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Grizzly G0609X, Manual Insert

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Grizzly G0609X Manual Insert Download Page 64

G0609 12" Parallelogram Jointer

-49-

Table Assembly Parts Breakdown

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Table Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

P0609101

TABLE (LEFT)

111

PSB72M

CAP SCREW M10-1.5 X 30

102

P0609102

TABLE LIP (LEFT)

112

PLW06M

LOCK WASHER 10MM

103

PLW06M

LOCK WASHER 10MM

113

P0609113

DEPTH SCALE

104

PSB84M

CAP SCREW M10-1.5 X 35

114

P0609114

RIVET 2 X 4

105

P0609105

SHAFT

115

PW03M

FLAT WASHER 6MM

106

P0609106

TABLE (RIGHT)

116

P0609116

CAP SCREW M6-1.0 X10

107

P0609107

TABLE LIP (RIGHT)

117

P0609117

DUST DEFLECTOR

108

PSB84M

CAP SCREW M10-1.5 X 35

118

PSB38M

CAP SCREW M5-.8 X 25

109

PLW06M

LOCK WASHER 10MM

119

P0609119

STOP BLOCK

110

P0609110

RABBETING ARM

120

P0609120

BAR

Summary of Contents for G0609X

Page 1: ...t and parts in this insert the content in the Model G0609 owner s manual is the same for both machines Before operating your new machine you MUST read and understand this insert and the entire Model G...

Page 2: ...d Crate Content Machine Weight 1045 lbs Length Width Height 88 3 8 x 29 3 4 x 40 1 2 in Electrical Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Length 5 ft Cord Gauge 12 g...

Page 3: ...able Width 12 3 4 in Table Thickness 1 7 8 3 1 4 in Floor to Table Height 31 11 16 in Table Adjustment Type Handwheel Table Movement Type Parallelogram Construction Base Construction Cast Iron Body As...

Page 4: ...Li c GY 7a gdjcY di di L6 20 PLUG as recommended 220 VAC CONTROL PANEL k ZlZY gdb WZ cY WARNING SHOCK HAZARD Disconnect power before working on wiring c H I 6 G I H I D E GY GY GY GY GY GY GY GY GY 7...

Page 5: ...Model G0609X 4 Jointer Breakdown...

Page 6: ...064 CLAMPING BLOCK 24 P0452Z002 INDEXABLE INSERT 14 x 14 x 2 65 P0609065 CLAMP PLATE 25 P0452Z009 L WRENCH TORX T20 66 PHTEK4M TAP SCREW M4 X 8 26 PFH35M FLAT HD TORX SCR T20 M6 1 X 15 67 P0609067 STO...

Page 7: ...R 10MM 113 P0609113 DEPTH SCALE 104 PSB84M CAP SCREW M10 1 5 X 35 114 P0609114 RIVET 2 X 4 105 P0609105 SHAFT 115 PW03M FLAT WASHER 6MM 106 P0609106 TABLE RIGHT 116 PSB04M CAP SCREW M6 1 X 10 107 P060...

Page 8: ...PSB64M CAP SCREW M10 1 5 X 25 212 PB07M HEX BOLT M8 1 25 X 25 233 P0609233 LOCK LEVER ASSY 213 P0609213 COLLAR 234 P0609234 SPECIAL FLAT WASHER 214 PSS14M SET SCREW M8 1 25 X 12 235 P0609235 DOUBLE EN...

Page 9: ...Model G0609X 8 K K K K K K K Stand Breakdown...

Page 10: ...FLAT WASHER 10MM 335 P0609335 SWITCH PLATE 315V2 P0609X315V2 MOTOR 3HP 220V V2 05 08 336 PW02M FLAT WASHER 5MM 315 1V2 PK33M KEY 5 X 5 X 45 337 PN06M HEX NUT M5 8 315 2V2 P0609X315 2V2 FAN COVER V2 05...

Page 11: ...PART DESCRIPTION REF PART DESCRIPTION 401 P0609X401 MACHINE ID LABEL 408 PLABEL 15 EAR PROTECTION LABEL 402 P0609402 CUTTERHEAD WARNING LABEL 409 G8589 GRIZZLY NAME PLATE LARGE 403 P0609403 CUTTERHEA...

Page 12: ...oned at an angle so the shearing action leaves a glassy smooth cut on the toughest and most figured woods Comes with 5 extra replacement inserts Very nice upgrade Figure 3 Byrd Shelix Cutterhead H7319...

Page 13: ...grizzly com Why the Update We recently re designed the G0609 motor and changed the capacitor wiring Figure 1 shows the new motor wiring for both models Figure 1 Model G0609 new motor and capacitor wi...

Page 14: ...NER S MANUAL COPYRIGHT OCTOBER 2006 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2008 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 15: ......

Page 16: ...14 Site Considerations 14 Moving Placing Jointer 15 Mounting to Shop Floor 15 Fence 16 Winding Cutterhead Guard 17 Pedestal Switch 17 Knife Setting Jig 18 Checking Outfeed Table Height 18 Dust Port 1...

