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Grizzly G0651 Owner'S Manual Download Page 20

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g0651/g0652 10" extreme series table saws

Extension Table

Box contents:  (figure 7) 

Qty

A.  extension table .......................................... 1

B.  lower shelf ................................................ 1

c.  shelf end plate ........................................... 1

D.  support legs .............................................. 2

E. lower shelf Brackets ................................. 2

fasteners (and where used, not shown):

 

Qty

• 

Cap screws m8-1.25 x 25

 

(rear rail/Cabinet/ext. table) .................... 8

• 

Flat head screws m8-1.25 x 25

 

(Front rail/Cabinet/ext. table) ................... 8

• 

Flat Washers 8mm 

 

(Front rail/ext. table/rear rail) .............. 14

• 

hex nuts m8-1.25

 

(Front rail/ext. table/rear rail) ................ 8

• 

lock Washers 8mm 

 

(Front rail/ext. table/rear rail) .............. 10

• 

hex Bolts m8-1.25 x 12

 

(Cabinet/ext. table) .................................... 2

• 

Flat Washers 8mm (Cabinet/ext. table) .... 2

• 

Flat head screws m8-1.25 x 25 

 

(table/ext. table) ....................................... 2

• 

mounting plates (table/ext. table) ............ 2

• 

hex Bolts m6-1 x 12

 

(Brackets/Cabinet/legs) ............................. 2

• 

hex nuts m6-1 

 

(Brackets/Cabinet) ...................................... 2

• 

Feet 

3

⁄

8

"-16 x 2 (legs) ................................. 2

• 

hex nuts 

3

⁄

8

-16 (legs) ................................ 2

• 

phillip head screws m6-1 x 12 

 

(ext. table/legs/shelf Brackets) .............. 14

• 

Flat Washers 6mm 

 

(ext table/legs/shelf Brackets) ............... 16

• 

hex Bolts w/Washers m8-1.25 x 12 

 

(tube/ Front rail) ........................................ 9

figure 7. extension table components.

a

B

C

d

e

if  any  nonproprietary  parts  are  missing  (e.g.  a 

nut or a washer), we will gladly replace them; or 

for the sake of expediency, replacements can be 

obtained at your local hardware store.

Outfeed Table

Box contents:  (figure 8) 

Qty

A.  outfeed table

 

 ............................................. 1

B.  lower shelf ................................................ 1

c.  shelf end plate ........................................... 1

D.  support legs .............................................. 2

E. lower shelf Brackets ................................. 2

fasteners (and where used, not shown):  Qty
• 

hex Bolts m8-1.25 x 20 w/Washer

 

(rear rail/outfeed table) ........................... 2

• 

hex nuts m8-1.25 

 

(rear rail/outfeed table) ........................... 2

• 

Flat Washers 8mm 

 

(rear rail/outfeed table) ........................... 2

• 

hex Bolts m6-1 x 12 

 

(Brackets/Cabinet) ...................................... 2

• 

hex nuts m6-1 (Bracket/end plate) ........... 2

• 

Flat Washers 6mm

 

(outfeed table/legs/shelf Brackets) ........ 16

• 

phillips head screws m6-1 x 12 

 

(outfeed table/legs/shelf Brackets) ........ 14

• 

Feet 

3

⁄

8

-16 x 2 (legs) .................................. 2

• 

hex nuts 

3

⁄

8

-16 (legs) ................................ 2

figure 8. outfeed table components.

a

B

C

d

e

SuffOcATION hAzARD!

Immediately  discard  all  plas-

tic  bags  and  packing  materi-

als  to  eliminate  choking/suf-

focation hazards for children 

and animals.

Summary of Contents for G0651

Page 1: ... SAWS OWNER S Manual Copyright march 2008 By Grizzly Industrial Inc revised JULY 2008 BL Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc BL10437 printed IN TAIWAN ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...n Safety 30 Basic Controls 30 Blade Selection 31 Workpiece Inspection 33 Non Through Through Cuts 33 Ripping 34 Crosscutting 35 Miter Cuts 35 Blade Tilt Bevel Cuts 36 Dado Cutting 36 Rabbet Cutting 38 Resawing 40 SECTION 5 ACCESSORIES 44 SECTION 6 MAINTENANCE 46 Schedule 46 Cleaning 46 Lubrication 46 SECTION 7 SERVICE 47 Troubleshooting 47 Replacing Flat Belt 49 Blade Tilt Stops 51 Table Tilt Hand...

