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Grizzly G0717 Owner'S Manual Download Page 40

-38-

Model g0717 (Mfg. since 9/10)

G9256—6" Dial Caliper

G9257—8" Dial Caliper

G9258—12" Dial Caliper

these  traditional  dial  calipers  are  accurate  to 
0.001" and can measure outside surfaces, inside 
surfaces,  and  heights/depths.  Features  stainless 
steel,  shock  resistant  construction  and  a  dust 
proof display.

figure 49. 

grizzly

®

 dial Calipers.

figure 46. 

g5618 deburring tool.

G5618—Deburring tool with two Blades
G5619—Extra aluminum Blades
G5620—Extra Brass and Cast iron Blade

the quickest tool for smoothing freshly machined 
metal  edges.  Comes  with  two  blades—one  for 
steel/aluminum and one for brass/cast iron.

Basic Eye protection

t20501—face shield Crown protector 4"
t20502—face shield Crown protector 7"
t20503—face shield window
t20452—"Kirova" anti-Reflective s. Glasses
t20451—"Kirova" Clear safety Glasses
h0736—shop fox

®

 safety Glasses

h7194—Bifocal safety Glasses 1.5
h7195—Bifocal safety Glasses 2.0
h7196—Bifocal safety Glasses 2.5

figure 47. 

assortment of basic eye protection.

t20451

h0736

t20452

t20502

t20503

h7194

figure 48. 

hearing protection assortment.

h4978—Deluxe Earmuffs - 27dB
h4979—twin Cup hearing protector - 29dB
t20446—Ear plugs 200 pair - 31dB

protect your hearing before its too late. especially 
important  if  you  or  employees  operate  for  hours 
at a time.

h4978

t20446

h4979

Summary of Contents for G0717

Page 1: ...R S Manual Copyright May 2011 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manuf...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...nnecting Power 18 Controls 19 Test Run 21 SECTION 4 OPERATIONS 22 Operation Overview 22 Blade Selection 23 Blade Terminology 23 Blade Length 23 Tooth Set 24 Tooth Type 24 Blade Pitch TPI 25 Blade Chan...

Page 4: ...manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your...

Page 5: ...Lift Handle C Upper Wheel Cover D Saw Bow E Control Panel F Lower Wheel Cover G Motor H Work Stop Rod I Chip Tray Identification A B C D E F G H I J K L M N O P Q J Work Stop K Leveling Foot L Vise Ha...

Page 6: ...in Shipping Dimensions Type Wood Slat Crate Content Machine Weight 673 lbs Length x Width x Height 69 x 30 x 48 in Electrical Power Requirement 110V or 220V Single Phase 60Hz Prewired Voltage 220V Min...

Page 7: ...Deg 8 7 8 in Max Capacity Rectangular Width at 45 Deg 6 1 2 in Max Capacity Round at 45 Deg 6 1 2 in Construction Table Precision Ground Cast Iron Upper Wheel Cast Iron Lower Wheel Cast Iron Body Ste...

Page 8: ...erate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTEC...

Page 9: ...CTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It wil...

Page 10: ...ssing teeth before each use HAND PLACEMENT Never position fingers or thumbs in line with the cut Hands could be crushed in vise or from falling machine compo nents ENTANGLEMENT HAZARDS Do not oper ate...

Page 11: ...nd make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult a qualified electrician if you are un...

Page 12: ...m Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electri...

Page 13: ...containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of you...

Page 14: ...e store Figure 6 Inventory B C D E NOTICE If you cannot find an item on this list check the mounting location on the machine or the packaging materials Sometimes parts are pre installed for shipping o...

Page 15: ...sses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then le...

Page 16: ...e allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a...

Page 17: ...s are described below Whichever option you choose we recommend leveling your machine with a precision level Bolting to Concrete Floors Lag shield anchors with lag screw Figure 8 and anchor studs Figur...

Page 18: ...emove the motor pivot pin from the saw bow See Figure 12 for location 7 Place the belt over the pulleys 8 Remove the hex bolt shown in Figure 13 9 Rotate the motor tilt plate upward until it aligns wi...

Page 19: ...ardware removed in Step 13 as shown in Figure 16 Start Capacitor 400MFD 125VAC Run Capacitor 40MFD 250VAC Hot Ground Hot Cutting Fluid Pump Motor 1 8HP 220V Main Motor 1 1 2HP 220V Saw Travel Limit Sw...

