Grizzly G0510Z Instruction Manual Download Page 2

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HP SHAPER

MODEL G0510Z

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR6235 PRINTED IN CHINA. REVISED JULY, 2007.

Summary of Contents for G0510Z

Page 1: ...anged to reflect an improved tool set now included with the Model G0510Z All page references made on this insert refer to the pages in the original Model G0510Z manual MODEL G0510Z 3 4 HP SHAPER MANUAL UPDATE REF PART DESCRIPTION 321 PWR810 WRENCH 8 X 10 322 PWR1214 COMBO WRENCH 12 14MM 323 P0510Z323 WRENCH 27 30MM 324 P0510Z324 FLAT WRENCH 27MM Additional Inventory Breakdown Parts List Use this b...

Page 2: ...TRUCTION MANUAL COPYRIGHT JUNE 2004 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR6235 PRINTED IN CHINA REVISED JULY 2007 ...

Page 3: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des...

Page 4: ...CTION 4 OPERATIONS 17 Shaper Cutters or Router Bits 17 Installing Cutters 18 Installing Router Bits 18 Changing Rotation 19 Spindle Height 19 Fence Adjustments 20 Straight Shaping 21 Partial Face Removal 22 Perimeter Cutting 22 Rub Collars 23 Irregular Shaping 24 Pattern Work 25 Shop Made Accessories 26 SECTION 5 ACCESSORIES 27 SECTION 6 MAINTENANCE 29 General 29 Schedule 29 Lubrication 29 Table 2...

Page 5: ...nt to customer satisfaction We are pleased to provide this manual with the Model G0510Z It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible A number of shaper cutters for the Model G0510Z are available through Grizzly Please refer to Section 5 Accessories on Page 27 th...

Page 6: ...uard B Fence C Spindle D Spindle Elevation Handle E ON OFF Switch F Spindle Elevation Lock G Fence Lock H Fence Adjustment Knob I Forward Reverse Switch Figure 1 Model G0510Z front view controls and features Figure 2 Model G0510Z rear view controls and features A B C E F G H D I Read the manual before assembly and operation Become familiar with the machine and its opera tion before beginning any w...

Page 7: ... x 3 8 Deep Max Cutter Diameter 27 8 Spindle Speed 8500 RPM Spindle Bearings Shielded Permanently Lubricated Ball Construction Table Ground Cast Iron Fence Assembly Cast Iron Body Assembly Cast Iron Base Pre formed Steel Motor Type TEFC Capacitor Start Induction Horsepower 3 4 HP Phase Voltage Single Phase 110 V Switch Reversible Amps 10 Cycle at RPM 60 Hertz at 3450 RPM Bearings Sealed Permanentl...

Page 8: ... can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remembe...

Page 9: ...ies 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may...

Page 10: ...ore starting the machine 9 DEPTH OF CUT Never remove too much material in one pass Several light passes are safer and produce a cleaner finish 10 SHAPING CONTOURED WORK Always use a rub collar and a template DO NOT start out at a corner See the rub collar sec tion further on in the manual 11 FEEDING THE WORKPIECE Always feed the workpiece against the rotation of the cut ter Never force materials t...

Page 11: ...g codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician 110V Circuit 15 Amp Plug Type The Model G0510Z is supplied with a 5 15 plug similar to Figure 3 Figure 3 Typical type 5 15 plug and receptacle This machine must have a ground prong in the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged ...

Page 12: ...with the controls and opera tions before starting the machine About this Section The Model G0510Z is a heavy machine 167 lbs shipping weight DO NOT over exert yourself while unpacking or mov ing your machine get assistance The Model G0510Z was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Servi...

Page 13: ... 16 Flat Washers 3 8 16 Hex Nuts 5 16 18 16 P Fence Guard Hardware Bag Star Knobs M8 1 25 2 Large Diameter Flat Washers 8mm 2 Hex Bolts M8 1 25 x 12 2 Phillips Head Screws M8 1 25 x 20 4 Flat Washers 8mm 6 Phillips Head Screws M4 7 x 10 2 Hex Nuts M4 7 2 Q Router Table Spacer Kit Spacers 1 2 7 Hex Bolts M12 1 75 x 40 5 Hex Bolts M12 1 75 x 30 2 Lock Washers 12mm 7 R Wrenches 8 14mm 1 Each In the e...

Page 14: ...G0510Z 3 4 HP Shaper 11 Hardware Recognition Chart ...

Page 15: ...ources when dealing with sol vents Use care when dis posing of waste rags and towels to be sure they do not create fire or environ mental hazards Site Considerations Working Clearances Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine with out limitation Consider existing and anticipated machine needs size of material to...

