Grizzly G0466 Instruction Manual Download Page 27

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Model G0466/G0469 Air Compressors

G0466 Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PSB07M

CAP SCREW M6-1 X 30

PN06M

HEX NUT M5-.8

PLW03M

LOCK WASHER 6MM

P0466045

CENTRIFIGAL SWITCH

P0466003

CYLINDER HEAD

PHTEK15M TAP SCREW M4 X 10

P0466004

EXHAUST ELBOW

PLW02M

LOCK WASHER 4MM

P0466005

HEAD GASKET

P0466048

FAN

P0466006

VALVE PLATE

P0466049

COVER

P0466007

VALVE REED

PB95M

HEX BOLT M5-.8 X 15

P0466008

VALVE PLATE GASKET

P0466051

HANDLE GRIP

P0466009

PISTON

51-1 P0466051-1 HANDLE

P0466010

UPPER CYLINDER GASKET

PHTEK5M

TAP SCREW M4 X 12

P0466011

CYLINDER

PSB48M

CAP SCREW M6-1 X 35

PSB02M

CAP SCREW M6-1 X 20

P0466054

CAP SCREW M6-1 X 95

P0466013

LOWER CYLINDER GASKET

P0466055

SLEEVE

P0466014

COMPRESSION RING

P0466056

SLEEVE

P0466015

OIL SCRAPER RING

P0466057

QUICK CONNECT-FEMALE

P0466016

PISTON PIN

P0466058

REGULATOR

PR03M

EXT RETAINING RING 12MM

P0466059

PRESSURE GAUGE

P0466018

CONNECTING ROD

P0466060

SAFETY VALVE

P0466019

ECCENTRIC

P0466061

PRESSURE GAUGE

PN01M

HEX NUT M6-1

P0466062

STRAIN RELIEF

P0466021

OIL FILL CAP

P0466063

PRESSURE SWITCH

P0466022

HEX BOLT M5-.8 X 155

P0466064

CONNECT NPT 1/4

PW02M

FLAT WASHER 5MM

P0466065

CONNECT NPT 1/4

P0466024

OIL SIGHT GAUGE

P0466066

PRESSURE RELIEF TUBE

P0466025

OIL SIGHT GAUGE SEAL

P0466067

COMPRESSION NUT

P0466026

CRANKCASE COVER

P0466068

POWER CORD 14GA

P0466027

COVER GASKET

P0466069

CABLE CONNECTOR (O)

P0466028

OIL SEAL

P0466070

CABLE CONNECTOR (U)

P0466029

CRANKCASE

P0466071

CABLE CONNECTOR (O)

P0466030

CAPACITOR 200MFD 125VAC

P0466072

MOTOR COVER

P0466031

CAPACITOR 40 MFD 250VAC

P0466073

TANK

PN03M

HEX NUT M8-1.25

P0466074

CHECK VALVE

PW01M

FLAT WASHER 8MM

P0466075

DRAIN VALVE NPT 1/4

PLW09M

LOCK WASHER 3MM

P0466076

RUBBER FOOT

PS12M

PHLP HD SCR M3-.5 X 6

PB09M

HEX BOLT M8-1.25 X 20

P0466036

WAVY WASHER 17MM

PW01M

FLAT WASHER 8MM

P6203

BALL BEARING 6203

PB07M

HEX BOLT M8-1.25 X 25

PR18M

EXT RETAINING RING 17MM

P0466080

OUTLET TUBE 10MM

P0466039

ROTOR

P0466081

FIN TUBING

P6004

BALL BEARING 6004

P0466082

EXHAUST NUT

P0466041

STATOR

PW04M

FLAT WASHER 10MM

P0466042

REAR MOTOR COVER

P0466084

AIR FILTER KIT

PLW01M

LOCK WASHER 5MM

Summary of Contents for G0466

Page 1: ...RIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC EW7391 PRINTED IN CHINA AIR COMPRESSOR MODELS G0466 G0469 INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...ssembly 9 Placement 10 SECTION 4 OPERATIONS 11 Operation Safety 11 Starting 11 Line Pressure Regulation 12 Connecting Tools 13 Storage 14 SECTION 5 MAINTENANCE 15 Schedule 15 Draining Tank 16 Pressure Safety Valve 16 Maintenance Notes 17 SECTION 6 SERVICE 18 Troubleshooting 18 Changing Oil 20 Check Valve 20 Fixing Air Leaks 21 Pressure Switch 22 Service Notes 23 G0466 Parts Breakdown 24 G0466 Part...

Page 4: ...ccord ing to the guidelines set forth in this man ual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction It is our pleasure to provide this manual with your air compressor It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance The specifications details and photo graphs i...

