Grizzly G0738 Owner'S Manual Download

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model g0738 (mfg. since 1/12)

-25-

Motor & Impeller

100

101

113

102

103

104

105

106

107

108

109

110

111

112

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PHTEK15M

TAP SCREW M4 X 10

106

P0738106

SQUIRREL CAGE IMPELLER

P0738067

WIRE 18AWG 6-3/4"

107

P0738107

REAR IMPELLER HOUSING COVER

100

P0738100

CAPACITOR COVER

108

P0738108

IMPELLER HOUSING

101

PTLW01M

EXT TOOTH WASHER 4MM

109

P0738109

RUBBER SPACER

102

PW05M

FLAT WASHER 4MM

110

PWF05M

FENDER WASHER 5MM

103

P0738103

R CAPACITOR 8M 375V 1-1/4 X 2-1/2

111

PLN02M

LOCK NUT M5-.8

104

P0738104

FRONT IMPELLER HOUSING COVER

112

P0738112

MOTOR 1/8HP 120V 60HZ

105

PB94M

HEX BOLT M5-.8 X 25

113

PS02M

PHLP HD SCR M4-.7 X 12

Summary of Contents for G0738

Page 1: ...or models manufactured since 1 12 Copyright FEBRUARY 2012 By Grizzly Industrial Inc Revised may 2012 tr Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc TS14735 printed IN CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ower 11 Disconnecting Power 11 Test Run 11 Site Planning 12 Mounting to Ceiling 14 SECTION 4 OPERATIONS 16 General 16 Turning ON OFF 16 Changing Air Flow Speeds 16 Setting Timer 16 Machine Storage 16 Filtering Performance 16 SECTION 5 ACCESSORIES 17 SECTION 6 MAINTENANCE 18 Cleaning Filters 18 SECTION 7 SERVICE 19 Troubleshooting 19 Motor Electrical 19 Air Filter Operations 19 Replacing Fuse 20 Re...

Page 4: ...e if the manual version you received matches the manufacture date of your machine For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Manufacture Date of Your Machine Manual Accuracy We stand behind our machines If you have any questio...

Page 5: ...ication To reduce the risk of serious injury read and understand this entire document before using the machine Front View Rear View Machine Hook Remote Control Intake Port Control Panel Outer Filter Handle Inner Filter Behind Outer Filter ...

Page 6: ...ping Dimensions Type Cardboard Content Machine Weight 34 lbs Length x Width x Height 24 x 20 x 13 in Electrical Power Requirement 110V Single Phase 60 Hz Minimum Circuit Size 15 Amps Switch ON OFF Switch and Programmable Remote Cord Length 6 ft Cord Gauge 18 AWG Plug Included Yes Included Plug Type NEMA 5 15 Motors Main Horsepower 1 8 HP Voltage 120V Phase Single Phase Amps 1A Speed 1200 1400 1750...

Page 7: ...erate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not app...

Page 8: ... not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop erly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped...

Page 9: ...e blown into the ambient air during operation Wearing a NIOSH approved respirator during this time will reduce your risk of permanent respiratory damage EMPTYING DUST When removing dust from the filters turn OFF the switch disconnect power and wear a respirator and safety glasses Empty dust away from ignition sources and into an approved container DISCONNECTING POWER SUPPLY Turn the switch OFF dis...

Page 10: ...cuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply...

Page 11: ...extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 16 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 1 Typical 5 15 plug and receptacle Grounding Pr...

Page 12: ...eople 1 Safety Glasses 1 Per Person Phillips Screwdriver 2 1 Wrench 10mm 1 Drill 1 Drill Bit 3 32 1 Ladders 2 Needed for Setup To reduce the risk of serious injury read and understand this entire document before using the machine NOTICE If you cannot find an item on this list care fully check the machine and the packaging materials Some of these items may be pre installed for shipping or become mi...

Page 13: ...ocate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 19 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual 2 Place the air filter on a workbench or similar stable surface that can ...

Page 14: ...me the air filter will run before automatically turning OFF 10 Press the remote control OFF button to turn the air filter OFF Site planning is an important step to maximize the effectiveness of the hanging air filter Air circula tion must be thought out and all obstructions to the air path considered Think of air circulation in terms of the circular motion of the air before and after the air filte...

Page 15: ...nd circulation is diminished Figure 7 Poor air circulation Placed too close to the wall the air circulation short cycles leaving much of the room unfiltered Air Filter It is very important that the hanging air filter be supported properly Please follow these guidelines when planning where to mount the unit Where the mounting brackets attach is the top of the unit The hanging air filter can only be...

Page 16: ...pproximately 191 2 below the ceiling Important The ceiling hooks must only be screwed into solid wood Otherwise they may pull out under load and cause the air filter to fall ONLY mount the air filter unit to joists or table that can hold at least 100 lbs DO NOT mount the unit only to sheet rock pressboard paneling or honeycomb wall panels with expansion type fasteners The fasteners can tear out an...