Page 20: ...cting power 1 Turn the machine power switch OFF 2 Insert the power cord plug into a matching power supply receptacle The machine is now connected to the power source Disconnecting Power Figure 18 Disc...

Page 21: ...Loosen to release and re position the blade guide Tighten to lock the blade guide in position D Work Stop Provides a positive stop at a given position Best used during repetitive operations when mult...

Page 22: ...Stops the blade J Cutting Fluid Pump ON OFF Switch Turns the cutting fluid pump ON and OFF K Downfeed Rate Control Knob Controls the downfeed rate with an adjustable hydraulic flow valve L Downfeed St...

Page 23: ...s or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 7 Open the cutting fluid valve then turn the cut ting...

Page 24: ...machine or equipment before We strongly recom mend that you read books review industry trade magazines or get formal training before beginning any projects Regardless of the content in this section G...

Page 25: ...e tip of the tooth to the back edge of the blade Figure 22 Bandsaw blade terminology Blade Length Measured by the blade circumference blade lengths are usually unique to the brand of your bandsaw and...

Page 26: ...good surface finish Skip or Skip Tooth Wide flat gullets a 0 rake angle equally spaced teeth and recommended for non ferrous materials Alternate An all purpose arrangement with teeth bent evenly left...

Page 27: ...orkpiece thickness you need to cut 3 Refer to the Material Shapes row and find the shape of the material to be cut 4 In the applicable row read across to the right and find the box where the row and c...

Page 28: ...arp Wear heavy leather gloves to prevent cuts when handling blades Figure 27 Typical blade installation Blades should be changed when they become dull damaged or when you are using materials that requ...

Page 29: ...ection Blade Travel Proper tension is essential to avoid blade vibra tion twist or slippage on the wheels A correctly tensioned blade provides long life straight cuts and efficient cutting times The t...

Page 30: ...common causes of avoidable blade breakage are Faulty alignment or adjustment of the blade guides Forcing or twisting a wide blade around a tight radius Feeding the workpiece too fast Dull or damaged t...

Page 31: ...rocedure For aftermarket blades refer to the manufacturer s break in procedure to keep from voiding the war ranty Use the Chip Inspection Chart on Page 31 as a guide to evaluate the chips and ensure t...

Page 32: ...x bolt 6 Close the belt cover To change blade speeds 1 UNPLUG THE BANDSAW 2 Open the belt cover 3 With one hand support the weight of the motor with the other hand loosen the hex bolt shown in Figure...

Page 33: ...ecrease Hard Strong Curled Thick Silver or Light Brown Good Decrease Slightly Check Blade Pitch Hard Coiled Thin Silver Increase Decrease Check Blade Pitch Straight Thin Silver Good Increase Powdery S...

Page 34: ...ush the jaw in the desired direc tion 3 Finish tightening the jaw against the workpiece with the handwheel Note Figure 37 shows correct methods of holding different workpiece shapes The blade guide be...

Page 35: ...ill heat the blade causing the blade teeth to load up and break Tip Using a refractometer or hydrometer to replenish water in water based coolant can extend the life of blades and coolant and ensure c...

Page 36: ...t Control Valve NOTICE Keep the tray chip screen clear so cutting fluid can recycle to the pump reservoir NEVER operate the pump with the reservoir below the low mark or you will overheat the pump and...

Page 37: ...ssive foam improper mixture too high of pressure excessive air in system Dirty machine or trenches cleaners in the fluid have become depleted User notices skin irritation User has respiratory irritati...

Page 38: ...iece and do not start a cut on a sharp edge Pay attention to the chips produced by the cutting operation and use their appearance to fine tune the blade speed feed speed and pressure refer to the Chip...

Page 39: ...h G6437 1293 8 x 1 x 032 6 10 Variable Pitch G6438 1293 8 x 1 x 032 8 12 Variable Pitch Figure 44 H9240 Rustlick Machining Oil H9240 Water Soluable Machining Oil Rustlick water soluable machining oil...

Page 40: ...wo blades one for steel aluminum and one for brass cast iron Basic Eye Protection T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti...

Page 41: ...fter each use Proper blade tension Coolant level Coolant condition Monthly Check Lubricate vise screw Check gear box fluid level Annual Check Change gear box oil every four months if being used daily...

Page 42: ...SAE 90 gear oil To change the gear oil 1 Run the bandsaw for a couple of minutes to warm up the oil in the gearbox 2 UNPLUG THE BANDSAW 3 Raise the bow to the highest angle and close the feed control...

