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Grizzly G1011Z, Instruction Manual

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Grizzly G1011Z Instruction Manual Download Page 2

G1011 7" x 12'' Bandsaw

-1-

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

PAGE

1. SAFETY RULES

 

SAFETY INSTRUCTIONS FOR POWER TOOLS .................................................. 2-3

 

SAFETY INSTRUCTIONS FOR METAL-CUTTING BANDSAWS ..............................4

2. CIRCUIT REQUIREMENTS

 

110V OPERATION ......................................................................................................5

 

FUSING .......................................................................................................................5

 

EXTENSION CORDS ..................................................................................................5

 

GROUNDING ..............................................................................................................5

3. GENERAL INFORMATION

 

COMMENTARY ..........................................................................................................6

 

UNPACKING ...............................................................................................................7

 

CLEAN UP ..................................................................................................................7

 

SITE CONSIDERATIONS ...........................................................................................8

4.

 

ADJUSTMENTS

 

CONTROLS ................................................................................................................9

 

HEAD PRESSURE ....................................................................................................10

 

TENSION / TRACKING .............................................................................................11

 

BLADE GUIDES ........................................................................................................12

 

HORIZONTAL STOP SCREW ................................................................................. 13

 

AUTO SHUT-OFF .................................................................................................... 13

5. OPERATIONS

 

PRE-RUN CHECK ................................................................................................... 14

 

BLADE SELECTION ................................................................................................ 15

 

CHANGING BLADES ............................................................................................... 16

 

CUTTING SPEED .................................................................................................... 17

 

ADJUSTING FEED RATE ........................................................................................ 18

 

COOLANT ................................................................................................................ 18

 

GUIDE ADJUSTMENT ............................................................................................. 19

 

VISE AND STOP ...................................................................................................... 19

6. MAINTENANCE 

 

TABLE ...................................................................................................................... 20

 

V-BELT ..................................................................................................................... 20

 

LUBRICATION ......................................................................................................... 21

 

COOLANT SYSTEM ................................................................................................ 21

 

MISCELLANEOUS ................................................................................................... 21

7. CLOSURE

 ...................................................................................................................... 22

MACHINE DATA

 ................................................................................................................ 23

TROUBLESHOOTING

 ..................................................................................................24-25

WIRING DIAGRAMS

 ....................................................................................................26-27

PARTS LIST

 .................................................................................................................28-29

PARTS DIAGRAMS

 ......................................................................................................29-36

WARRANTY AND RETURNS

 ........................................................................................... 38

Summary of Contents for G1011Z

Page 1: ...MODEL G1011Z INSTRUCTION MANUAL COPYRIGHT 1999 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL IN...

Page 2: ...TIONS 8 4 ADJUSTMENTS CONTROLS 9 HEAD PRESSURE 10 TENSION TRACKING 11 BLADE GUIDES 12 HORIZONTAL STOP SCREW 13 AUTO SHUT OFF 13 5 OPERATIONS PRE RUN CHECK 14 BLADE SELECTION 15 CHANGING BLADES 16 CUTT...

Page 3: ...le or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided W...

Page 4: ...tions For Power Tools 13 DON T OVERREACH Keep proper foot ing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lu...

Page 5: ...eye injury Always wear safety glass es or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glass...

Page 6: ...ays repair or replace extension cords when they become worn or damaged Grounding This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into is actua...

Page 7: ...c C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the loc...

Page 8: ...y occur Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a solvent cleaner or citrus based degreaser Avoid...

Page 9: ...and space for auxiliary stands and or work tables Also consider the rela tive position of each machine to one another for efficient material handling Be sure to allow your self sufficient room to safe...

Page 10: ...lade Guide Locking Knobs C Control Panel Contains On Off buttons Power On indicator light Coolant On Off switch and the Feed Rate valve D Flexible Coolant Line E Motor Mount E1 and Belt Guard E2 F Coo...

Page 11: ...down at a slow steady rate You should be able to stop its travel with a light upward force from one or two fingers 4 If it is hard to stop the travel then the spring tension is too weak Turn the adju...

Page 12: ...econnect the machine to power and turn the machine on for just a few seconds Observe the action of the blade and the wheel during this test being sure to maintain a safe distance should the blade beco...

Page 13: ...n 003 and 005 away from the edge of the blade It may help to use a feeler gauge to check the gap Be sure to adjust both the left and right hand sides Securing Cap Screws Support Bearing Fine Adjustmen...

Page 14: ...r the saw bow pivot point next to the hydraulic cylinder See Figure 8 Turn the saw on after making sure the blade tensioning and tracking is correct and lower the saw bow slowly The saw should turn of...