Page 17: ...ting Depth Scale 41 Setting Fence Stops 41 V Belts 43 Pulley Alignment 43 G0609 Electrical Components 45 G0609 Wiring Diagram 46 Base Assembly Parts Breakdown 47 Base Parts List 48 Table Assembly Part...

Page 18: ...the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to provide this manual with...

Page 19: ...lbs Length Width Height 883 8 x 293 4 x 401 2 Electrical Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Recommended Breaker Size 20 amp Plug No Motors Main Type TEFC Capacitor St...

Page 20: ...terhead Knife Size 12 x 1 8 x 19 64 Cutterhead Speed 4950 RPM Cuts Per Minute 19 800 RPM Cutterhead 4 Knife Other Specifications Country Of Origin China Warranty 1 Year Serial Number Location Data Lab...

Page 21: ...B Fence C Fence Lock Handle D Fence Tilt Lever E Cutterhead Guard F Control Panel G Infeed Table H Depth Scale I Infeed Table Lock J Infeed Table Adjustment Handwheel K Outfeed Table Lock L Outfeed T...

Page 22: ...G0609 12 Parallelogram Jointer 7 SECTION 1 SAFETY...

Page 23: ...8 G0609 12 Parallelogram Jointer...

Page 24: ...use push blocks whenever surface planing Never pass your hands directly over the cutterhead without a push block 4 WORKPIECE SUPPORT Supporting the workpiece adequately at all times while cutting is c...

Page 25: ...ting circuit with one of higher amper age without consulting a quali ed electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect...

Page 26: ...chine Description Qty Safety Glasses for each person 1 Solvent 1 Shop Rags for Cleaning As Needed Extra Person for Lifting Help 1 Fork Lift Engine Hoist or Boom Crane 1 Lifting Straps 900 lb Capacity...

Page 27: ...store Figure 4 Additional crate contents A B C D NOTICE Some hardware fasteners on the inventory list may arrive pre installed on the machine Check these locations before assuming that any items from...

Page 28: ...G0609 12 Parallelogram Jointer 13 Hardware Recognition Chart...

Page 29: ...from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed...

Page 30: ...nly by two lifting straps Although not required we recommend that you mount your new machine to the floor Because this is an optional step and floor materials may vary floor mounting hardware is not i...

Page 31: ...Fence Make sure the fence carriage and table have been thoroughly cleaned of all the export grease before installing the fence or the fence will not slide easily The fence has a keyway slot built into...

Page 32: ...mounting hardware one side shown Winding Cutterhead Guard Though the cutterhead guard is pre installed you should check to make sure it works 1 Pull the guard back and let it go The guard should sprin...

Page 33: ...the outfeed table so it extends over the cutterhead 2 Rotate the cutterhead pulley until one of the knives is at top dead center TDC as illus trated in Figure 14 Figure 13 Knife setting jig assembly...

Page 34: ...est Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the mac...

Page 35: ...routine operations START Button Starts motor only if the STOP button is in the out position Figure 16 STOP Button Stops motor when pushed in and disables the START button Enable the START button by tw...

Page 36: ...before cutting Figure 17 Table control locations Figure 18 Fence lock tilt lock and stop block locations Infeed Table Lock Infeed Table Handwheel Stop Block Fence Tilt Lever Fence Lock Handle Tilt Loc...

Page 37: ...gures 20 21 before edge jointing or surface planing or it may break or kick back during the operation Figure 20 Minimum dimensions for edge jointing Figure 21 Minimum dimensions for surface planing 1...

Page 38: ...ibed This procedure will better pre pare you for the actual operation Figure 23 Illustration of surface planing results 6 With a push block in each hand press the workpiece against the table and fence...

Page 39: ...e workpiece across the tables as described below This procedure will better prepare you for the actual operation Figure 24 Typical edge jointing operation Edge Jointing Portion Removed with Jointer Th...

Page 40: ...ed with a jointer set the depth of cut to 0 and practice feeding the workpiece across the tables as described below This procedure will better prepare you for the actual operation Figure 26 Typical be...

Page 41: ...ressure Figure 28 and feed the workpiece over the cutterhead Note If your leading hand gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the portion of the...

Page 42: ...great finish The inserts are not only placed along a spiral pattern they are also at an angle so that the shearing action leaves a glassy smooth cut on the toughest of woods Each cutterhead comes wit...

Page 43: ...jointer Each knife insert is double edged so you get two knives in one and is indexed so that all knife inserts can be installed at the same height in just minutes Yes that means you can throw away th...

Page 44: ...ze of fresh air all day long Comes with its own plastic case for clean sealed storage Finally a respirator you can look forward to wearing at an affordable price Figure 40 Half mask respirator and dis...

Page 45: ...Gun Treatment SLIPIT or Boeshield T 9 see SECTION 5 ACCESSORIES on Page 27 for more details Unpainted Cast Iron For optimum performance from your machine follow this maintenance schedule and refer to...

Page 46: ...G0609 12 Parallelogram Jointer 31 Maintenance Performed Approximate Hours Of Use Maintenance Log Date...

