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Grizzly G0504, Owner'S Manual

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Grizzly G0504 Owner'S Manual Download Page 51

G0504 16" Horizontal Resaw Bandsaw

-49-

Frame Parts List

REF

PART #

DESCRIPTION

1201

P05041201

FRAME

1202

P05041202

ELECTRIC BOX

1203

P05041203

DOOR HINGE

1204

PW01M

FLAT WASHER 8MM

1205

PLW04M

LOCK WASHER 8MM

1206

PB09M

HEX BOLT M8-1.25 X 20

1207

PS07M

PHLP HD SCR M4-.7 X 8

1208

P05041208

CONTROL PANEL

1209

P05041209

CONTROL BOX

1210

PB07M

HEX BOLT M8-1.25 X 25

1211

P05041211

CONTROL BOX SUPPORT

1212

PW04M

FLAT WASHER 10MM

1213

PLW06M

LOCK WASHER 10MM

1214

PB31M

HEX BOLT M10-1.5 X 40

1215

PN02M

HEX NUT M10-1.5

Summary of Contents for G0504

Page 1: ...SAW Owner s Manual COPYRIGHT MAY 2003 BY GRIZZLY INDUSTRIAL INC REVISED MARCH 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Page 2: ......

Page 3: ...6 Clean Up 17 Site Considerations 17 Removing Resaw from Crate Pallet 18 Mounting Resaw to the Floor 18 Installing Tensioning Blade 19 Adjusting Blade Guides 20 Connecting to Dust Collector 22 Connect...

Page 4: ...g and Wheel Alignment 41 Troubleshooting 44 SECTION 9 Parts 46 Housing Parts 46 Frame Parts 48 Elevation Parts 50 Blade Guide Parts 52 Tensioning Wheel Parts 54 Drive Wheel Parts 56 Hydraulic Pump Par...

Page 5: ...grizzly com Most important we stand behind our machines We have excellent regional service departments at your disposal should the need arise If you have any service questions or parts requests pleas...

Page 6: ...l Conveyor Table Steel Conveyor Belt Rubber Wheels Steel Wheel Cover Pre Formed Steel Blade Guides Ceramic Pressure Roller 4 Cast Iron w Polyurethane Tire Main Motor Type TEFC Induction Horsepower 25...

Page 7: ...G0504 16 Horizontal Resaw Bandsaw 5...

Page 8: ...6 G0504 16 Horizontal Resaw Bandsaw...

Page 9: ...Serious personal injury could occur 3 DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL GUARDS PULLEY GUARDS AND BLADE GUARDS IN PLACE 4 WHEN REPLACING BLADES make sure the teeth face toward the front of the...

Page 10: ...nts 9 ONLY USE HIGH PRESSURE HYDRAU LIC HOSE AND STEEL HYDRAULIC FITTINGS WHEN REPLACING COM PONENTS IN THE HYDRAULIC SYS TEM DO NOT use brass or aluminum 1 BE FAMILIAR WITH THE HAZARDS OF HYDRAULIC I...

Page 11: ...0V 31 1 Amps Circuit Requirements We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing cir...

Page 12: ...ded in accordance with all local codes and ordinances Improper connections of the electrical grounding conductor can result in the risk of electric shock Check with a qualified electrician or one of o...

Page 13: ...hat comes with your motor Also the electrical system on this machine is setup for the RUN diagrams shown on the wire cover Ignore the START diagrams for this machine Figure 5 Main motor 440V wiring Fi...

Page 14: ...yor Moves the board through the bandsaw blade during cutting 5 Infeed Conveyor Engagement Lever Allows the operator to stop and start the infeed conveyor while the blade is moving 6 Control Panel The...

Page 15: ...c oil flow which drives the conveyor motors 10 Hydraulic Tank Holds and cools the hydraulic fluid for the hydraulic system 11 Return Conveyor Allows the person receiving the newly cut board to return...

