Grizzly G0824 Owner'S Manual Download Page 102

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Model G0824 (Mfd. Since 12/16)

Quick Change Gearbox Parts

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301 P08240301 BALL BEARING 6203-2RS

345 P08240345 SHIFT FORK A RACK

302 P08240302 SPACER

346 P08240346 SHIFT FORK B

303 P08240303 EXT RETAINING RING 16MM

347 P08240347 SHIFT FORK B RACK

304 P08240304 COMBO GEAR 16T/24T

348 P08240348 O-RING 12 X 1.9

305 P08240305 BALL BEARING 6202-2RS

349 P08240349 SHIFT FORK C

306 P08240306 SPACER

350 P08240350 SHIFT FORK C RACK

307 P08240307 EXT RETAINING RING 20MM

351 P08240351 SHIFT FORK D RACK

308 P08240308 EXT RETAINING RING 28MM

352 P08240352 SET SCREW M4-.7 X 16

309 P08240309 GEAR 24T

353 P08240353 HEX NUT M4-.7

310 P08240310 GEAR 28T

354 P08240354 SHIFT FORK D

311 P08240311 KEY 4 X 4 X 22

355 P08240355 SHIFT FORK SHAFT

312 P08240312 GEAR 18T

356 P08240356 GEAR 32T

313 P08240313 DRAIN PLUG 3/8" NPT

357 P08240357 GEAR 16T

314 P08240314 BALL BEARING 6004-2RS

358 P08240358 GEAR 24T

315 P08240315 LEADSCREW BEARING COVER GASKET

359 P08240359 TAPERED PIN 8 X 26

316 P08240316 LEADSCREW BEARING COVER

360 P08240360 CAP SCREW M8-1.25 X 25

317 P08240317 CAP SCREW M5-.8 X 12

361 P08240361 LOWER GEARBOX SPLINED SHAFT

318 P08240318 OIL SEAL 25 X 40 X 7

362 P08240362 UPPER GEARBOX SHAFT

319 P08240319 LEADSCREW SHAFT

363 P08240363 KEY 4 X 4 X 55

320 P08240320 KEY 4 X 4 X 145

364 P08240364 KEY 5 X 5 X 18

321 P08240321 SHAFT

365 P08240365 CAP SCREW M6-1 X 16

322 P08240322 BEARING COVER GASKET

366 P08240366 LWR CHANGE GEAR SHAFT BRACKET

323 P08240323 BEARING COVER

367 P08240367 GEAR SHAFT BRACKET GASKET

324 P08240324 KEY 5 X 5 X 18

368 P08240368 OIL SEAL 22 X 35 X 7

325 P08240325 FEED ROD SHAFT

369 P08240369 LOWER CHANGE GEAR SHAFT

326 P08240326 FEED ROD SHAFT BEARING COVER

370 P08240370 KEY 5 X 5 X 45

327 P08240327 FEED ROD SHAFT GASKET

371 P08240371 CAP SCREW M8-1.25 X 65

328 P08240328 SPINDLE SWITCH COVER

372 P08240372 ROLL PIN 4 X 30

329 P08240329 SPINDLE SWITCH ARM

373 P08240373 O-RING 7 X 1.9

330 P08240330 SET SCREW M6-1 X 8

374 P08240374 PINION SHAFT

331 P08240331 LIMIT SWITCH SHANGHAI MACHINE

375 P08240375 GEARBOX COVER GASKET

332 P08240332 SET SCREW M5-.8 X 6

376 P08240376 GEARBOX COVER

333 P08240333 BUTTON HD CAP SCR M4-.7 X 45

377 P08240377 GEARBOX OIL SIGHT GLASS A12

334 P08240334 GEAR 32T

378 P08240378 GEARBOX COVER PLATE

335 P08240335 SPACER

379 P08240379 GEARBOX DIAL COVER PLATE

336 P08240336 GEAR 30T

380 P08240380 SET SCREW M6-1 X 8

337 P08240337 GEAR 28T

381 P08240381 SET SCREW M6-1 X 10

338 P08240338 GEAR 30T

382 P08240382 ROLL PIN 5 X 40

339 P08240339 SPACER

383 P08240383 GEARBOX DIAL 50MM D

340 P08240340 GEAR 16T

384 P08240384 COMPRESSION SPRING 1 X 5 X 20

341 P08240341 GEAR 32T

385 P08240385 STEEL BALL 6MM

342 P08240342 E-CLIP 15MM

386 P08240386 PHLP HD SCR M4-.7 X 8

343 P08240343 GEAR 32T/16T

387 P08240387 CAP SCREW M5-.8 X 25

344 P08240344 SHIFT FORK A

388 P08240388 ROLL PIN 5 X 40

Summary of Contents for G0824

Page 1: ...s manufactured since 12 16 COPYRIGHT MARCH 2017 BY GRIZZLY INDUSTRIAL INC REVISED JUNE 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BLJHKB18736 PRINTED IN CHINA V1 06 18 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... Spindle Spider 46 Manual Feed 47 Spindle Speed 48 Power Feed 49 End Gears 52 Threading 54 Coolant System 58 SECTION 5 ACCESSORIES 59 SECTION 6 MAINTENANCE 63 Schedule 63 Cleaning Protecting 63 Lubrication 64 Coolant System Service 69 Machine Storage 71 SECTION 7 SERVICE 72 Troubleshooting 72 Backlash Adjustment 75 Leadscrew End Play Adjustment 76 Gib Adjustment 76 Half Nut Adjustment 78 V Belt Te...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something ...

Page 5: ...tails N Longitudinal Leadscrew O Feed Rod P Control Rod Q Chip Tray R Carriage see Page 5 for details S Foot Brake T Stand Mounting Points U Storage Cabinet V Quick Change Gearbox Controls see Page 4 for details F L N O P A H V Q M Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual To reduce your...

Page 6: ... D Thread and Feed Charts Display the con figuration of the gearbox dials and end gears to produce all available threading or feeding options E Quick Change Gearbox Dials Control the leadscrew and feed rod speed for threading and feeding operations F Thread Dial Chart Indicates where on the thread dial to engage the half nut when cut ting inch threads Headstock Figure 1 Headstock controls B E C D ...

