industrial Inc 12 15 18 Ground Control Panel 110 Volt Power Magne...

Page 28: ...G1011Z WIRE DIAGRAM 110 VOLT WHITE GROUND TO 110 VOLT POWER SUPPLY NOTE THE WIRES FROM THE POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGABLE THEREFORE COLORS ARE NOT SPECIFIED Grizzly Indu...

Page 29: ...3 SETSCREW 074 P1011Z074 CLAMP SPINDLE 079 P1011Z079 PUMP 102 PSB540M CAP SCR M5 8 x 10mm 103 P1011Z103 BLADE GUARD REF PART DESCRIPTION 113 P1011Z113 SAW BOW 114 P1011Z114 TILT ARM 117 P1011Z117 PIN...

Page 30: ...Z414 DRIVE WHEEL 415 P1011Z415 SPEED REDUCER 416 PSB47M CAP SCR M10 1 5 x 30mm 417 PSS05M SETSCREW M5 8 x 10mm 418 PB31M HEX BOLT M10 1 5 x 40mm 420 PB03M HEX BOLT M8 1 25 x 16mm 421 PLW04M LOCK WASHE...

Page 31: ...30 G1011 7 x 12 Bandsaw MAIN BODY...

Page 32: ...G1011 7 x 12 Bandsaw 31 SAW BOW ASSEMBLY...

Page 33: ...32 G1011 7 x 12 Bandsaw UPPER WHEEL ASSEMBLY...

Page 34: ...G1011 7 x 12 Bandsaw 33 UPPER GUIDE ASSEMBLY...

Page 35: ...34 G1011 7 x 12 Bandsaw GEAR BOX MOTOR...

Page 36: ...G1011 7 x 12 Bandsaw 35 LOWER GUIDE ASSEMBLY...

Page 37: ...36 G1011 7 x 12 Bandsaw HYDRAULICS...

Page 38: ...G1011 7 x 12 Bandsaw 37 NOTES...

Page 39: ...be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising fro...

Page 40: ...001 50 000 __ 70 001 80 000 6 To which age group do you belong __20 30 __31 40 __41 50 __51 60 __61 70 __71 7 Which of the following machines or accessories do you own Check all that apply __Engine L...

Page 41: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Cat...

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