Page 16: ...he head will automatically move down X inches when you press the memory button You can then repeat this procedure until the 5 board is reduced to the last 1 4 that can be cut from that board J STOP Ke...

Page 17: ...is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier...

Page 18: ...16 G0504 16 Horizontal Resaw Bandsaw Hardware Recognition Chart...

Page 19: ...ised children or visitors in your shop at any time The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent clea...

Page 20: ...crate and remov ing the machine from the crate Mounting Resaw to the Floor Although not required we recommend that you mount your new machine to the floor Because this is an optional step and floor ma...

Page 21: ...tion it between the blade guides as shown in Figure 13 Make sure the teeth point toward the right hand side of the machine as you are facing the front These instructions are hazardous if done while th...

Page 22: ...Support Bearing The blade guides keep the blade stable dur ing operation so make sure they are properly adjusted before starting the bandsaw Adjusting Blade Guides These instructions are hazardous if...

Page 23: ...bearings should only turn during cutting operations Support Bearing The support bearing is positioned behind the blade to brace it from pushing backwards during a cut Figure 19 shows the support bear...

Page 24: ...e dust collection system that you connect to the resaw must be able draw a combined total of at least 1000 CFM at the dust ports Note This number is an approximation and has been provided for estimati...

Page 25: ...problem before operating the machine further If you need help refer to the troubleshooting section in the back of this manual If you cannot easily locate the source of an unusual noise or vibration b...

Page 26: ...perating this machine However no safety list can cover every hazard for every working environment so common sense must be used at all times in all situations Operation Safety SECTION 6 OPERATIONS Conv...

Page 27: ...panel 2 Press the FUNC key 3 Enter the desired blade height to the nearest hundredth s place For example if you want the blade height to be 2 press 2 0 0 on the keypad If you want the blade height to...

Page 28: ...shing 5 Press the MEMORY button and the blade will automatically lower the distance set into the memory function Note Forbestresults makeafewcutswhileusing the MEMORY button measure the workpiece and...

Page 29: ...onveyor speed dial counter clockwise to increase the speed and clock wise to decrease the speed See Conveyor Controls on Page 24 for more information 7 Recheck the blade tension 8 Make sure the workpi...

Page 30: ...e blade if you give it fair treat ment and always use the appropriate feed rate for your operation A clean blade will perform much better than a dirty blade A dirty blade passes through the cutting ma...

Page 31: ...se for clean sealed storage Finally a respirator you can look forward to wearing at an affordable price Figure 29 H0580 Pneumatic Grease Gun H0580 Pneumatic Grease Gun Greasing fittings is a breeze wi...

Page 32: ...nted Surfaces These areas may be cleaned with a dry or damp rag however make sure you DO NOT clean bare metal surfaces with a damp rag or they may rust Motor Vacuum dust off of the motor on a regular...

Page 33: ...th two pumps of high temp bearing grease The proper greasing intervals are indicated by the boxes on the chart below Note This page was designed to be copied and used as a check off chart to help main...

Page 34: ...Removing filter To change the filter 1 Read and understand the hydraulic safe ty instructions on Page 6 before continu ing 2 Thoroughly clean the entire area around the filter to remove all dust Getti...

Page 35: ...and perform a major service The hydraulic tank when filled correctly at the sight window holds approximately 13 5 gallons of hydraulic fluid Before draining the hydraulic fluid make sure you have a dr...

Page 36: ...ean the bottom of the tank 1 Use a lint free rag to wipe up and remove any sludge from the bottom of the tank 2 Use clean hydraulic fluid on a clean rag to wipe up additional contaminants from the bot...

Page 37: ...e performing ser vice adjustments Failure to do this may result in serious personal injury Figure 34 Lower guide block adjustment bolts 5 Adjust the assembly so the blade guides are approximately 1 16...

Page 38: ...tor to the wheel pulley and a single drive V belt system that con nects the wheel pulley to the hydraulic pump Figure 35 Figure 35 G0504 V belts To adjust the V belt tension for the saw wheels 1 Disco...