Page 7: ...Tool Post Allows the operator to quickly load and unload tools tool holders M Compound Rest Handwheel Moves the tool toward and away from the workpiece at the preset angle of the compound rest Dial is graduated in increments of 0 001 0 100 per full revolution N Carriage Lock Secures the carriage in place for greater rigidity and cutting accuracy when it should not move O Thread Dial Indicates when...

Page 8: ...athe is equipped with a foot brake see Figure 7 to quickly stop the spindle instead of allowing it to coast to a stop on its own Pushing the foot brake while the spindle is ON cuts power to the motor and stops the spindle After the foot brake is used the spindle lever must be returned to the OFF middle position to reset the spindle switches before re starting spindle rotation Figure 7 Foot brake a...

Page 9: ...Type Wood Crate Content Machine Weight 1550 lbs Length x Width x Height 76 x 33 x 61 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 10 45A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 14 AWG Plug Included Yes Included Plug Type 6 15 Switch Type Control Panel w Magnetic Swit...

Page 10: ...Roller Spindle Length 17 1 4 in Spindle Length with 3 Jaw Chuck 22 in Spindle Length with 4 Jaw Chuck 21 1 2 in Spindle Length with Faceplate 20 1 2 in Tailstock Info Tailstock Quill Travel 3 15 16 in Tailstock Taper MT 3 Tailstock Barrel Diameter 1 21 32 in Threading Info Number of Longitudinal Feeds 32 Range of Longitudinal Feeds 0 002 0 0548 in rev Number of Cross Feeds 32 Range of Cross Feeds ...

Page 11: ...Rating 82 dB ISO 9001 Factory Yes Certified by a Nationally Recognized Testing Laboratory NRTL No Features X Z Axis DRO Removable Bed Gap Quick Change Spindle Speed and Gearbox Controls On Off Reverse Spindle Switch on Carriage Adjustable Halogen Work Light Steady and Follow Rests with Roller Bearing Supports Outboard Spindle Support Spider with 4 Brass Tipped Bolts Foot Brake with Motor Shut Off ...

Page 12: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Page 13: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 14: ...dle with deadly force Make sure workpiece is properly secured before starting the lathe CHUCKS Chucks can be heavy and difficult to hold During installation and removal protect your hands and precision bed ways by using a chuck cradle or piece of plywood over the bed ways Use lifting equipment as necessary for large chucks STOPPING SPINDLE Always allow spindle to completely stop on its own or use ...

Page 15: ...rce To reduce the risk of this haz ard read and understand this document and seek additional training from an experienced chuck user before using a chuck CHUCK CAPACITY Avoid exceeding the capacity of the chuck by clamping an oversized workpiece If the workpiece is too large to safely clamp with the chuck use a faceplate or a larger chuck if pos sible Otherwise the workpiece could be thrown from t...

Page 16: ... may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circ...

Page 17: ...ed service personnel and it must comply with all local codes and ordinances Extension Cords We do not recommend using an extension cord with this machine If you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which can damage electrical components and shorten motor life Voltage drop increases as the extension cord size...

Page 18: ...aging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine...

Page 19: ...t 1 D Steady Rest 1 Loose Inventory Components Qty E DRO Unit 1 F Toolbox 1 G Faceplate 11 1 H Four Jaw Chuck 8 1 I Camlock Studs Installed 6 J Cap Screws M6 1 x 14 Installed 6 K Four Jaw Chuck Wrench 1 Toolbox Inventory Components Qty L Bottle for Oil 1 M Three Jaw Chuck Key 1 N Drill Chuck B16 1 6 13mm 1 O Arbor B16 x MT 3 1 P Drill Chuck Key 1 Q Spindle Wrench 1 R End Gears 30T Installed 40T 44...

Page 20: ...r the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe ...

Page 21: ...lare or strobe effects that may distract or impede the operator must be eliminated Children or untrained people may be seriously injured by this machine Only install in an access restricted location Weight Load Refer to the Machine Data Sheet for the weight of your machine Make sure that the surface upon which the machine is placed will bear the weight of the machine additional equipment that may ...

Page 22: ...le Z Axis Cable Figure 14 Handwheel handles installed 2 Secure DRO assembly to threaded mount ing holes in headstock cover using 3 pre installed M8 1 25 x 20 cap screws see Figure 15 Figure 15 DRO unit mounted to headstock x 3 Handwheel Handles Assembly The machine must be fully assembled before it can be operated Before beginning the assembly process refer to Needed for Setup and gather all liste...

Page 23: ...h four lift ing holes see Figure 17 Note To properly support the lathe and avoid damaging lathe components bar stock should be at least 11 4 diameter thick and 44 long so it projects 14 from both sides of the lathe when installed 7 Attach lifting straps to bar stock and power lifting equipment see Figure 17 Make sure there is enough space between straps and control rod feed rod leadscrew and elect...

Page 24: ...t evenly and long mount ing studs provide a wide range of leveling adjust ment Sold individually Stud size M12 1 75 x 72 Figure 20 G7160 Machine Mount Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation resulting in a machine that runs slightly quieter and feels more solid If the machine will be installed in a commercial or workplace ...

Page 25: ...ys 24 hours after installation two weeks after that and then annually to make sure they remain level Lubricating Lathe The headstock quick change gearbox and apron oil reservoirs must have the proper amount of oil in them before the lathe can be operated Damage caused to the bearings and gears from running the lathe without oil in the reservoirs will not be covered under warranty Refer to the Lubr...

Page 26: ...alified service personnel Note About Extension Cords Using an incor rectly sized extension cord may decrease the life of electrical components on your machine Refer to Extension Cords on Page 15 for more information Electrocution or fire may occur if machine is ungrounded incorrectly connected to power or connected to an undersized circuit Use an electrician or a qualified service personnel to ens...

Page 27: ...r and safety components are functioning correctly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help DO NOT start machine until all preceding setup instructions have been performed Operating an improperly set up machin...

Page 28: ...efore operating machine further Always disconnect machine from power when investigating or correcting potential problems Engaged Half Nut Lever Disengaged Cross Slide Disengaged Feed Selection Lever Carriage Spindle Lever OFF Center Position Figure 26 Disengaging carriage components Figure 24 Control panel buttons used in test run Coolant Pump Switch Jog Button Emergency Stop RESET Button Power Bu...