Page 17: ... hole into the center of the joists at the mounting locations then fully thread the ceiling hooks into the joists see Figure 11 Important If the joists are covered with sheet rock or paneling use a stud finder or other device to locate the center of the joists Joist Ceiling Hook Machine Hook Figure 11 Air filter mounted to the joists 3 Attach the provided chains to the ceiling hooks 4 With the hel...

Page 18: ...micron from the air This air filter is capable of recirculating the air in a room measuring 20 x 20 x 8 approximately 7 7 times an hour We recommend that the volume of air in your room be recirculated 6 9 times an hour for the best filtering effect Therefore rooms with a larger volume may require two or more air filters to achieve proper filtering To calculate the recirculating rate for your shop ...

Page 19: ...gure 12 Model T10503 inner filter and Model T10504 outer filter for Model G0738 air filter T10503 T10504 G9955 Bench Top Dual Fan Dust Filter Two separately switched fan motors can be used to draw a maximum 400 CFM of your dusty shop air through the 5 micron pleated filter Perfect for sanding and power caring the clear plastic hood helps to direct flow from the work area directly into the filter F...

Page 20: ...ng clips to secure the fil ters Note During regular use the filters can be cleaned several times before replacement becomes neces sary To determine whether the filters need to be replaced hold them up to the sunlight and visually inspect them If you cannot see through the filters due to cacked dust and grim replace them before putting air filter back into operation DO NOT use compressed air to blo...

Page 21: ...2 amp 250 volt fuse 6 Check fix broken disconnected or corroded wires 7 Inspect replace if faulty 8 Replace faulty ON SPEED button 9 Test repair replace Machine stalls or is underpowered 1 Run capacitor at fault 2 Motor overheated 3 Motor at fault 1 Test repair replace 2 Clean motor let cool and reduce workload 3 Test repair replace Machine has vibration or noisy operation 1 Motor or component loo...

Page 22: ...POWER 2 Unthread the fuse holder cap from the control panel see Figure 16 and remove it The fuse will come out with it 3 Replace the fuse and fully thread the cap in to secure it Remote Control Battery Replacement The remote control uses two AA batteries To replace them slide the battery compartment cover down and off the remote see Figure 17 Insert the batteries in the proper direction and replac...

Page 23: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Page 24: ...12 READ ELECTRICAL SAFETY ON PAGE 21 Electrical Wiring Diagram Ground Neutral Hot Ground Ground Impeller Housing Motor Cabinet Power Cord Fuse F2A250V Control Panel 110VAC 5 15 Plug As Recommended Run Capacitor 8MFD 375VAC Ground ...

Page 25: ...ET HANDLE 150 P0738150 BATTERY COVER 5 P0738005 HANDLE BRACKET 151 P0738151 REMOTE CONTROL BOTTOM COVER 6 PS40M PHLP HD SCR M5 8 X 16 152 P0738152 BATTERY SPRING 7 PW02M FLAT WASHER 5MM 153 P0738153 BATTERY AA 8 PLW01M LOCK WASHER 5MM 154 P0738154 REMOTE CONTROL TOP COVER 9 PN06M HEX NUT M5 8 155 P0738155 REMOTE CONTROL CIRCUIT BOARD 10 PS08M PHLP HD SCR M5 8 X 12 156 P0738156 THREADED HOOK M6 1 X...

Page 26: ... P0738050 POWER CORD 18G 3W 72 5 15 60 PHTEK31M TAP SCREW M4 X 14 51 P0738051 STRAIN RELIEF 6P 4 61 P0738061 PRINTED CIRCUIT BOARD 52 PS06M PHLP HD SCR M5 8 X 20 62 P0738062 CONTROL PANEL BOX 53 P0738053 FUSE HOLDER CFH052S CR3 13 63 PW07M FLAT WASHER 3MM 54 P0738054 FUSE HOLDER CAP 64 PLW09M LOCK WASHER 3MM 55 P0738055 FUSE F2A250V 65 PN07M HEX NUT M3 5 56 P0738056 CONTROL PANEL LABEL 66 P0738066...

Page 27: ... 18AWG 6 3 4 107 P0738107 REAR IMPELLER HOUSING COVER 100 P0738100 CAPACITOR COVER 108 P0738108 IMPELLER HOUSING 101 PTLW01M EXT TOOTH WASHER 4MM 109 P0738109 RUBBER SPACER 102 PW05M FLAT WASHER 4MM 110 PWF05M FENDER WASHER 5MM 103 P0738103 R CAPACITOR 8M 375V 1 1 4 X 2 1 2 111 PLN02M LOCK NUT M5 8 104 P0738104 FRONT IMPELLER HOUSING COVER 112 P0738112 MOTOR 1 8HP 120V 60HZ 105 PB94M HEX BOLT M5 8...

Page 28: ...ABEL 62A DISCONNECT LABEL 207 P0738207 REMOTE CONTROL LABEL 203 PLABEL 57A EYE LUNG HAZARD LABEL 208 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 204 PLABEL 12D READ MANUAL LABEL 209 P0738209 GRIZZLY COM LABEL Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the original location before...

Page 29: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Page 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 31: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

Page 32: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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