Page 39: ...asurements The main conveyor table height can be adjusted left to right and front to back to make the table parallel to the blade in both directions This is an involved procedure that requires you to...

Page 40: ...the resaw to the power and repeat the checking and adjusting Steps until the measurements on your cut piece are within 0 030 Tracking Conveyors Tracking the conveyor belts means balancing the way the...

Page 41: ...remain tracking correctly 7 Tighten the rear adjustment nuts against the bracket plates then tighten the front adjust ment nuts against the bracket plates to make sure that the tracking adjustment wi...

Page 42: ...s 7 Slide the roller brackets toward the body of the resaw to loosen the belt 8 Remove the stiff cable from the center of the seam to separate it 9 Remove the old conveyor belt from the con veyor tabl...

Page 43: ...erform this procedure before attempting it Also to complete this procedure you will need to make four precision gauge blocks and have a 6 long straightedge To adjust the wheels to be coplanar 1 Discon...

Page 44: ...g the text that follows Adjustment Screws Drive Wheel Adjustment Bolts Movement Direction The bolt position around the wheel shaft determines the part of the wheel that will move when that bolt is tur...

Page 45: ...ith each other as illustrated in Figure 50 If the gauge blocks are aligned within 0 040 of each other continue to Step 12 If the gauge blocks are positioned more than 0 040 from each other repeat Step...

Page 46: ...f faulty 11 Replace weak breaker ensure correct size circuit 12 Ensure hot lines have correct voltage on all legs and main power supply is switched ON 13 Replace switch 14 Adjust head height to correc...

Page 47: ...Shape of wheels has changed from long term use and wear 1 Adjust blade support bearings Page 21 2 Clean wheels of all pitch and dust 3 Call the Grizzly Service Department at 570 546 9663 for help dete...

Page 48: ...46 G0504 16 Horizontal Resaw Bandsaw SECTION 9 Parts Housing Parts...

Page 49: ...116 LOCKING SLEEVE 1117 PW01M FLAT WASHER 8MM 1118 PLW04M LOCK WASHER 8MM 1119 PB87M HEX BOLT M8 1 25 X 15 1120 PN01M HEX NUT M6 1 1121 PLW03M LOCK WASHER 6MM 1122 P05041122 DUST PORT B 1123 PB02M HEX...

Page 50: ...48 G0504 16 Horizontal Resaw Bandsaw Frame Parts...

Page 51: ...PW01M FLAT WASHER 8MM 1205 PLW04M LOCK WASHER 8MM 1206 PB09M HEX BOLT M8 1 25 X 20 1207 PS07M PHLP HD SCR M4 7 X 8 1208 P05041208 CONTROL PANEL 1209 P05041209 CONTROL BOX 1210 PB07M HEX BOLT M8 1 25 X...

Page 52: ...50 G0504 16 Horizontal Resaw Bandsaw Elevation Parts...

Page 53: ...1319 PS65M PHLP HD SCR M4 7 X 40 1320 P0504219 LIMIT SWITCH AV8104 1321 P0504220 SWITCH BRACKET 1322 PSB02M CAP SCREW M6 1 X 20 1323 PLW03M LOCK WASHER 6MM 1324 PW03M FLAT WASHER 6MM 1325 P0504224 COV...

Page 54: ...52 G0504 16 Horizontal Resaw Bandsaw Blade Guide Parts...

Page 55: ...HER 8MM 1409 PLW04M LOCK WASHER 8MM 1410 PB15M HEX BOLT M8 1 25 X 40 1411 PB26M HEX BOLT M8 1 25 X 30 1412 P0504314 GUIDE POST BASE 1413 P0504315 ECCENTRIC SHAFT 1414 PR35M INT RETAINING RING 30MM 141...

Page 56: ...54 G0504 16 Horizontal Resaw Bandsaw Tensioning Wheel Parts...

