Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Machine Differences ...................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Internal Components...................................... 5
Machine Data Sheet (G0939) ........................ 6
Machine Data Sheet (G0940) ........................ 8
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Planers ....................... 12
SECTION 2: POWER SUPPLY ...................... 13
SECTION 3: SETUP ....................................... 15
Unpacking .................................................... 15
Needed for Setup ......................................... 15
Inventory ...................................................... 15
Hardware Recognition Chart ....................... 16
Site Considerations ...................................... 17
Bench Mounting ........................................... 18
Assembly ..................................................... 18
Dust Collection ............................................. 19
Test Run ...................................................... 19
SECTION 4: OPERATIONS ........................... 21
Operation Overview ..................................... 21
Workpiece Inspection................................... 22
Wood Types ................................................. 22
Planing Tips ................................................. 23
Cutting Problems ......................................... 23
Setting Depth of Cut .................................... 24
Feeding Workpiece ..................................... 25
Adjusting Table Alignment ........................... 26
Adjusting/Replacing Knives (G0939) ........... 27
Rotating/Replacing Cutterhead Inserts
(G0940) ........................................................ 30
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Cleaning & Protecting .................................. 32
Lubrication ................................................... 32
Replacing Motor Brushes ............................ 34
Cleaning Infeed & Outfeed Rollers .............. 34
Cleaning Feed Rollers ................................. 35
Tensioning/Replacing Drive Belt .................. 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Calibrating Headstock Elevation Scale ......... 39
Adjusting Cutterhead/Table Parallelism ....... 39
Calibrating Depth Stop Dial ......................... 41
Replacing Table Height Pinion Gears ......... 42
SECTION 8: WIRING ...................................... 43
Wiring Safety Instructions ............................ 43
Wiring Diagram ............................................ 44
SECTION 9: PARTS ....................................... 45
G0939 Breakdown ....................................... 45
G0940 Breakdown ....................................... 48
Labels & Cosmetics ..................................... 51