Page 29: ...rating the machine further refer to Lubrication on Page 64 Before subjecting the spindle to operational loads it is essential to complete the break in process This helps maximize the life of spindle bearings and other precision components by thoroughly lubricating them before placing them under load After spindle break in is complete we recommend changing headstock and gearbox oil to remove any me...

Page 30: ... reduce your risk of serious injury read this entire manual BEFORE using machine To reduce risk of eye or face injury from flying chips always wear approved safety glasses and face shield when operating this machine To complete a typical operation the operator does the following 1 Securely mounts workpiece in lathe 2 Puts on safety glasses and a face shield rolls up sleeves removes jewelry and sec...

Page 31: ...een centers off center turning and boring Never use spindle speeds faster than the chuck RPM rating or the safe limits of your workpiece Excessive spindle speeds greatly increase the risk of the workpiece or chuck being thrown from the machine with deadly force Camlock Stud Installation Follow this procedure to install camlock studs in chucks faceplates or drive plates so they can be mounted to th...

Page 32: ...ice to reduce this risk during installation or removal Chuck Installation Figure 29 Inserting camlock studs into spindle cam holes INCORRECT CORRECT To ensure accurate work it is extremely important to make sure the spindle nose and chuck mating surfaces tapers are clean Even a small amount of lint or debris can affect accuracy The chuck is properly installed when all camlocks are tight the spindl...

Page 33: ...stration Marks Registration Marks Lightly stamp registration marks across the mating seams of chuck components These marks will help you re install the chuck in the same position after removal which ensures consistent chuck balance and turning results and allows the same camlocks and studs to operate together for consistent locking and unlocking 7 Verify that chuck fits spindle properly by checkin...

Page 34: ...not immediately come off rotate it approximately 60 and tap it again Make sure all marks on cams and spindle are properly aligned for removal This 3 jaw scroll type chuck has an internal scroll gear that moves all jaws in unison when adjusted with the chuck key This chuck holds cylindrical parts on center with the axis of spindle rotation and can be rotated at high speeds if the workpiece is prope...

Page 35: ... chuck jaws 4 Jaw Chuck Refer to the Chuck Installation or Chuck Removal sections for instructions on installing or removing the 4 jaw chuck The 4 jaw chuck features independently adjust able jaws for holding non concentric or off center workpieces Each jaw can be independently removed from the chuck body and reversed for a wide range of work holding versatility Because of dynamic forces involved ...

Page 36: ...allation and Chuck Removal subsections for instructions on installing or removing the faceplate The faceplate included with your lathe can be used for a wide range of operations including machining non concentric workpieces straight turning between centers off center turning and boring The tools needed for mounting a workpiece will vary depending on the type of setup you have Machining non concent...

Page 37: ...live or dead center refer to Centers on Page 39 in the following section It can also be used to hold a drill or chuck to bore holes in the center of a part Custom arbors and tapers can also be cut on your lathe by using the offset tailstock adjustment Also a torque wrench can be used with the tailstock for repeating super accurate vertical alignment Figure 39 Tailstock and quill lock levers in loc...

Page 38: ...r oil remain on tapers Note If tapered tool shaft has a tang align it with slot in back of quill before seating it 3 With a firm and quick motion insert tool into quill Check to see if it is firmly seated by attempting to twist it a firmly seated tool will not twist 4 Unlock tailstock and move it until tip of tool is close to but not touching workpiece then relock tailstock 5 Start spindle rotatio...

Page 39: ... a taper at the tailstock end Conversely offsetting the quill toward the back of the lathe results in a taper at the spindle end Note The marks on the offset indicator see Figure 43 are arbitrary For a precise offset use a dial indicator to check quill movement while adjusting the screws Tool Needed Qty Hex Wrench 4mm 1 Figure 42 Drift key slot in the side of the quill Drift Key Slot To offset tai...

Page 40: ... condition before continuing with this procedure refer to Leveling section in this manual 2 Center drill both ends of a piece of round stock then set it aside for use in Step 5 3 Use another piece of round stock to make a dead center Turn it to a 60 point as illus trated below 4 Install center in tailstock 5 Attach lathe dog to test stock from Step 2 then mount it between centers as shown below Fi...

Page 41: ...8 shows the MT 3 dead centers included with the lathe In addition an MT 6 x MT 3 adapt er sleeve is included for mounting MT 3 tooling in the spindle Dead Centers A dead center is a one piece center that does not rotate with the workpiece and is used to support long slender workpieces Use the dead center in the spindle for operations where the workpiece rotates with the center and does not generat...

Page 42: ...he dog and faceplate for turning between centers Mounting Dead Center in Spindle Removing Center from Spindle To remove the sleeve and center from the spindle insert a piece of round bar stock or similar through the outside end of the spindle Have another person hold onto the sleeve and center with a gloved hand or shop rag then tap the bar stock to knock the sleeve loose Mounting Center in Tailst...

Page 43: ...stock quill to securely mount workpiece between centers Avoid overtightening cen ter against workpiece or it may become difficult to remove later and it will result in excessive friction and heat which may dam age workpiece and center Mounting Workpiece Between Centers 1 DISCONNECT MACHINE FROM POWER 2 Drill center holes in both ends of workpiece 3 Install dead center in spindle with lathe dog and...

Page 44: ...enter Refer to Mounting Center in Tailstock and Removing Center from Tailstock Tool Needed Qty Rubber Wooden Mallet 1 Figure 53 Chuck components Chuck Key Arbor The steady rest supports long small diameter shafts and can be mounted anywhere along the length of the bedways Familiarize yourself with the steady rest compo nents shown in Figure 54 to better understand the controls Steady Rest Tools Ne...

Page 45: ...dle center line while still allowing it to freely rotate 8 Lock the fingers with the set screws and jam nuts then tighten the clamp knob Tip To reduce the effects of friction lubricate the fingers with way oil during operation Figure 55 Example of workpiece mounted in the steady rest The follow rest mounts to the saddle with two cap screws see Figure 56 It is used on long slender parts to prevent ...

Page 46: ...ds mark the location on the cross slide as a quick refer ence point This will allow you to quickly return the compound rest to that exact angle the next time you need to cut threads The compound rest handwheel has an indirect read graduated scale This means that the dis tance shown on the scale represents the actual distance the cutting tool moves The base of the compound rest has another graduate...