Page 57: ...E 1 X 180 1512 PZERK2 GREASE FITTING PT 1 8 1513 PSB100M CAP SCREW M8 1 25 X 15 1514 P0504442A LEFT WHEEL SHAFT 1515 PSB13M CAP SCREW M8 1 25 X 30 1516 P0504437 SLIDER 1517 P0504437 LINER GUIDE 1518 P...

Page 58: ...613 OIL SEAL TC 75 X 95 X 10 1604 PSB73M CAP SCREW M12 1 75 X 50 1614 P05041614 INT RETAINING RING 95MM 1605 PLW05M LOCK WASHER 12MM 1615 PZERK2 GREASE FITTING PT 1 8 1606 P0504403 RIGHT BLADE WHEEL 1...

Page 59: ...PTION 1701 PB09M HEX BOLT M8 1 25 X 20 1706 P05041706 MOTOR BRACKET 1702 PLW04M LOCK WASHER 8MM 1707 PLW06M LOCK WASHER 10MM 1703 P05041703 PULLEY SLEEVE 1708 PB74M HEX BOLT M10 1 5 X 20 1704 P0504170...

Page 60: ...58 G0504 16 Horizontal Resaw Bandsaw Main Conveyor Table Parts...

Page 61: ...6M FLAT WASHER 12MM 1814 P05041814 HYDRAULIC MOTOR OMP250 1815 P0504618A MOTOR BEARING SEAT 1816 P6008LLB BALL BEARING 6008LLB 1817 PK13 KEY 1 4 X 1 4 X 1 1 2 1818 P0504621 REAR ROLLER BRACKET R 1819...

Page 62: ...02M HEX NUT M10 1 5 1906 PLW06M LOCK WASHER 10MM 1920 PB32M HEX BOLT M10 1 5 X 25 1907 PW04M FLAT WASHER 10MM 1921 P6008LLB BALL BEARING 6008LLB 1908 PB01M HEX BOLT M10 1 5 X 30 1922 P05041922 OIL PUM...

Page 63: ...SUPPORT 2016 PW01M FLAT WASHER 8MM 2005 PN09M HEX NUT M12 1 75 2017 PSB77M CAP SCREW M12 1 75 X 30 2006 PLW05M LOCK WASHER 12MM 2018 P05042018 REAR ROLLER SHAFT 2007 PW06M FLAT WASHER 12MM 2019 P05047...

Page 64: ...62 G0504 16 Horizontal Resaw Bandsaw Front Hold Down Parts...

Page 65: ...EX BOLT M10 1 5 X 25 2108 PLW06M LOCK WASHER 10MM 2109 PW04M FLAT WASHER 10MM 2110 PB49M HEX BOLT M12 1 75 X 20 2111 P0504747 PRESSURE ROLLER WHEEL 2112 P0504748 COLLAR 2113 P0504749 FRONT ROLLER SHAF...

Page 66: ...64 G0504 16 Horizontal Resaw Bandsaw Hydraulic System Parts...

Page 67: ...P05042220 HEX OIL PUMPER 3 8T X 3 8T 2221 P05042221 CONNECTOR 3 8T X 3 8H 2222 P05042222 CONNECTOR 3 8H X 3 8H 2223 P05042223 OIL PIPE 3 8 X 75 2224 P05042224 CONNECTOR 3 8T X 3 8H X 45 2225 P0504222...

Page 68: ...66 G0504 16 Horizontal Resaw Bandsaw Electrical System Parts 1...

Page 69: ...G0504 16 Horizontal Resaw Bandsaw 67 Electrical System Parts 2...

Page 70: ...P05042309 DOWN BUTTON N S 2310 P05042310 MOTOR STOP RED N S 2311 P05042311 NO FUSE SWITCH 3P 100AMP 2312 P05042312 MAG CONTACTOR LCI D065 TE 2313 P05042313 MAG CONTACTOR LCI D096 TE 2314 P05042313 MA...

Page 71: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

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