Page 4: ...8227 2069 Email manuals grizzly com Contact Info Functional Overview A table saw is considered the primary machine in any woodworking shop and is capable of the following cuts Rip and Crosscuts Miters Bevels Compound Miters Rabbets and Dadoes Tenons and Mortises Resaw Cuts The main components of a table saw are the cabinet table top extension tables main blade and arbor rip fence miter gauge blade...

Page 5: ...m 8dciZci 8VW cZi LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci gdci VcY GZVg GV a LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci ZcXZ LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci gdci miZch dc IVWaZ VcY Dji ZZY IVWaZ LZ i aWh AZc i L Yi Z i m m LECTRICAL Hl iX BV cZi X l I ZgbVa DkZgadVY EgdiZXi dc Hl iX KdaiV Z K 8dgY AZc i i 8dgY Vj Z Vj Z GZXdbbZcYZY 7gZV Zg H oZ Vbe Eaj Cd OTOR IneZ I 8 8VeVX idg HiVgi cYjXi d...

Page 6: ...VYd 8ji ONSTRUCTION BV c IVWaZ EgZX h dc gdjcY 8Vhi gdc 8VW cZi EgZ dgbZY HiZZa B iZg Vj Z 6ajb cjb 7dYn HiZZa B iZg 7Vg Igjcc dch 8Vhi gdc 7ZVg c h HZVaZY EZgbVcZcian AjWg XViZY jVgY HiZZa Hea iiZg 8aZVg EaVhi X ZcXZ H c aZ AZkZg gdci AdX c 6ajb cjb migjYZY 7dYn THER 3PECIFICATIONS 8djcign D Dg c IV lVc LVggVcin NZVg HZg Va CjbWZg AdXVi dc 9 AVWZa dc 8ZciZg d i Z HiVcY 6hhZbWan I bZ djg EATURES c...

Page 7: ...ciZci 8VW cZi LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci gdci VcY GZVg GV a LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci ZcXZ LZ i aWh AZc i L Yi Z i m m 7dm 8dciZci gdci miZch dc IVWaZ VcY Dji ZZY IVWaZ LZ i aWh AZc i L Yi Z i m m LECTRICAL Hl iX BV cZi X l I ZgbVa DkZgadVY EgdiZXi dc Hl iX KdaiV Z K K 8dgY AZc i i 8dgY Vj Z Vj Z GZXdbbZcYZY 7gZV Zg H oZ 6be Eaj Cd OTOR IneZ I 8 8VeVX idg HiVgi cYjXi dc ...

Page 8: ...VYd 8ji ONSTRUCTION BV c IVWaZ EgZX h dc gdjcY 8Vhi gdc 8VW cZi EgZ dgbZY HiZZa B iZg Vj Z 6ajb cjb 7dYn HiZZa B iZg 7Vg Igjcc dch 8Vhi gdc 7ZVg c h HZVaZY EZgbVcZcian AjWg XViZY jVgY HiZZa Hea iiZg 8aZVg EaVhi X ZcXZ H c aZ AZkZg gdci AdX c 6ajb cjb migjYZY 7dYn THER 3PECIFICATIONS 8djcign D Dg c IV lVc LVggVcin NZVg HZg Va CjbWZg AdXVi dc 9 AVWZa dc 8ZciZg d i Z HiVcY 6hhZbWan I bZ djg EATURES c...

Page 9: ...e Scale Indicator G Fence H Front Main Extension Table I Rear Rail J Support Leg K Lower Shelf L Fence Lock Handle M Arbor Wrench N Blade Tilt Handwheel Lock O Blade Angle Digital Readout P Blade Tilt Scale Q Blade Height Handwheel R Motor Cover S ON OFF Switch w Emergency STOP Paddle Figure 1 G0651 Identification E F G H K L M N O P Q R S A B C D I J ...

Page 10: ...WN 3AFETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A S...

Page 11: ... chigjXi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ ...

Page 12: ...chine is intended for cutting natural and man made wood products laminate cov ered wood products and some plastics This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a table saw may lead to injury 14 EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties perform ing the intended operation stop using the machine Contact our Service Depart...