Page 16: ...stand assembly should now look like Figure 7 3 Place the shaper table upside down on the two 4x4 blocks as shown in Figure 8 Make sure the spindle DOES NOT touch the ground or the weight of the shaper may damage the spindle 4 Place the stand assembly on the shaper and attach it with the remaining eight carriage bolts washers and hex nuts as shown in Figure 8 5 Have an assistant help you turn the s...

Page 17: ...s and star knobs to tighten the fence assembly to the table 3 Mount the fence faces to the fence assembly with the Phillips head screws and flat wash ers as shown in Figure 9 Note Make sure that the Phillips head screws are beyond the outer surface of the fence faces Figure 9 Mounting fence faces to fence assembly To check the fences for being aligned straight with each other 1 Place the straighte...

Page 18: ...t is designed to help protect the opera tor from flying wood chips and accidental contact with the cutter router bit Once setup the safety guard height can be adjusted by loosening the star knob that secures the mounting post Use this safety guard as low to the cutter as possible without interfering with your work To attach the guard 1 Insert the mounting post into the bracket that is bolted to th...

Page 19: ... Drawbar Nut Rub Collars Once assembly is complete and your assembled shaper looks like Figure 12 you are ready to test run the machine Test Run To test run the shaper 1 Plug the shaper into the power source 2 Press the START button making sure that your finger is poised on the STOP button just in case there is a problem The shaper should run smoothly with little or no vibration or rubbing noises ...

Page 20: ...s Shaper Cutters Pros Shaper cutters are larger more durable and generally last longer than router bits If you plan on cutting many linear feet of a certain pro file then shaper cutters are the best choice Cons Shaper cutters are more expensive than router bits and are generally larger which makes them less compatible for small projects The Model G0510Z is ready to use shaper cutters when shipped ...

Page 21: ...cutter and thread on the locknut 6 Tighten the locknut while holding the spindle stationary Use a wrench on the notches at the top of the spindle for leverage as shown in Figure 13 Figure 13 Tightening spindle lock nut Installing Router Bits Components and Hardware Needed Qty Flat Wrench 26mm 1 Wrench 30mm 1 In order to use router bits you must first convert the shaper to a router table Refer to t...

Page 22: ...ny shaping operation Your shaper is equipped with a FWD REV for ward and reverse switch as shown in Figure 15 In most cases the shaper should be run in the FWD direction If you are using router bits always run the shaper in the FWD direction Router bits are not designed to run backwards In some instances it will be necessary to flip the cutter over and reverse the cutter rotation Whenever possible...

Page 23: ...test piece that most closely resembles your actual workpiece 4 Lock the infeed fence in position with the locking handle to prepare to make a test cut 5 Turn the shaper ON and advance a 36 or longer test sample of the desired cut about 8 then stop Swing the test piece away from the cutter and turn the machine OFF 6 When the cutter comes to a complete stop adjust the outfeed fence to support the ne...

Page 24: ...ld down or other safety device see Figures 21 22 and put on your safety glasses and dust mask respirator 7 Make a sample cut on a scrap piece of wood to check your adjustments 8 If everything is correct run your stock through the shaper using your left hand to support the workpiece against the fence and your right hand to feed if the rotation is counter clockwise as shown in Figure 23 Switch hands...

Page 25: ...e plane as the infeed fence and lock the outfeed fence in place 3 Set the right and left wood faces to barely clear the cutter This allows the maximum support possible for the workpiece while passing the cutter Remember to tighten down the wood facing before starting the shaper 4 Run a test piece through the shaper see Figure 24 Figure 25 Proper cutting sequence If an edge around the perimeter of ...

Page 26: ...amaging your work and creating a dangerous situa tion We DO NOT recommend using the rub collar in this position Figure 26 Cutting with rub collar below cutter 2 Above the cutter When the rub collar is used above the cutter the cut cannot be seen see Figure 27 This offers some advantage the stock is not affected by slight variations in thickness and accidental lifting will not damage the workpiece ...

Page 27: ...cut Your shaper is supplied with a starting pin that can be placed in one of the holes located in the shaper table The work should be placed in the starting position using the starting pin for support as illustrated in Figure 29 Next swing the work into the cutter while hold ing the workpiece firmly against the starting pin After the cut has been started the work should be swung away from the star...

Page 28: ...lars instead of solid col lars See Section 5 Accessories on Page 27 the current Grizzly catalog or www grizzly com for listings of ball bearing rub collars Figure 31 Rub collar determines depth of cut Pattern Rub Collar Pattern Work When using a pattern the rub collar can be posi tioned either above below or between cutters The pattern is usually used when the entire edge is to be shaped or when m...

Page 29: ...le and the workpiece must be firmly secured NOTICE Use care in designing and making fixtures Clamps and screws cannot touch the cut ter and the fixtures must be stable in use with the workpiece resting on the shaper table not on the fixture The workpiece must be fixed securely to the jig Many experienced shaper users regularly use proven shop made fences and safety guards to augment their shaping ...