Page 47: ...ted to ensure good cutting results and avoid chipping Aligning Cutting Tool with Spindle Centerline For most operations the cutting tool tip should be aligned vertically with the spindle centerline as illustrated in Figure 60 There are a number of ways to check and align the cutting tool to the spindle centerline If nec essary you can raise the cutting tool by placing steel shims underneath it The...

Page 48: ...s a spider see Figure 62 Remove spider screws when not in use Always DISCONNECT LATHE FROM POWER when installing removing or adjusting spi der screws Ignoring this warning can lead to personal injury or machine damage Figure 62 Spindle spider components The spider is especially designed for supporting gun barrels during chambering operations how ever it is a great support option for almost any lon...

Page 49: ...the dial with the other The cross slide handwheel has an indirect read graduated dial which shows the actual distance the tool moves The dial has 0 002 0 05mm increments One full revolution moves the slide 0 200 5 08mm Compound Rest Handwheel The compound rest handwheel moves the cutting tool linearly along the set angle of the compound rest The compound rest angle is set by hand rotating it and s...

Page 50: ...hen calculating the spindle speed These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource Also there are a large number of easy to use spindle speed calculators that can be found on the internet These sources will help you take into account the applicable variables in order to deter mine the best spindle s...

Page 51: ...perations However this section only covers the use of the power feed option for the carriage and cross slide compo nents for non threading operations To learn how to power the carriage for threading operations refer to Threading on Page 54 Power Feed If the feed selection lever and the half nut are engaged at the same time machine damage could occur Even though there is a lock out device to preven...

Page 52: ... lever is down and the indent pin is pointing up the cross slide is selected Conversely when the lever is up and the pin is pointing down the carriage is selected In the middle position the apron gears are disengaged from the feed rod and neither component will move Note When using this lever you may need to slightly rotate the handwheel of the com ponent you are trying to engage so that the apron...

Page 53: ...70 Cross slide and carriage feed rates Cross Slide Feed Rate Figure 72 Gearbox dials positioned for 0 0018 in rev 5 The cross slide is now set up for a power feed rate of 0 0018 in rev 2 Locate the applicable end gear on the chart in this case it is the 60T gear 3 Install the 60T gear in the upper a position so it meshes with the 127T gear refer to Power Feed Configuration on the next page for det...

Page 54: ...cing the headstock Metric Threading Configuration An end gear corresponding to the b row on the chart is installed in the lower b position so it meshes with the inner 120T gear An end gear corresponding to the a row is installed in the a position so it meshes with the outer 127T gear as shown below Install the 120 127T combo gear in the middle position with the 127T gear facing the headstock Figur...

Page 55: ...54T gears with flat washers and cap screws removed earlier 5 While holding the 120T 127T gears loosen the arm support hex nut and slowly let gears pivot down and away from upper a position gear as illustrated below Arm Support Hex Nut Gear Support Hex Nut a Position Gear b Position Gear 127T Gear In Rear 120T Gear In Front Figure 79 End gear placement Arm Support Figure 78 Arm support and end gear...

Page 56: ... up the lathe for the desired threading operation To set dials for 18 TPI 1 Locate 18 TPI on the inch threading chart shown in Figure 81 Threading Arm Support Hex Nut Gear Support Hex Nut 60T Gear 54T Gear 127T Gear In Rear 120T Gear In Front Figure 80 60T 54T gears installed 11 Rotate 127T gear up against 60T gear until they mesh with 0 002 to 0 004 backlash 12 Tighten arm support hex nut see Fig...

Page 57: ... The lathe is now set up to cut 18 TPI threads Apron Threading Controls The half nut lever engages the carriage with the leadscrew which moves the carriage and cutting tool along the length of the workpiece for thread ing operations see Figure 83 Important Make sure the feed selection lever is in the disengaged middle position before attempting to engage the half nut Figure 83 Apron threading cont...

Page 58: ...m the leadscrew using the half nut lever The operator returns the carriage for the next pass and re engages the half nut using the same thread dial setting to resume the cut in the previous pass Figure 84 Thread dial engaged with the leadscrew Cap Screw Leadscrew Dial Gear Teeth Thread Dial Chart The thread dial chart is located on the headstock in front of the chuck as shown in Figure 85 Figure 8...

Page 59: ...ure 88 Any number on dial for threading odd numbered TPI T P I SCALE 32 1 8 1 3 5 7 Table Thread Dial Figure 87 Any mark on dial for threading even numbered TPI Even TPI For threading even numbered TPI use any mark on the thread dial see the example in Figure 87 T P I SCALE 51 2 1 5 3 7 1 3 5 7 Table Thread Dial Figure 89 Thread dial position for any numbered TPI Any Other TPI For threading any ot...

Page 60: ...ntly damage it which will not be covered under warranty BIOLOGICAL POISON HAZARD Use the correct person al protection equipment when handling coolant Follow federal state and fluid manufacturer requirements for proper disposal Always use high quality coolant and follow the manufacturer s instructions for diluting Only water soluable cutting fluids are compatible with the cutting flud pump DO NOT u...

Page 61: ...th handle Figure 93 T10439 Carbide Insert CCMT Boring Bar Set Figure 92 T10295 7 Pc Indexable Carbide Tool Set Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessori...

Page 62: ...r lubricating the ball oilers found on your machine Each can holds 5 ounces of oil SIZE BODY DIA DRILL DIA OVERALL LENGTH 1 1 8 3 64 11 4 2 3 16 5 64 17 8 3 1 4 7 64 2 4 5 16 1 8 21 8 Figure 97 HSS Ground Center Drill Sets H5930 4 Pc Center Drill Set 60 H5931 4 Pc Center Drill Set 82 Double ended HSS Center Drills are precision ground Each set includes sizes 1 4 H8314 Threading Tool Holder Left Ha...

Page 63: ...118 Tailstock Digital Readout Here s the slickest setup for managing the exact depth of cut with your tailstock Both the scale dis play and remote display come with a 0 0005 five ten thousandths of an inch resolution inch or millimeter display zero keys and ON OFF keys The scale has an 8 range and its display features ABS or INC mode as well as a Hold key Both dis plays read independently of each ...

Page 64: ...ginner or apprentice in the machine shop and the student in the school shop to secure a better understand ing of the fundamental operations of modern lathe practice in use in modern industries in the United States Figure 104 How to Run a Lathe T10719 Crown Savers for 17 to 45 Caliber Barrels 10 Pk T10720 Crown Savers for 50 Caliber Barrels 3 Pk With crown savers you never have to recrown the barre...