Page 13: ... the blade during every cut If kickback does occur the thrown workpiece usually travels directly in front of the blade Wear safety glasses or a face shield In the event of kickback your eyes and face are the most vulnerable part of your body Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade Use a push stick to keep your hands farthe...

Page 14: ...t in which the workpiece is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines or planes i e the rip fence face is parallel to the face of the saw blade Non Through Cut A sawing operation that requires the removal of the blade guard and splitter or the riving knife Dado and rabbet cuts are considered Non Through C...

Page 15: ...stead place the machine near a power source If you must use an extension cord Use at least a 12 gauge cord that does not exceed 50 feet in length The extension cord must also have a ground wire and plug pin A qualified electrician MUST size cords over 50 feet long to prevent motor damage Figure 2 NEMA 6 20 plug and receptacle SECTION 2 CIRCUIT REQUIREMENTS Serious personal injury could occur if yo...

Page 16: ...8dcYj i id EdlZg HdjgXZ 15 20 Plug Outlet for 220V 3 Phase Hardwired Locking Disconnect Switch for 440V 3 Phase Phase Converter Precaution The power from the manufactured leg may dam age electrical components if connected to the wrong incoming power terminal on your machine Only connect the manufactured leg to the L3 ter minal see Page 62 for identification NOTICE The Model G0652 is prewired for 2...

Page 17: ...ing the transformer fuse from 220V to 440V and changing the thermal overload relay from 14 to 7 Amps Refer to the photos and wiring diagram on Pages 61 and 63 for wiring details All wiring changes must be inspected by a quali fied electrician before the saw is connected to the power source If at any time during this procedure you need help call Grizzly Tech Support at 570 546 9663 440V Conversion ...

Page 18: ...Collection System 1 Dust Hose 4 length as needed 1 Hose Clamp 4 1 Assistant for Lifting Help 1 Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materia...

Page 19: ...er Gauge Handle 1 G Handwheel Handles 2 H Arbor Wrenches 2 Figure 4 Main components B E D F H G C Tools not shown Qty Open End Wrenches 8 x 10 11 x 13 14 x 17 1 Each Hex Wrenches 3 4 5 6mm 1 Each Screwdriver Phillips Flat 1 Fence Box Contents Figure 5 Qty A Fence 1 B Fence Handle 1 Figure 5 Fence components A B Fasteners and where used not shown Qty Flat Washer 8mm Miter Gauge 1 Hex Bolts M8 1 25 ...

Page 20: ...Ext Table Legs Shelf Brackets 16 Hex Bolts w Washers M8 1 25 x 12 Tube Front Rail 9 Figure 7 Extension table components A B C D E If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Outfeed Table Box Contents Figure 8 Qty A Outfeed Table 1 B Lower Shelf 1 C Shelf End Plate ...

Page 21: ...G0651 G0652 10 Extreme Series Table Saws 19 Hardware Recognition Chart ...

Page 22: ...arances The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 9 For thor ough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as acetone or brake parts cleaner that may damage p...

Page 23: ...o lock washers and a hex nut 3 Secure the metal plates to the table with M8 1 25 x 25 flat head screws on the right side of the table saw cabinet as shown in Figure 13 then thread two M8 1 25 x 12 hex bolts with flat washers into the metal plates Do not fully tighten the bolts Figure 12 Rear rail installed x 4 x 4 Figure 13 Metal plates installed 4 With the help of an assistant place the exten sio...

Page 24: ...rocedure and tighten the fasteners in Figure 15 with a 6mm hex wrench and 13mm wrench 9 Tighten the cap screws shown in Figure 13 10 Install each foot with a 3 8 16 hex nut onto into the bottom of a support leg as shown in Figure 17 Figure 16 Aligning main extension table Figure 17 Foot installed on support leg Foot Support Leg Hex Nut 11 Fasten each support leg to the main exten sion table with f...

Page 25: ...eed table upside down and place it on a level surface 14 Place the shelf brackets between the cabinet and support legs and fasten with two M6 1 x 12 Phillip head screws two M6 1 x 12 hex bolts four flat washers and two hex nuts as shown in Figure 20 Note The flange on the shelf bracket must point up to ensure proper installation Figure 20 Shelf brackets installed Shelf Bracket Flange x 2 x 2 Figur...