Page 30: ... 1 4 1 2 Quarter Round 1 2 Bore 2 1 8 Diameter 7 8 Cutting Length C2007 1 Straight 1 2 Bore 2 Diameter 1 Cutting Length C2008 1 4 Rabbet 1 2 Bore 2 Diameter 1 4 Cutting Length C2009 1 2 Rabbet 1 2 Bore 2 Diameter 1 2 Cutting Length C2013 Drop Leaf Cove 1 2 Bore 2 1 8 Diameter 7 8 Cutting Length C2014 Glue Joint 1 2 Bore 2 Diameter 1 Cutting Length C2015 Screen Mould 1 2 Bore 2 1 8 Diameter 1 Cutti...

Page 31: ...are a must Rub collars are used for shaping curved work such as cathedral doors as well as many custom shapes They are also used for limiting depth of cut like guide bearings on router bits Buy them in a set or individually Figure 33 Ball bearing rub collars H5542 President s Super 66 pc 1 4 Router Bit Set Includes just about all the finest quality bits you ll ever need in one super set These carb...

Page 32: ...ity metal protectants such as those available from Grizzly Disconnect power from the machine when per forming any maintenance Failure to do this may result in serious personal injury V Belt Tension You should be able to deflect the V belt 1 4 with moderate finger pressure This may seem tight compared to most other belts but since the V belt is small and runs fast this much tension is necessary The...

Page 33: ... use as a router table 1 DISCONNECT SHAPER FROM POWER SOURCE 2 Remove the spindle lock nut and any cutters or rub collars installed on the spindle 3 Remove table from the shaper by undoing the seven bolts that secure it in place 4 Loosen and remove the taper nut see Figure 37 while holding the top of the spindle with a wrench This section is designed to help the operator with adjustments that were...

Page 34: ...the collet is flush with the top of the collet nut as shown in Figure 39 Figure 38 Collet snapped into collet nut 9 Place the table spacers over the table mount ing holes on the shaper 10 Place the table on the spacers and secure it to the shaper with the hex bolts from the router table spacer kit see Figure 40 Figure 39 Collet flush with top of collet nut 11 Save the removed table bolts for when ...

Page 35: ...s position To convert Model G0510Z from use as a router table to a shaper 1 DISCONNECT SHAPER FROM POWER SOURCE 2 Remove any router bits that are installed in the collet 3 Remove table and table spacers from the shaper by undoing the seven bolts that secure the table in place 4 Replace the table with the original mounting bolts you removed when you converted the shaper for use as a router table 5 ...

Page 36: ...pulley by loosening the setscrews and tapping the pulley into the desired position with a dead blow hammer 5 Tighten the setscrews and replace the spin dle pulley cover after the pulley is aligned Truing the Fence To ensure that the fence is parallel with itself and square with the table 1 Ensure that the bolts through the wood fac ing on each side are tight and adequately countersunk 2 To align t...

Page 37: ...ement spindle cartridge assemblies Part P0510Z317 as whole units which makes replace ment very simple The whole procedure can be accomplished in 15 20 minutes To replace the spindle cartridge assembly 1 DISCONNECT SHAPER FROM POWER SOURCE 2 Remove the spindle and drawbar from the spindle cartridge assembly Remove tapered drawbar nut and tap the drawbar up to knock it loose Figure 44 Loosening spin...

Page 38: ...G0510Z 3 4 HP Shaper 35 G0510Z Electrical Components Wiring ...

Page 39: ...313 241 242 243 244 245 246 246 246 247 248 249 250 251 254 255 256 257 258 262 263 264 265 266 291 266 318 319 320 267 268 269 270 272 274 275 276 277 278 1 278 2 278 3 279 280 281 281 282 283 284 285 286 287 288 289 290 291 292 293 317 294 295 296 297 298 299 300 300 1 300 2 300 3 300 4 300 5 300 6 300 7 301 302 304 306 307A 307A 2 307A 1 308 309 310 211 211 221 221 213 221 221 221 221 312 213 3...

Page 40: ...R 225 P0510Z225 TABLE INSERT 1 3 4 276 P0510Z276 SPINDLE CARTRIDGE 226 P0510Z226 TAPER PIN 277 P0510Z277 CUTTER SPINDLE 227 P0510Z227 CLAMP STUD 278 1 P0510Z278 1 ROUTER BIT COLLET NUT 228 PW07 FLAT WASHER 5 16 278 2 P0510Z278 2 ROUTER BIT COLLET 1 2 229 P0510Z229 STAR KNOB FEMALE M8 1 25 278 3 P0510Z278 3 ROUTER BIT COLLET 1 4 230 P0510Z230 FENCE BODY RIGHT 279 PLABEL 26 UNPLUG MACHINE LABEL 231 ...

Page 41: ...of of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the m...

Page 42: ...2 Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Scienc...

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