Page 65: ...dental startup Vacuum clean all chips and swarf from bed slides Wipe down all unpainted or machined sur faces with an oiled rag Semi Annually Change the headstock oil Page 64 Annually Change the gearbox oil Page 65 Change the apron oil Page 66 Lubricate end gears Page 68 Check level bedway Page 23 Cleaning Protecting Because of its importance we recommend that the cleaning routine be planned into ...

Page 66: ...the motion of the gears much like an automotive manual transmis sion Change the oil after the first 2 hours of use then semi annually Checking Oil Level The headstock reservoir has the proper amount of oil when the oil level in the sight glass is approxi mately halfway The oil sight glass is located below the chuck as shown in Figure 106 Lubrication Task Frequency Page Ref Headstock Daily 63 Quick...

Page 67: ...sion V belts then secure end gear cover before re connecting lathe to power Changing Oil Place a catch pan under the gearbox drain plug see Figure 109 Use an 8mm hex wrench to remove the gearbox fill plug see Figure 108 then remove the drain plug and allow the gearbox reservoir to empty Re install the drain plug and add oil until the level is approximately halfway in the gearbox oil sight glass th...

Page 68: ...apron drain plug shown in Figure 111 remove the fill plug then use a 6mm hex wrench to remove the drain plug and empty the reservoir Flush the reservoir by pouring a small amount of clean oil into the fill hole and allowing it to drain out the bottom Replace the drain plug add oil as previously described then re install the fill plug Figure 111 Location of apron drain plug Longitudinal Leadscrew O...

Page 69: ...ricating ball oilers first clean the outside sur face to remove any dust or grime Push the rub ber or plastic tip of the oil can nozzle against the ball oiler to create a hydraulic seal then pump the oil can once or twice If you see sludge and con taminants coming out of the lubrication area keep pumping the oil can until the oil runs clear When finished wipe away any excess oil A Cross slide lead...

Page 70: ...possible to keep the gears free of dust or debris from the outside environment Lubricating 1 DISCONNECT MACHINE FROM POWER 2 Remove end gear cover and all end gears shown in Figure 119 3 Clean end gears thoroughly with mineral spir its to remove old grease Use a small brush if necessary to clean between teeth 4 Clean shafts and wipe away any grease splatters in vicinity and on inside of end gear c...

Page 71: ...leaned however if excess sludge is allowed to accumulate the pump will inevitably begin sucking it up Hazards As coolant ages and gets used dangerous microbes can proliferate and create a biological hazard The risk of exposure to this hazard can be greatly reduced by replacing the old fluid on a monthly basis or as indicated by the fluid manu facturer When working with the coolant minimize expo su...

Page 72: ... 9 Add coolant as instructed on this page Running coolant pump longer than necessary for this procedure without adequate fluid in tank may permanently damage it which will not be covered under warranty Items Needed Qty Safety Wear See Hazards on Page 69 New Coolant 10 0 Quarts Funnel 1 Disposable Shop Rags As Needed To add coolant 1 DISCONNECT MACHINE FROM POWER 2 Remove return drain hose see Figu...

Page 73: ...belts so they do not become stretched during storage period Note Be sure to place a maintenance note near power button as a reminder that belts have been loosened or removed Machine Storage 7 Place a few moisture absorbing desiccant packs inside of electrical box 8 Cover lathe and place it in a dry area that is out of direct sunlight and away from hazard ous fumes paint solvents or gas Fumes and s...

Page 74: ...ed for task 2 Feed rate cutting speed too fast 3 Improper tooling or workpiece material 4 Belt slipping due to oil grease contamination improper tension or excessive wear 5 Motor wired incorrectly 6 Motor overheated 7 Run capacitor at fault 8 Pulley sprocket slipping on shaft 9 Gearbox at fault 1 Use sharp tools at correct angle reduce feed rate depth of cut use coolant if possible 2 Decrease feed...

Page 75: ... tool difficult to remove from tailstock quill 1 Quill not fully retracted into tailstock 2 Debris not removed from tool taper before inserting into quill 1 Rotate quill handwheel until it forces tapered tool out of quill 2 Remove quill from tailstock and drive tool out with a punch Carefully deburr bore of quill Cross slide compound rest or carriage feed has sloppy operation 1 Gibs are out of adj...

Page 76: ...into place Workpiece slips in chuck 1 Chuck jaws do not match workpiece diameter 2 Cutting pressure feed rate is too high 3 Spindle speed is too high 4 Jaws are worn or not installed properly 1 Reposition or mold workpiece so that diameter matches chuck jaw dimensions 2 Reduce cutting force 3 Reduce spindle speed Page 49 4 Remove re install properly turn jaws with cutting tool so they are concentr...

Page 77: ... clockwise to feed leadscrew nut out from under cross slide as shown in Figure 124 Figure 123 Location of cap screw that secures the leadscrew nut Cap Screw Securing Leadscrew Nut to Cross Slide 4 Tighten backlash adjustment cap screw shown in Figure 124 in small increments 5 Hold leadscrew nut and test after each adjustment by rotating handwheel back and forth until backlash amount is acceptable ...

Page 78: ...spirits then dry and repack them with NLGI 2 grease Re install bearing cover 5 With your left hand pull leadscrew toward tailstock and thread leadscrew flange bolt back on until it is finger tight and no leadscrew end play exists 6 Hold leadscrew flange bolt with 24mm wrench and tighten set screw until it is snug at bottom of its bore The cross slide and compound slide on this lathe each use a lon...

Page 79: ...dle in place for increased rigidity when making face cuts Before making adjustments to the saddle gib make sure that this lock is loose by turning it counterclockwise one full turn IMPORTANT Do not loosen carriage lock more than a couple of turns or components inside will come apart Re installing these components is difficult and time consuming Figure 129 Location of carriage lock Carriage Lock Cr...

Page 80: ...res sure is acceptable 6 Hold set screws in place and tighten jam nuts Half Nut Adjustment The half nut mechanism can be adjusted if it becomes loose from wear The half nut is mount ed in ways with a gib exerting pressure between components to reduce sloppy movement The half nut gib is a flat bar type gib similar to the saddle gib and is tensioned with three set screws Tools Needed Qty Hex Wrenche...