Page 26: ... working near it Serious injury is possible 6 Re install the arbor flange and the arbor nut and tighten them against the blade with the wrenches included with the saw DO NOT overtighten Figure 23 Correct blade direction Front Of Saw Teeth Direction Blade Rotation 5 Insert the splitter into the bracket slot and tighten the hex bolt to lock the splitter 6 Lift up on the splitter pawls and install th...

Page 27: ...le Insert You must install the table insert before operating the table saw To install and adjust the table insert 1 DISCONNECT THE SAW FROM POWER 2 Place the table insert into the table then place a straightedge across the table and the table insert 3 Use a 3mm hex wrench and straightedge to adjust the table insert flush with the table as shown in Figure 26 Table Insert Screw Figure 27 Table inser...

Page 28: ... shown in Figure 28 On Off Switch Figure 28 Switch installed Stop Paddle Anti Start Safety Pin Figure 29 Miter gauge installed Washer Handle Miter Gauge To assemble the miter gauge install the miter gauge handle and 8mm flat washer onto the miter gauge as shown in Figure 29 Slide the miter gauge into the miter gauge slot to the left of the blade or store it temporarily on the brackets near the bla...

Page 29: ... long term respiratory illness Recommended CFM at Dust Port 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust col lector 2 hose type and length between the dust collector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the syst...

Page 30: ...arbor nut 4 Remove all tools and foreign objects from the machine 5 Connect the tablesaw to the power source 6 Put on safety glasses and hearing protection and make sure any bystanders are wearing safety glasses hearing protection and are out of the way 7 Make sure the safety pin is not installed 8 Verify that the machine is operating cor rectly by pressing the ON button If the saw is operating no...

Page 31: ...ing in the correct direction If the blade turns counterclockwise toward the back of the saw it is turning in the wrong direction Stop the table saw shut OFF the power source swap any two of the three power wires L1 L2 or L3 that connect to the saw If using a phase converter for 220V 3 phase operation ONLY swap L1 and L2 as shown in Figure 33 Incoming Power Wires Figure 33 Example of switching inco...

Page 32: ...e maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Keep the blade guard in the down position at all times Failure to do this could result in serious personal injury or death Basic Controls This section covers the basic controls used during routine operation...

Page 33: ...piece 20 40 teeth Flat top ground tooth profile Large gullets for large chip removal Figure 36 Ripping blade Blade Selection Crosscut blade features Best for cutting across the grain of the workpiece 60 80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet 6aiZgcViZ Ide 7ZkZa Figure 37 Crosscutting blade Blade Height To set the blade height unlock the blade height lock t...

Page 34: ...acked Dado Blade These dedicated dado cutting blade sets consist of up to 8 indi vidual blades Multiple cutters are stacked between two outside blades The width of the dado is determined by the combination of cutters that are stacked together The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece Stacked dado blades are the most expen sive option but are ...

Page 35: ...awing Page 40 Workpiece Inspection Some workpieces are not safe to cut or may require modification before they are safe to cut Before cutting inspecting all workpieces for the following Material Type This machine is intended for cutting natural and man made wood prod ucts laminate covered wood products and some plastics Cutting drywall or cementi tious backer board creates extremely fine dust and ...

Page 36: ...ng with the grain of a natu ral wood workpiece In other man made materials such as MDF or plywood ripping simply means cutting lengthwise Ripping Serious injury can be caused by kickback Kickback is a high speed expulsion of stock from the tablesaw toward an operator The operator or bystanders may be struck by flying stock or the operator s hands can be pulled into the blade during the kickback No...

Page 37: ... against the face of the miter gauge Figure 42 and ease it through the blade until the workpiece is com pletely past the saw blade Figure 42 Typical crosscutting operation Crosscutting Miter Cuts A miter is an angled crosscut Miters are usually cut in the same manner as crosscuts using the miter gauge and a predetermined mark on the workpiece To perform a miter cut 1 DISCONNECT THE SAW FROM POWER ...

Page 38: ...oper procedures to avoid serious injury Extra care must be taken to prevent kickback when using dado blades Any movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury Dado Cutting Using a Stacked or Wobble Dado Blade 1 DISCONNECT THE SAW FROM POWER 2 Remove the table inser...

Page 39: ... a scrap piece of wood 11 If the cut is satisfactory repeat the cut with the actual workpiece Using a Standard Saw Blade to Cut Dadoes Note Reduce motor overloading and blade wear by using a ripping blade Ripping blades are designed to clear the sawdust quickly See Page 31 for more details 1 DISCONNECT THE SAW FROM POWER 2 Ensure that the riving knife and standard insert are installed 3 Mark the w...