Page 43: ...lace faulty ON OFF switch 8 Check for broken wires or disconnected corroded connections and repair replace as necessary 9 Test repair replace Machine stalls or is underpowered 1 Wrong blade for the wo...

Page 44: ...spots welds or scale is on the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Blade Speed on Page 30 and adjust as required 2 Refer to Blade Selection on Page 23 and...

Page 45: ...for blade speeds 5 Lift the motor to tension the belt and tighten the hex bolt Check the belt tension When properly ten sioned the belt will deflect approximately 1 4 as shown in Figure 55 when press...

Page 46: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 47: ...AD ELECTRICAL SAFETY ON PAGE 44 c c d f d f a e b b e a Control Panel see Page 46 Electrical Box see Page 47 Main Motor see Page 46 Cutting Fluid Pump Motor see Page 46 Limit Switch see Page 46 Power...

Page 48: ...itor 3MFD 450VAC Ground 1 2 4 4 1 1 1 1 5 5 3 3 3 3 2 4 4 0 1 2 1 3 2 2 2 2 V1 V1 U1 U1 V2 U2 4 1 3 2 Cutting Fluid Pump Switch Emergency Stop Button Start Button ON Lamp b b f c c d Cutting Fluid Pum...

Page 49: ...3 13NO 3L2 NHD 12D 110V U2 V4 W8 A1 A2 A2 18 15 12 2T1 6T3 14NO 4T2 1L1 5L3 13NO 3L2 NHD 12D 110V A1 Ground 5 5 5 5 4 4 4 4 4 4 6 6 6 6 3 3 3 3 2 2 2 2 1 1 1 1 0 0 0 0 S S S S S S S S R R R R R R R R...

Page 50: ...1 23 2 24 1 24 2 25 1 25 2 25 3 26 1 26 2 27 1 28 1 29 1 30 30 1 31 32 32 1 32 2 32 3 33 33 1 34 35 36 37 38 39 39 1 40 40 1 41 42 42 1 43 44 45 47 48 49 50 51 52 52 1 53 53 1 53 2 54 55 56 57 58 58 1...

Page 51: ...M LOCK WASHER 8MM 7 2 P0717007 2 PUSH ON HOSE FITTING 3 8 NPT 5 16 26 1 P0717026 1 SLIDE BRACKET 9 P0717009 COOLANT PUMP COVER PANEL 26 2 PSS03M SET SCREW M6 1 X 8 9 1 PTH002M TRUSS HD SCR M6 1 X 10 2...

Page 52: ...M6 1 X 12 64 P0717064 VISE JAW OUTER 45 P0717045 DOWNFEED LIMIT SWITCH 65 PB33M HEX BOLT M12 1 75 X 50 47 P0717047 HYDRAULIC CYLINDER MAIN PIN 66 P0717066 PIVOT WASHER 12MM 48 PR09M EXT RETAINING RING...

Page 53: ...118 118 1 119 120 121 122 123 123 1 123 2 123 3 124 124 1 124 2 124 3 124 4 124 5 125 126 127 127 1 128 129 130 130 1 130 2 131 132 133 133 1 134 135 135 1 136 137 138 140 140 1 141 142 143 144 145 1...

Page 54: ...LW05M LOCK WASHER 12MM 113 PN03M HEX NUT M8 1 25 90 P0717090 LOCK KNOB 1 4 20 X 10 114 PK110M KEY 7 X 7 X 12 91 P0717091 SAW BOW SUPPORT 116 PCAP14M CAP SCREW M8 1 25 X 20 91 1 PLW06M LOCK WASHER 10MM...

Page 55: ...HT BLADE BRACKET 175 PS09M PHLP HD SCR M5 8 X 10 145 PB02M HEX BOLT M6 1 X 12 176 P0717176 INDICATOR SCALE 145 1 PLW03M LOCK WASHER 6MM 177 P0717177 SLIDE BRACKET 146 PW03M FLAT WASHER 6MM 178 P071717...

Page 56: ...LABEL 209 PPAINT 11 GRIZZLY PUTTY TOUCHUP PAINT 204 G8589 GRIZZLY NAMEPLATE LARGE 210 PLABEL 19A NO HANDS BLADE LABEL VL 205 P0717205 MODEL NUMBER LABEL 211 PLABEL 63 DISCONNECT 220V LABEL VL 206 PLA...

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 60: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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