Page 81: ...es sure loosen motor mount bolts lower motor adjust belt tension as required then tighten bolts 6 Secure end gear cover Pulley Deflection Pulley Figure 133 Correct timing belt deflection 1 4 Replacing V Belts 1 DISCONNECT MACHINE FROM POWER 2 Remove end gear cover 3 Loosen motor mount bolts see Figure 132 slide motor up and remove V belts Note It may be more convenient to access the motor mount bo...

Page 82: ...en out and the leadscrew shaft can be seen through the pin hole rotate leadscrew until you see the end of the inner sheared pin Use a 3 16 dowel punch to tap pin out through other side If shear pin halves are stuck in both sides of drive hub center punch one of the pins and drill an 1 8 hole in the pin approximate ly 1 4 deep Thread a 8 wood screw into the hole until the screw begins to thread int...

Page 83: ...imi nate clutch slip Doing so will void the warranty and can lead to a non slipping clutch resulting in catastrophic gearbox damage Figure 136 Feed rod clutch Tool Needed Qty Hex Wrench 4mm 1 To adjust feed rod clutch 1 DISCONNECT MACHINE FROM POWER 2 Point top right dial at N then position bot tom right hand gearbox dial pointer between S and T see Figure 137 This allows feed rod to move freely s...

Page 84: ...rrs ALL MATING SURFACES MUST BE ABSOLUTELY CLEAN 2 Lightly oil a lint free cloth with way oil and rub a thin film into the pores of the freshly cleaned gap surfaces Next place the gap in position on the lathe bed 3 Back off the threaded dowel pin jam nuts until they are flush with the end of the pins and drop the pins into the pin holes in the gap 4 Jostle the gap closer to its final alignment unt...

Page 85: ...er You can either purchase the spanner wrench at a tool store or fabricate one using the diagram shown in Figure 139 Tools Needed Qty Spanner Wrench 1 Chuck Key 1 Dead Blow Hammer 1 Piece of Scrap Wood 1 Dial Indicator 1 Hex Wrench 6mm 1 To adjust preload 1 Run lathe for 20 minutes on high speed to bring lathe to a normal temperature 2 DISCONNECT MACHINE FROM POWER Speed Lever Set Between 3 4 Spee...

Page 86: ...ur goal is to slide the spindle forward just enough to introduce spindle end play that you can feel by hand Figure 142 Introducing detectable end play Figure 143 Example of dial indicator setup 9 Move carriage an additional 0 100 toward headstock While tightening the inner spanner nut rock the spindle back and forth slightly with the chuck key to make sure the spindle tapered roller bearings seat ...

Page 87: ...eload is too tight and you must repeat bearing preload adjustment procedure When repeating the procedure rotate the inner spanner nut a little less during Step 12 in the pre ceding instructions 11 Tighten inner spanner nut an additional 1 16 along its circumference See Figure 145 for an example of this measurement Figure 145 Final spanner nut rotation 1 16 Travel 12 Without allowing inner spanner ...

Page 88: ...urrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING...

Page 89: ...NOT INCLUDED SPINDLE ON OFF SWITCH PUMP MOTOR CONTROL PANEL D F B A C E B C D E F G H G H DRO UNIT I I 6 15 Plug As Recommended Work Lamp Junction Block Z Axis Sensor X Axis Sensor DRO SINO KA300 1020H SINO KA 500 200H Viewed from Behind X Z Common NO NC Ground NO C NC NO NC C Ground Quick Change Gearbox ELECTRICAL BOX A Page 90 Page 88 Page 91 Page 90 ...

Page 90: ...T1 6T3 4T2 STOP RESET 95 98 97 JRS4 09 25d FR2 96 Relay N 0 5 0 0 63 A 0 40 110 120V Tianshi GSC1 1801 KM1 A1 A2 Contactor 110 120V 1L1 Tianshi GSC1 1801 5L3 21NC 3L2 2T1 6T3 22NC 4T2 KM2 A2 Contactor 110 120V 13NO Tianshi JZC3 40d 33NO 43NO 23NO 14NO 34NO 44NO 24NO KA0 A1 A2 Contactor 0 1 QM2 L L L N U1 U1 1L1 5L3 21NC 3L2 2T1 6T3 22NC 4T2 L L L N N 0 7 7 L 6 6 0 L L N N 2 2 A1 QM1 35 34 14 14 0 ...

Page 91: ...Model G0824 Mfd Since 12 16 89 READ ELECTRICAL SAFETY ON PAGE 86 Electrical Cabinet Figure 147 Electrical cabinet wiring ...

Page 92: ...CAL SAFETY ON PAGE 86 Ground Run Capacitor 20M 450V Start Capacitor 150M 250V U2 Z2 Z1 U1 Motor B Main Pump Motor Wiring Figure 148 Spindle motor junction box GND U1 Z1 U2 N1 Capacitor 2 MFD 450V Pump Motor E GND Z2 Figure 149 Coolant pump motor ...

Page 93: ...trol Panel Wiring Figure 150 Control panel wiring Power Light STOP Reset Switch Pump Switch Jog Button ON Button ON Button Ground Power Light STOP Reset Switch Pump Switch Jog Button Control Panel 0 0 3 2 2 2 2 2 2 9 4 1 5 6 Headstock I ...

Page 94: ...e that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 42 43 45 46 47 48 49 50 51 6 6 6 16 13 5 19 4 A B C D E 20 24 25 26 27 43 36 36 37 38 39 Headstock Case Shift ...

Page 95: ...TING 35 P08240035 LOCK COLLAR 11 P08240011 OIL PLUG ZG 3 8 NPT 36 P08240036 SET SCREW M6 1 X 8 CONE PT 12 P08240012 LOCK WASHER 10MM 37 P08240037 SET SCREW M6 1 X 6 13 P08240013 HEX BOLT M10 1 5 X 18 36L EXT HEAD 38 P08240038 SPEED CONTROL LEVER 14 P08240014 CAP SCREW M10 1 5 X 30 39 P08240039 FLAT HD SCR M6 1 X 16 15 P08240015 FEED DIRECTION SHAFT BRACKET 42 P08240042 SPEED CONTROL LEVER SLEEVE 1...

Page 96: ... 94 Model G0824 Mfd Since 12 16 Headstock Drive 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 83 A B C D E 85 C B ...