Page 40: ...de The optional zero clearance table insert Model T20645 see Page 44 must be installed during rabbeting operations Cutting Rabbets with Dado Blade Note Rabbet cutting on the edge of the workpiece requires a sacrificial fence attachment as shown in Figure 48 1 DISCONNECT THE SAW FROM POWER 2 Lower the blade completely then install the optional zero clearance insert 3 Make the sacrificial fence the ...

Page 41: ...ith Standard Blade Note Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence Note Reduce motor overloading and blade wear by using a ripping blade Ripping blades are designed to clear the sawdust quickly 1 DISCONNECT THE SAW FROM POWER 2 Ensure that the riving knife and standard insert are installed 3 Clearly mark the width of the rabbet cut on the workpiece No...

Page 42: ...ust be removed leaving no protection between your hands and the saw blade Kickback can pull the operator s hands into the blade or the operator or bystanders may be hit by flying stock DO NOT resaw on a table saw without using a resaw barrier DO NOT resaw on a table saw without wearing a full face shield The following instructions describe how to build a resaw barrier add an auxiliary fence to you...

Page 43: ...8 from the bottom of the 6 tall board Figure 53 Clamping the resawing barrier 4 Secure the joint with the wood screws Auxiliary Fence The auxiliary fence is necessary if you are resawing a workpiece that is taller than it is wide It should be no less than 1 2 shorter than the board to be resawn Components Needed for the Auxiliary Fence Hardwood or Plywood 3 4 x Height x 401 4 1 Flat Head Screws M8...

Page 44: ...ded for Resawing Zero Clearance Insert 1 Ripping Blade 10 1 Clamps 2 Shop Made Auxiliary Fence 1 Shop Made Resaw Barrier 1 You may experience kickback during this procedure Stand to the side of the blade and wear a full face shield to prevent injury when resawing To perform resawing operations 1 DISCONNECT THE SAW FROM POWER 2 Remove the standard table insert and the blade guard splitter and insta...

Page 45: ...nst the fence and run the workpiece through the blade 6jm a Vgn ZcXZ ZcXZ GZhVl 7Vgg Zg 8dccZXi dc Ldg e ZXZ Figure 56 Ideal completed resaw cut 10 Turn OFF the table saw then separate the parts of the workpiece and hand plane the remaining ridge to remove it 11 When finished resawing remove the resaw barrier and auxiliary fence then re install the blade guard splitter or riving knife and stan dar...

Page 46: ...extra large clamping handwheel will ensure accurate and repeatable results A top seller Figure 59 Recommended products for protecting your cast iron table top G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray Figure 57 Model H7583 Tenoning Jig Figure 58 Model H9587 T...

Page 47: ...Cabinet Work Trimming 80T H9148 10 Super Fine Work Trimming 100T We looked long and hard for a high quality heavy duty balanced woodworking saw blade that brings precision into the price range of most woodwork ers Now for the cost of a construction quality blade you can enjoy the benefits of a saw blade designed for precision woodworking Alternate top bevel 10 diameter 5 8 arbor Figure 62 Carbide ...

Page 48: ...ith a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning We recommend products like G96 Gun Treatment SLIPIT or Boeshield T 9 see Section 5 Accessories on Page 44 for more details Occasionally it will become necessary to clean the internal parts with more than a vacuum To do this remov...

Page 49: ...r ON OFF switch 5 Test for good contacts correct the wiring 6 Test replace if faulty 7 Correct motor wiring connections 8 Unplug machine open magnetic switch cover turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting 9 Test for power on all legs and contactor operation Replace unit if faulty 10 Adjust replace the centrifugal switch if available 11 Check for broken ...

Page 50: ... 10 Replace warped bent or twisted blade resharpen dull blade 11 Replace centrifugal switch Symptom Possible Cause Possible Solution Blade is not aligned with miter slot or fence 1 Blade is warped 2 Table top is not parallel to blade 3 Fence is not parallel to blade 1 Replace blade Page 24 2 Make table parallel to blade Page 53 3 Make fence parallel to blade Page 56 Blade does not reach 90 1 90 st...