Page 5: ...all 800 523 4777 Fax 800 438 5901 MACHINE DATA SHEET AIR COMPRESSOR MODEL G0466 G0469 MODEL G0466 G0469 HORSEPOWER 11 2 2 AMPERAGE 8A 14A TANK VOLUME 4 Gal 4 Gal MAXIMUM PSI 125 125 CFM 40 PSI 3 1 4 5 CFM 90 PSI 2 2 3 6 SHIPPING WEIGHT 44 lbs 64 lbs MACHINE WEIGHT 42 lbs 60 lbs ...

Page 6: ...ate danger and are not a substitute for proper accident prevention measures 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATIN...

Page 7: ...DJUSTING KEYS AND WRENCHES Make a habit of check ing for keys and adjusting wrenches before turning machinery ON 17 REDUCE THE RISK OF UNINTENTIONAL FIRING DO NOT carry tool with hand on trigger and disconnect from air when not in use 18 USE PROPER AIR HOSE for the tool Make sure your air hose is in good condition and is long enough to reach your work without stretching 19 DONOTFORCEMACHINERY Work...

Page 8: ...ks Compressed air from this compressor cannot be used for pharmaceutical food or health applications 6 AIR HOSE Make sure your air hose has a PSI rating exceeding the maxi mum PSI of your compressor is in good condition and is long enough to reach your work without stretching Make sure the air lines and power cord do not come in contact with sharp or abrasive objects 7 PLASTIC PVC PIPE DO NOT use ...

Page 9: ...T connect the machine to the power source until instructed to do so 110V Operation Amperage Draw The motors on the air compressors will draw the following amps G0466 Motor Draw 8 Amps G0469 Motor Draw 14 Amps Circuit Requirements Only connect your machine to a cir cuit that meets the requirements below Always check to see if the wires and circuit breaker in your circuit are capable of handling the...

Page 10: ... plug pin Use at least a 14 gauge cord Use a 12 gauge cord if the cord is between 25 100 feet DO NOT use extension cords over 100 feet Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not comply with local and state codes Ensure compliance by check ing with a qualified electrician Grounding In the event of an electrical short gr...

Page 11: ...ad as shown in Figure 2 Figure 3 Proper oil level 3 Add compressor oil or ISO 100 SAE 30W non detergent oil to the crank case Remove the oil breather inset in Figure 3 on top of the crankcase and add oil into the hole The oil level should be in the center of the sight glass as shown in Figure 3 Figure 2 Air filter attached to cylinder head NOTICE Never run this compressor without a full oil reserv...

Page 12: ... needs of your particular compressor Place the compressor on a solid and level surface Make sure that the hoses attached to your pneumatic device are unrestricted in movement and not subject to being run over by vehicles or punctured by sharp objects Since air compressors are often used for a sustained period of time sometimes in restricted areas wear ear protection to avoid long term exposure to ...

Page 13: ...To start the air compressor 1 Place the compressor on a solid level surface with access to a properly fused power supply DO NOT oper ate the compressor in an environment where there are explosive flammable or caustic fumes or gases 2 Make sure the compressor switch is in the OFF position lever with red cap shown in Figure 4 before connecting to the power supply Figure 4 AUTO OFF lever 3 Double che...

Page 14: ...The air tool that you attach to the air compressor should have a preferred PSI operating level Set the pressure to be delivered to the tool according to the required level of the tool To control the air supply to your tool 1 Adjust the air control knob shown in Figure 8 to set the PSI that will be delivered to your tool Turn the knob clockwise to increase the pressure or counterclockwise to decrea...

Page 15: ...our air com pressor 1 Follow the compressor Starting instruc tions on Page 11 2 Connect the tool to a good quality air hose that is long enough to reach from the point of use to the compressor Note Be aware of the placement of the hose to prevent damage Make certain the air hose is not located where it can become constricted cut by a sharp object or run over Running over a hose with a vehicle may ...

Page 16: ...he hose then remove the air hose and the tool 5 Drain water from the tank as instructed in Draining Tank on Page 16 Leave the valve open until the next usage Note Draining the air from the tank will be extremely loud Wear ear protection when draining the tank 6 Store the air compressor in its normal operating position in a cool protected area Storage Water will condense in the air com pressor tank...

Page 17: ...ake sure the AUTO OFF lever is in the OFF position the compressor is unplugged and the air pressure has been bled out of the tank Operating this equipment has the potential to cause eye injury and hearing loss Always wear eye and ear protection when operating an air compressor Be certain the safety protection you wear meet the appro priate standards of the American National Standards Institute ANS...