Page 97: ...ING COVER 60 P08240060 CAP SCREW M6 1 X 16 82 P08240082 BEARING COVER GASKET 61 P08240061 EXT RETAINING RING 8MM 83 P08240083 BALL BEARING 6204ZZ 62 P08240062 SHAFT 84 P08240084 SPACER 20 X 32 X 8 63 P08240063 GEAR SHAFT END COVER 85 P08240085 KEY 8 X 8 X 55 RE 64 P08240064 BEARING COVER GASKET 86 P08240086 GEAR SHAFT B 65 P08240065 OIL SEAL SD25 X 40 X 10 87 P08240087 GEAR 51T 66 P08240066 BALL B...

Page 98: ...nce 12 16 Headstock Spindle 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 97 95 A D E A B C D E 118 129 134 136 135 115 116 ...

Page 99: ...123 P08240123 GEAR SHAFT E 103 P08240103 GEAR 37T 124 P08240124 KEY 5 X 5 X 18 RE 104 P08240104 KEY 8 X 8 X 18 125 P08240125 ROLL PIN 3 X 10 105 P08240105 GEAR 74T 126 P08240126 KEY 6 X 6 X 50 RE 106 P08240106 EXT RETAINING RING 82MM 127 P08240127 SPACER 107 P08240107 TAPERED ROLLER BEARING 32015 P5 128 P08240128 FLANGE HUB 108 P08240108 GASKET 129 P08240129 SPACER 109 P08240109 FRONT SPINDLE COVE...

Page 100: ...TANDOFF HEX M10 1 5 X 64 205 P08240205 EXT RETAINING RING 55MM 218 P08240218 CHANGE GEAR 52T 206 P08240206 GEAR 120T 219 P08240219 CHANGE GEAR 46T 207 P08240207 GEAR 127T 220 P08240220 CHANGE GEAR 44T 208 P08240208 GEAR 60T 221 P08240221 CHANGE GEAR 63T 209 P08240209 KEY 6 X 6 X 18 RE 222 P08240222 CHANGE GEAR 57T 210 P08240210 BEARING HOUSING 223 P08240223 CHANGE GEAR 56T 211 P08240211 SLEEVE 224...

Page 101: ...76 377 378 379 380 381 382 383 384 385 386 387 388 308 309 310 312 305 348 355 348 348 317 317 317 322 323 305 323 313 322 305 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 305 303 307 307 305 317 317 317 314 318 305 311 305 305 307 307 307 306 306 ...

Page 102: ... 5 X 5 X 18 321 P08240321 SHAFT 365 P08240365 CAP SCREW M6 1 X 16 322 P08240322 BEARING COVER GASKET 366 P08240366 LWR CHANGE GEAR SHAFT BRACKET 323 P08240323 BEARING COVER 367 P08240367 GEAR SHAFT BRACKET GASKET 324 P08240324 KEY 5 X 5 X 18 368 P08240368 OIL SEAL 22 X 35 X 7 325 P08240325 FEED ROD SHAFT 369 P08240369 LOWER CHANGE GEAR SHAFT 326 P08240326 FEED ROD SHAFT BEARING COVER 370 P08240370...

Page 103: ... 417 418 419 420 421 422 423 424 425 425 1 426 427 428 429 430 431 432 402 426 424 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 438 438 449 445 449 470A ...

Page 104: ...420 HEX BOLT M5 8 X 20 461 P08240461 FEED SELECTION BRACKET PLUG 421 P08240421 HALF NUT GIB 462 P08240462 TOOTHED SHIFT SHAFT 422 P08240422 HEX BOLT M6 1 X 10 463 P08240463 CAP SCREW M6 1 X 16 423 P08240423 SET SCREW M6 1 X 35 464 P08240464 CLUTCH GEAR 63T 424 P08240424 HEX NUT M6 1 465 P08240465 CLUTCH GEAR 40T 425 P08240425 THREAD DIAL INDICATOR 466 P08240466 COMBO CLUTCH GEAR 30T 425 1 P0824042...

Page 105: ... 103 Cross Slide 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 532 507 505 505 505 511 533 511 519A ...

Page 106: ...S SLIDE LEADSCREW 532 P08240532 PHLP HD SCR M4 7 X 12 511 P08240511 SET SCREW M6 1 X 25 533 P08240533 HEX NUT M6 1 512 P08240512 SET SCREW M8 1 25 X 10 534 P08240534 CAP SCREW M8 1 25 X 25 513 P08240513 CAP SCREW M6 1 X 16 535 P08240535 GIB SUPPORT 514 P08240514 HANDWHEEL 86MM D 536 P08240536 SADDLE GIB 515 P08240515 GRADUATED DIAL 537 P08240537 FLAT WIPER SUPPORT PLATE 516 P08240516 BEARING COVER...

Page 107: ... SCREW M6 1 X 6 624 P08240624 CAP SCREW M6 1 X 20 608 P08240608 KEY 4 X 4 X 14 RE 625 P08240625 TOOL POST BOLT M16 1 5 X 35 609 P08240609 COMPOUND LEADSCREW 626 P08240626 QUICK CHANGE TOOL POST BLOCK 610 P08240610 BEARING HOUSING 627 P08240627 TOOL POST BUSHING 611 P08240611 THRUST BEARING 8103 628 P08240628 TOOL POST HANDLE HUB 612 P08240612 GRADUATED DIAL 0 001 0 2 629 P08240629 FLANGE NUT M16 1...

Page 108: ...1 5 704 P08240704 FINGER SLIDE 18 X 63 717 P08240717 UPPER STEADY REST CASTING 705 P08240705 SET SCREW M6 1 X 6 718 P08240718 DOWEL PIN 5 X 16 706 P08240706 HEX NUT M6 1 719 P08240719 BALL BEARING 625ZZ 707 P08240707 SLOTTED SCREW M6 1 X 30 720 P08240720 JACK SCREW COLLAR 708 P08240708 SET SCREW M6 1 X 18 721 P08240721 FINGER SLIDE 18 X 52 709 P08240709 STEADY REST CASTING 722 P08240722 FOLLOW RES...