Page 51: ...own in Figure 65 4 Lower the arbor assembly until the motor rests on the wood block as shown in Figure 65 to reduce tension on the flat belt Note Be careful not to damage the motor and do not force the arbor down further when it becomes difficult to move the handwheel Figure 64 Motor mounting bolts Mounting Bolts and Nuts Figure 65 Motor resting on wood block Wood Block 5 Tighten the motor mountin...

Page 52: ...wood block is between the motor and cabinet as shown in Figure 69 Note Be careful not to damage the motor and do not force it up further when it becomes difficult to move the handwheel Figure 69 Using wood block to tension belt Wood Block Figure 70 Checking belt deflection Flat Belt Motor Pulley Figure 67 Installing flat belt table removed for clarity 3 Lower the motor all the way down 4 Loosen th...

Page 53: ... to To Set the 45 Stop Bolt If the blade is not 90 to the table you will need to adjust the 90 stop bolt go to Step 4 4 Tilt the blade to 20 to access the 90 stop bolt on the cabinet 5 Open the motor access cover loosen the jam nut shown in Figures 71 72 adjust the stop bolt up or down and repeat Steps 2 3 until the stop bolt contacts the handwheel mounting plate when the blade tilt is set to 0 Fi...

Page 54: ...s then turn it the other way to feel the backlash 3 Unscrew the tap screws securing the angle sensor cover then remove it to expose the rear rack mounting cap screw 4 Loosen the two rack mounting cap screws and the loosen the jam nut shown in Figure 75 Figure 75 Table tilt handwheel adjustment Rack Mounting Cap Screws Adjustment Hex Bolt Jam Nut Figure 73 45 stop bolt and jam nut 45 Stop Bolt Jam ...

Page 55: ...6 Digital readout 45 Set Button 0 Set Button Miter Slot to Blade Parallelism Figure 77 Example of adjusting blade to miter slot Tools Needed Qty Adjustable Square 1 Metal Shim Stock As Needed Marker 1 Your table saw will give the best results if the miter slot and the rip fence are adjusted paral lel to the blade If either of these are not exactly parallel your cuts and your finished work will be ...

Page 56: ...miter slot are parallel Do not forget to tighten the table mounting bolts when finished The saw blade is dangerously sharp Use extra care when handling the blade or working near it Serious injury is possible Figure 78 Table mounting bolt holes Table Mounting Locations 7 Tilt the blade to 45 and repeat Steps 2 5 If the blade is still parallel to the miter slot con tinue on to the Blade Alignment pr...

Page 57: ...ten all the mounting bolts 3 Make sure the blade does not contact the table insert when raised or tilted Recheck parallelism of the blade to the miter slot see Page 53 Adjust as necessary until the blade does not touch the insert Figure 81 Nylon adjustment screws Adjusting Fence The rip fence included with your Model G0651 G0652 Table Saw is designed to provide excellent ripping accuracy when prop...

Page 58: ...e front bracket Figure 83 Example of fence aligned parallel to miter slot Place the fence alongside the miter slot Figure 83 and check the fence to miter slot parallelism Also check the fence clamping strength by push ing and pulling the fence with moderate pressure by hand Trial and error will be needed to adjust the set screws so the fence is parallel to the miter slot and the clamping pressure ...

Page 59: ...ons then tighten the jam nut 6 Loosen the screw on the front of the miter bar adjust the pointer to 0 then tighten the screw 7 To adjust to 45 follow Steps 1 5 using an adjustable square set to 45 8 Double check your adjustments at 45 and 90 to assure that you have accurately set your miter gauge 9 To adjust the sliding resistance of the miter bar in the miter slot turn the adjustment set screws s...

Page 60: ... electri cal components Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death 3 CIRCUIT REQUIREMENTS You MUST fol low the CIRCUIT REQUIREMENTS section on Page 13 If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit consult a qualified electrician 4 GROUNDED CIRCUIT Electro...

Page 61: ...READ ELECTRICAL SAFETY ON PAGE 58 G0651 G0652 Electrical Components Figure 85 G0651 motor junction box Figure 89 G0651 magnetic switch Figure 88 G0651 G0652 digital readout and angle sensor Figure 86 G0651 G0652 switch Figure 87 G0651 capacitors ...