Page 15: ...and Feeds Has the proper cut ting speed been selected for the type of material to be cut Has the proper feed rate for the bow been set for the type of material to be cut 5 Vise Is the material to be...

Page 16: ...hen to the other in a wave like pattern A straight set is alternating teeth set right then left Always select and use good quality saw blades and choose the right blade for the job Discuss your cuttin...

Page 17: ...blade so the teeth are pointing down and toward the right when you are facing the front of the machine There are blade tooth direction labels on the front of the saw If the teeth will not point downwa...

Page 18: ...g speeds and pulley selection The speed is changed by moving the V belt onto the different sized pulleys on the motor and the saw See Figure 12 1 Remove the belt guard 2 Loosen the motor tension knob...

Page 19: ...dependent upon the type of material being cut and the quantity Directing coolant on the cut keeps the blade and workpiece from overheating and it flushes the metal chips away from the tooth area to ke...

Page 20: ...de of the vise slides along the bed when the handle lifts the threads off the lead screw See Figure 16 Place the material to be cut between the sides of the vise jaws and move the sliding portion as c...

Page 21: ...ps won t begin to corrode the working surfaces of the bandsaw Protect the table surfaces with a light coating of oil periodically especially when the saw will not be used for a time period Table Make...

Page 22: ...il if it becomes necessary to change or add to the oil Lubrication Always be aware of the condition of your bandsaw before using it Routinely check the condition of the following items and repair or r...

Page 23: ...of our cur rent catalog for complete information regard ing Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assis tan...

Page 24: ...45 90 Blade Size 1 x 101 Blade Speeds 63 106 156 206 FPM Construction Main Body Cast Iron Stand Formed and Welded Wheels Cast Iron Gear Box Sealed Lubricated Worm Gear Blade Guides 7 Ball Bearing Guid...

Page 25: ...switch not adjusted CORRECTIVE ACTION 1 Use finer tooth blade make sure at least three teeth contact the workpiece 2 Use coolant or increase coolant flow or use coarser tooth blade 3 Decrease feed rat...

Page 26: ...fuses or circuit break ers in power line 4 Motor overloaded 1 Excessive feed pressure 2 Blade is dull CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspect all lead connections on motor s...

Page 27: ...x 12 Bandsaw G1011Z 110 Volt Wiring Diagram Limit Switch To Motor To Pump Light Start Stop Pump Switch Switch Switch Copyright Grizzly Industrial Inc 12 15 18 Ground Control Panel 110 Volt Power Magne...

Page 28: ...G1011Z WIRE DIAGRAM 110 VOLT WHITE GROUND TO 110 VOLT POWER SUPPLY NOTE THE WIRES FROM THE POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGABLE THEREFORE COLORS ARE NOT SPECIFIED Grizzly Indu...

Page 29: ...3 SETSCREW 074 P1011Z074 CLAMP SPINDLE 079 P1011Z079 PUMP 102 PSB540M CAP SCR M5 8 x 10mm 103 P1011Z103 BLADE GUARD REF PART DESCRIPTION 113 P1011Z113 SAW BOW 114 P1011Z114 TILT ARM 117 P1011Z117 PIN...

Page 30: ...Z414 DRIVE WHEEL 415 P1011Z415 SPEED REDUCER 416 PSB47M CAP SCR M10 1 5 x 30mm 417 PSS05M SETSCREW M5 8 x 10mm 418 PB31M HEX BOLT M10 1 5 x 40mm 420 PB03M HEX BOLT M8 1 25 x 16mm 421 PLW04M LOCK WASHE...

Page 31: ...30 G1011 7 x 12 Bandsaw MAIN BODY...

Page 32: ...G1011 7 x 12 Bandsaw 31 SAW BOW ASSEMBLY...

Page 33: ...32 G1011 7 x 12 Bandsaw UPPER WHEEL ASSEMBLY...

Page 34: ...G1011 7 x 12 Bandsaw 33 UPPER GUIDE ASSEMBLY...

Page 35: ...34 G1011 7 x 12 Bandsaw GEAR BOX MOTOR...

Page 36: ...G1011 7 x 12 Bandsaw 35 LOWER GUIDE ASSEMBLY...

Page 37: ...36 G1011 7 x 12 Bandsaw HYDRAULICS...

Page 38: ...G1011 7 x 12 Bandsaw 37 NOTES...

Page 39: ...be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising fro...

Page 40: ...001 50 000 __ 70 001 80 000 6 To which age group do you belong __20 30 __31 40 __41 50 __51 60 __61 70 __71 7 Which of the following machines or accessories do you own Check all that apply __Engine L...

Page 41: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Cat...

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