Page 109: ... 25 814 P08240814 BALL OILER 6MM TAP IN 841 P08240841 DRIVE HUB 815 P08240815 HANDWHEEL FLAT SPRING 842 P08240842 SCALE PLATE 816 P08240816 HANDLE W OUT SHAFT 22 X 75 X 10 843 P08240843 RIVET 2 X 5 NAMEPLATE 816A P08240816A HANDLE 22 X 75 X 10 W SCREW 844 P08240844 SUPPORT COLLAR 817 P08240817 KEY 5 X 5 X 20 RE 845 P08240845 TAILSTOCK BASE 818 P08240818 TAILSTOCK LEADSCREW 846 P08240846 LOCK BLOCK...

Page 110: ...2 P08240902 COOLANT PUMP 0 8HP 110V 220V 1 PH 909 P08240909 CAP SCREW M5 8 X 16 903 P08240903 HEX NUT M6 1 910 P08240910 RUBBER BUSHING 904 P08240904 LOCK WASHER 6MM 911 P08240911 OIL PAN 905 P08240905 RECTANGULAR CONNECTOR 912 P08240912 CAPACITOR 2M 450V 13 X 25 X 37 906 P08240906 RETURN TUBE 16 913 P08240913 FLOW CONTROL VALVE 907 P08240907 NOZZLE MOUNTING BASE 914 P08240914 COOLANT PIPE W NOZZL...

Page 111: ...006 9 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 1051 1052 1053 1054 1055 1056 1057 1058 1059 1060 1061 1062 1063 1064 1065 1066 1067 1068 1069 1011 1013 1011 1013 1022 1027 ...

Page 112: ...1047 P08241047 BALL KNOB M10 1 5 PLASTIC 1009 P08241009 MOTOR MOUNT 1048 P08241048 SPINDLE ON OFF SWITCH ASSY 1010 P08241010 HEX BOLT M10 1 5 X 30 1049 P08241049 ROD HOUSING 1011 P08241011 ROLL PIN 6 X 25 1050 P08241050 COMPRESSION SPRING 1012 P08241012 FLAT WASHER 10MM 1051 P08241051 THRUST WASHER 1013 P08241013 CAP SCREW M6 1 X 25 1052 P08241052 KEY 4 X 4 X 40 1014 P08241014 GAP RACK 1053 P08241...

Page 113: ... 111 Cabinet Brake 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 1116 1102 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1102 1112 1102 1105 1102 1125 1127 1127 1127 ...

Page 114: ...N 5 X 40 1107 P08241107 BASE PAN 1123 P08241123 BRAKE PEDAL SHAFT LONG 1108 P08241108 ACCESS PLATE REAR 1124 P08241124 BRAKE PEDAL 1109 P08241109 BRAKE PULL ROD 1125 P08241125 HEX NUT M6 1 1110 P08241110 PEDESTAL LEFT 1126 P08241126 CAP SCREW M12 1 75 X 50 1111 P08241111 PEDESTAL RIGHT 1127 P08241127 CAP SCREW M6 1 X 10 1112 P08241112 COVER LIFT ACCESS 1128 P08241128 CHIP DRAWER 1113 P08241113 LEF...

Page 115: ...G LA103 GREEN 22MM 1202 P08241202 CIRCUIT BREAKER TIAN DZ451 63 3A 1215 P08241215 ROTARY SWITCH HUILONG LA103 ON OFF 22MM 1203 P08241203 CIRCUIT BREAKER TIAN DZ451 63 5A 1216 P08241216 E STOP BUTTON HUILONG LA103 22MM 1204 P08241204 OL RELAY TIAN JRS4 09 40D 9 13A 1217 P08241217 JOG BUTTON HUILONG LA103 10A 22MM 1205 P08241205 OL RELAY TIAN JRS4 09 40D 0 4 0 63A 1218 P08241218 WORK LAMP ASSEMBLY 1...

Page 116: ...45 1344 1343 1342 1354 1353 1357 1358 1356 1355 1360 1359 1361 1362 1365 1364 1363 1339 1338 1340 1335 1336 1341 1337 1325 1324 1323 1322 1321 1320 1318 1317 1334 1333 1330 1329 1328 1319 1327 1326 1331 1332 1301 1302 1303 1304 1305 1306 1314 1307 1308 1309 1310 1313 1311 1312 1308 1315 ...

Page 117: ...5 FLAT WASHER 8MM 1348 P08241348 LOCK WASHER 5MM 1317 P08241317 PHLP HD SCR M4 7 X 8 1349 P08241349 CAP SCREW M5 8 X 30 1318 P08241318 FLAT WASHER 4MM 1350 P08241350 Z AXIS DRO SENSOR W BNC CONNECTOR 1319 P08241319 DRO CROSS SLIDE SENSOR COVER 1351 P08241351 DRO SENSOR BRACKET 1320 P08241320 DRO CROSS SLIDE ADAPTER PLATE 1352 P08241352 FENDER WASHER 6MM 1321 P08241321 CAP SCREW M5 8 X 10 1353 P082...

Page 118: ...8241405 COMBO WRENCH 17 X 19MM 1414 P08241414 FACEPLATE 11 D1 5 1406 P08241406 COMBO WRENCH 24 X 27MM 1415 P08241415 TOOL HOLDER 200 SERIES 1407 P08241407 HEX WRENCH 6MM 1416 P08241416 SPINDLE SLEEVE MT 6 X MT 3 1408 P08241408 HEX WRENCH 8MM 1417 P08241417 DEAD CENTER MT 3 HSS 1409 P08241409 SCREWDRIVER PHILLIPS 2 1418 P08241418 DEAD CENTER MT 3 CARBIDE TIPPED 1410 P08241410 SCREWDRIVER FLAT 2 141...

Page 119: ... ELECTRICITY WARNING LABEL 1505 P08241505 IMPACT INJURY SPINDLE SPEED 1516 P08241516 PINCH ENTANGLEMENT LABEL O B SPINDLE 1506 P08241506 GRIZZLY COM LABEL 1517 P08241517 PINCH ENTANGLEMENT WARNING LABEL 1507 P08241507 MODEL NUMBER LABEL 1518 P08241518 HAZARD AREA CAUTION LABEL 1508 P08241508 GRIZZLY NAMEPLATE LARGE 1519 P08241519 BIOLOGICAL POISON LABEL 1509 P08241509 CHECK OIL LEVEL TAG 1520 P082...

Page 120: ... 118 Model G0824 Mfd Since 12 16 SECTION 10 APPENDIX Threading Feed Charts ...

Page 121: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 122: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 123: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

Page 124: ......

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