Page 62: ... C I 8 HL I8 6HHN BE 6c aZ HZchdg 9 I6A G 69DJI HL I8 DC gdjcY 68 G 68 Hot Hot Ground 6 20 Plug As Recommended 220 VAC G The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box G6 H9 B6 G0651 Wiring Diagram 220V 1 Ph See Figure 86 See Figure 88 See Figure 87 See Figure 89 ...

Page 63: ...onverted to 440V 3 phase Note The therrmal relay in Figure 92 is adjusted for 7 amp 440V 3 phase operation Figure 90 G0652 magnetic switch prewired to 220V 3 phase Note The thermal relay in Figure 90 is set for 14 amp 220V 3 phase operation Figure 91 G0652 motor junction box wired for 220V Figure 93 G0652 motor junction box wired for 440V ...

Page 64: ...gZXdbbZcYZY K68 6c aZ HZchdg 9 I6A G 69DJI 68 68 D HL I8 DC gdjcY G6 H9 B6 B6 C I 8 HL I8 6HH B7AN BE If connecting machine to a phase converter the manufactured leg must be connected to terminal L3 PHASE CONVERTER If motor rotates in opposite direc tion swap L1 L2 power source wires at the incoming terminals MOTOR DIRECTION See Figure 86 See Figure 88 See Figure 90 See Figure 91 ...

Page 65: ... C8 CD 7 gdjcY K 6c aZ HZchdg 9 I6A G 69DJI 68 68 D HL I8 DC D gdjcY G6 H9 B6 B6 C I 8 HL I8 6HH B7AN BE If motor rotates in opposite direc tion swap any two power source wires at the incoming terminals MOTOR DIRECTION gdjcY di di di DISCONNECT SWITCH as recommended 3 PHASE 440 VAC K See Figure 88 See Figure 86 See Figure 92 See Figure 93 ...

Page 66: ... 64 G0651 G0652 10 Extreme Series Table Saws E E K BDIDG E K E HL I8 E K E HL I8 E E K BDIDG Motor and Arbor Breakdown SECTION 9 PARTS ...

Page 67: ...PIN 41 P0651041 ARBOR NUT 81 P0651081 NYLON SCREW 3 16 24 X 1 2 42 PSB72M CAP SCREW M10 1 5 X 30 88 PSB115M BUTTON HD CAP SCR M6 1 X 16 43 P0651043 TRUNNION SLIDE 88 1 PW03M FLAT WASHER 6MM 44 P0651044 TRUNNION 116 P0651116 HANDWHEEL HANDLE 45 P0651045 BELT COVER PLATE 117 PWR810 WRENCH 8 X 10 46 P0651046 DUST CHUTE 118 PWR1113 WRENCH 11 X 13 47 PS06M PHLP HD SCR M5 8 X 20 119 PWR1417 WRENCH 14 X ...

Page 68: ...50 1 P0652150 1 MAG SWITCH FRONT COVER 150 2 P0651150 2 MAG SWITCH BACK COVER 150 2 P0652150 2 MAG SWITCH BACK COVER 150 3 P0651150 3 CONTACTOR SDE MA 18 220V 150 3 P0652150 3 CONTACTOR SDE MA 18 220V 150 4 P0651150 4 OL RELAY SDE RA 20 12 18 150 4 P0652150 4 OL RELAY SDE RA 20 7 17 150 7 P0652150 7 TRANSFORMER 150 8 P0652150 8 FUSE G0651 3HP 220V 1 PHASE SWITCH Motor and Arbor Parts List Continue...

Page 69: ...G0651 G0652 10 Extreme Series Table Saws 67 Cabinet Breakdown ...

Page 70: ...RELIEF PGA 16 14B 102 P0651102 CHAIN 22 PN02M HEX NUT M10 1 5 103 PHTEK5M TAP SCREW M4 X 12 23 PLW06M LOCK WASHER 10MM 104 P0651104 RIGHT COVER 24 PW04M FLAT WASHER 10MM 105 PFH06M FLAT HD SCR M6 1 X 20 37 PK14M KEY 5 X 5 X 18 106 P0651106 MITER GAUGE MOUNTING BRACKET 50 PB03M HEX BOLT M8 1 25 X 16 107 P0651107 WRENCH MOUNTING BRACKET 62 PN03M HEX NUT M8 1 25 108 P0651108 ARBOR WRENCH 66 PK14M KEY...