Page 18: ...afety valve is preset to release air if the tank exceeds its maxi mum pressure DO NOT try to adjust the safety valve pressure setting Some water may accumulate in the tank depending on usage and humidity Drain water from the tank daily to increase the lifespan of the compressor and air tools To drain the tank 1 Leave the tank pressurized and open the drain valve shown in Figure 11 to drain the wat...

Page 19: ...Model G0466 G0469 Air Compressors 17 Maintenance Notes Date This page is for tracking oil changes and other maintenance proce dures to ensure that they are performed at the scheduled intervals ...

Page 20: ...ower line for proper voltage 4 Inspect all connections on motor for loose or shorted terminals or worn insula tion 5 Install correct fuses or cir cuit breakers 6 Replace the pressure switch Motor fails to develop full power output of motor decreases rapidly with decrease in volt age at motor terminals 1 Power line overloaded with lights appliances and other motors 2 Undersized wires or cir cuits t...

Page 21: ...essure relief valve releasing below 120 PSI 6 Gaskets leaking 7 Worn rings 8 Pressure switch turns the motor OFF too soon 1 Check air tanks pipes and all connections for leaks see Page 21 2 Close drain valve 3 Inspect and clean air filter 4 Repair the check valve see Page 20 5 Replace pressure relief valve 6 Check gaskets on cylinder head assembly repair or replace as needed 7 Inspect and replace ...

Page 22: ...out and replace Changing Oil Change the oil in the air compressor pump after the initial 50 hours or 30 days of use and every 300 hours or 3 months after the first oil change Use compressor oil or ISO 100 SAE 30W non detergent type oil To change the oil 1 Unplug the air compressor and drain all the air from the tank 2 Place a container to catch the oil under the oil sight glass 3 Use a box end wre...

Page 23: ... the tank 2 Unscrew the fitting that is leaking Clean and wrap teflon tape and or spread pipe dope on the threads 3 Re install the fitting to the compressor To fix air leaking through a valve 1 Unplug the air compressor and drain all the air from the tank 2 Remove the valve clean it thoroughly then re install with teflon tape and or pipe dope 3 If the valve continues to leak replace it with a new ...

Page 24: ... beyond the proper PSI level To adjust the pressure switch 1 Unplug the air compressor from the power supply 2 Make sure the compressor switch is in the OFF position 3 Drain the pressure from the tank 4 Remove the black AUTO OFF switch cover Figure 16 by removing the screw in the recess of the cover Pull the black cover up and set it aside Figure 16 Pressure switch cover 6 Adjust the metal pressur...

Page 25: ...Model G0466 G0469 Air Compressors 23 Service Notes ...

Page 26: ...Model G0466 G0469 Air Compressors 24 G0466 Parts Breakdown ...

Page 27: ...UGE 20 PN01M HEX NUT M6 1 62 P0466062 STRAIN RELIEF 21 P0466021 OIL FILL CAP 63 P0466063 PRESSURE SWITCH 22 P0466022 HEX BOLT M5 8 X 155 64 P0466064 CONNECT NPT 1 4 23 PW02M FLAT WASHER 5MM 65 P0466065 CONNECT NPT 1 4 24 P0466024 OIL SIGHT GAUGE 66 P0466066 PRESSURE RELIEF TUBE 25 P0466025 OIL SIGHT GAUGE SEAL 67 P0466067 COMPRESSION NUT 26 P0466026 CRANKCASE COVER 68 P0466068 POWER CORD 14GA 27 P...

Page 28: ...Model G0466 G0469 Air Compressors 26 G0469 Parts Breakdown ...

Page 29: ...8 PR03M EXT RETAINING RING 12MM 58 P0469058 CONNECT 19 P0469019 CONNECTING ROD 59 P0469059 COMPRESSION NUT 3 8 20 P0469020 ECCENTRIC 60 P0469060 SPECIAL WASHER 21 P0469021 HEX BOLT M8 1 25 X 22 LH 61 P0469061 SAFETY RELIEF 22 P0469022 OIL FILL BREATHER PLUG 62 P0469062 COMPRESSION NUT 23 PB91M HEX BOLT M6 1 X 18 63 P0469063 TUBE 24 P0469024 OIL SIGHT 64 P0469064 POWER CORD 25 P0469025 O RING 65 P0...

Page 30: ...ies to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this numb...

Page 31: ...___2 8 Years ____8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____0 2 ____3 5 ____6 9 ____10 7 Do you think your machine represents a good value ____Yes ____No 8 Would you recommend Grizzly Industrial to a friend ____Yes ____No 9 Would you allow us to use your name as a reference for our customers in your area Note We never use names more than 3 times ____Yes ____No 10 ...

Page 32: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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