Page 47: ...wires 10 Install correct circuit breaker reduce of machines running on that circuit circuit overload Motor overheats 1 Motor overloaded during operation 2 Air circulation through the motor restricted...

Page 48: ...r marks across the face of the board 1 Feeding workpiece too fast 2 Knives not adjusted at even heights in the cutterhead 1 Slow down the feed rate 2 Adjust the knives so they are set up evenly in the...

Page 49: ...vantages and dis advantages and the correct one for you will become a matter of personal preference For best results the tables must be parallel with each other Checking Adjusting Table Parallelism on...

Page 50: ...clean inside the cutterhead slot to remove all pitch or saw dust Coat the knives and gibs with a metal protectant Page 27 then fit the gibs back in the cutterhead with the new knives Figure 44 Cutterh...

Page 51: ...Gib bolt tightening sequence 1 2 3 4 5 6 9 Repeat Step 8 10 Repeat Step 8 but final tighten each gib bolt 11 If you used the knife setting jig to set the knife heights use the straightedge to adjust t...

Page 52: ...ust touches the cutterhead body as shown in Figure 48 rotate the cutterhead if neces sary 5 Place the straightedge in the positions shown in Figure 49 In each position the straight edge should touch t...

Page 53: ...ollowed those steps To adjust the table parallelism 1 Place the straightedge on the outfeed table so it hangs over the cutterhead and lower the outfeed table until the straightedge just touches the cu...

Page 54: ...centric bushings under the infeed table so the straightedge lies flat against both tables Repeat this step with each of the remaining straightedge positions as many times as nec essary until the infee...

Page 55: ...commend setting the minimum depth of cut to 1 32 and the maximum depth of cut to 1 8 for most operations DO NOT exceed 1 8 cut per pass on this machine or kickback and serious injury may occur Each po...

Page 56: ...ut on the 45 inward positive stop bolt shown in Figure 58 Figure 56 Depth scale adjusted to 0 position Figure 55 Infeed table even with outfeed table 4 Using a screwdriver adjust the scale pointer to...

Page 57: ...sitive stop bolt Figure 60 2 Adjust the 45 outward positive stop bolt until the fence is exactly 45 outward while rest ing on the bolt check the angle with a sliding bevel set to 135 3 Retighten the j...

Page 58: ...f of the motor pulley and cutterhead pulley 5 Slide the new belts onto the pulleys tighten the motor bracket fasteners and close the pulley cover Pulley Alignment Pulley alignment is another important...

Page 59: ...the motor pulley with the cutterhead pulley 6 Tighten the fasteners that hold the motor to the brackets V belts should be parallel and aligned as shown in Figure 62 7 Adjust the pulleys again if neces...

Page 60: ...G0609 Electrical Components STOP Switch Thermal Relay To Control Panel START Switch To Power Source To Motor Figure 64 Motor junction box Figure 65 Control panel Figure 66 Magnetic switch assembly be...

Page 61: ...46 G0609 12 Parallelogram Jointer G0609 Wiring Diagram...

Page 62: ...G0609 12 Parallelogram Jointer 47 Base Assembly Parts Breakdown...

Page 63: ...023 CUTTERHEAD 65 P0609065 CLAMP PLATE 24 P0609024 KNIFE 66 PHTEK4M TAP SCREW M4 X 8 25 P0609025 KNIFE BAR GIB 67 P0609067 STOP BUTTON 26 P0609026 KNIFE LOCK SCREW GIB SCREW 68 P0609068 START BUTTON 2...

Page 64: ...M 103 PLW06M LOCK WASHER 10MM 113 P0609113 DEPTH SCALE 104 PSB84M CAP SCREW M10 1 5 X 35 114 P0609114 RIVET 2 X 4 105 P0609105 SHAFT 115 PW03M FLAT WASHER 6MM 106 P0609106 TABLE RIGHT 116 P0609116 CAP...

Page 65: ...W01M FLAT WASHER 8MM 232 PSB64M CAP SCREW M10 1 5 X 25 212 PB07M HEX BOLT M8 1 25 X 25 233 P0609233 LOCK LEVER ASSY 213 P0609213 COLLAR 234 P0609234 SPECIAL FLAT WASHER 214 PSS14M SET SCREW M8 1 25 X...

Page 66: ...G0609 12 Parallelogram Jointer 51 Stand Assembly Parts Breakdown...

Page 67: ...HER 5MM 314 PW04M FLAT WASHER 10MM 337 PN06M HEX NUT M5 8 315 P0609315 MOTOR 338 PSS03M SET SCREW M6 1 X 8 315 1 PK33M KEY 5 X 5 X 45 339 P0609339 COLLAR 315 2 P0609315 2 MOTOR FAN COVER 340 P0609340...

Page 68: ...R 220V LABEL 405 P0609405 CONTROL PANEL FACE 412 PPAINT 1 GRIZZLY GREEN PAINT 406 PLABEL 11 SAFETY GLASSES LABEL 413 PPAINT 11 PUTTY TOUCH UP PAINT 407 PLABEL 12A READ MANUAL LABEL Safety labels warn...

Page 69: ...hall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisin...

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