Page 71: ...NUT M6 1 216 P0651216 SPLITTER 204 PS17M PHLP HD SCR M4 7 X 6 217 P0651217 TORSION SPRING L 205 P0651205 SPINE 218 P0651218 PAWL R 206 P0651206 BRACKET 219 P0651219 HINGE PIN 207 P0651207 SHAFT 220 P0651220 SPECIAL PIN 4 X 16 208 P0651208 TORSION SPRING 700 P0651700 GUARD AND ANTI KICK BACK LABEL 209 PEC10M E CLIP 9MM 701 P0651701 DISC PWR BLADE LABEL 210 P0651210 SPECIAL RING 702 P0651702 BLADE G...

Page 72: ... 1 25 X 8 304 P0651304 PLASTIC SET SCREW M12 1 75 X 13 318 P0651318 PLATE CAP 305 PB73M HEX BOLT M10 1 5 X 50 319 P0651319 FENCE PLATE 306 PN01M HEX NUT M6 1 320 P0651320 FENCE 307 P0651307 REAR RAIL FOOT 321 P0651321 T BOLT M8 1 25 X 20 308 P0651308 FRONT PLATE 322 PW01M FLAT WASHER 8MM 309 P0651309 FRONT BRACKET 323 P0651323 PLASTIC BUMPER 310 PN03M HEX NUT M8 1 25 324 PB71M HEX BOLT M6 1 X 45 3...

Page 73: ... PHLP HD SCR 10 24 X 3 8 410 P0651410 MITER GAUGE HANDLE 402 P0651402 POINTER 411 PW01M FLAT WASHER 8MM 403 P0651403 BLOCK 412 P0651412 MITER GAUGE 404 P0651404 SHAFT 413 P0651413 PLATE 405 P0651405 MITER GAUGE SCALE 414 P0651414 GUIDE PLATE 406 PS25 PHLP HD SCR 8 32 X 5 8 415 PFH9M FLAT HD SCR M6 1 X 6 407 PN14 HEX NUT 8 32 416 PORP005 O RING 4 8 X 1 9 P5 408 PS04 PHLP HD SCR 1 4 20 X 1 2 ...

Page 74: ...ND CAP 505 P0651505 FRONT EXTENSION BRACKET 520 PN01M HEX NUT M6 1 506 P0651506 MOUNTING PLATE 521 P0651521 SHELF END PLATE 507 PFH21M FLAT HD SCR M8 1 25 X 25 522 P0651522 SUPPORT LEG 508 PN03M HEX NUT M8 1 25 523 PN08 HEX NUT 3 8 16 509 PSB31M CAP SCREW M8 1 25 X 25 524 P0651524 FOOT 510 P0651510 REAR RAIL 79 LONG 525 PB02M HEX BOLT M6 1 X 12 511 PLW04M LOCK WASHER 8MM 526 P0651526 LOWER SHELF B...

Page 75: ...BLE BRACKET 602 PS14M PHLP HD SCR M6 1 X 12 611 P0651611 SHELF END PLATE 603 PW03M FLAT WASHER 6MM 612 P0651612 LOWER SHELF BRACKET 604 P0651604 OUTFEED TABLE SUPPORT 613 PB02M HEX BOLT M6 1 X 12 605 P0651605 OUTFEED TABLE BRACKET 614 PN08 HEX NUT 3 8 16 606 PHTEK8M TAP SCREW M4 X 20 615 P0651615 FOOT 607 P0651607 SUPPORT LEG 616 PN01M HEX NUT M6 1 608 PB03M HEX BOLT M8 1 25 X 16 618 P0651618 LOWE...

Page 76: ...TION REF PART DESCRIPTION 700 P0651700 GUARD AND ANTI KICK BACK LABEL 708 P0651708 MODEL NUMBER LABEL G0651 701 P0651701 DISC PWR BLADE LABEL 708 P0652708 MODEL NUMBER LABEL G0652 702 P0651702 BLADE GUARD WARNING LABEL 709 P0651709 MACHINE ID LABEL G0651 703 P0651703 BLADE CONTACT WARNING LABEL 709 P0652709 MACHINE ID LABEL G0652 704 G8589 GRIZZLY NAMEPLATE LARGE 710 PLABEL 12A READ MANUAL VERTICA...

Page 77: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V ...

Page 78: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 79: ...n h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZaa Vh i...

Page 80: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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