Grizzly G0458 Owner'S Manual Download

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Summary of Contents for G0458

Page 1: ...UNE 2011 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models MANUFACTURED SINCE 5 11 TRCREWPCBL7423 printed in...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...CTION 4 OPERATIONS 19 Depth of Cut 19 Variable Speed 20 Sanding 20 Sanding Tips 21 Choosing Sandpaper 21 Paper Replacement 22 SECTION 5 ACCESSORIES 24 SECTION 6 MAINTENANCE 25 Schedule 25 Cleaning 25...

Page 4: ...if the manual version you received matches the manufacture date of your machine For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any u...

Page 5: ...ain controls components of the sander A Circuit Breaker B ON OFF Switch w Lockout Key C Feed Speed Scale D Variable Speed Feed Rate Knob E Return Roller F Table Height Adjustment Handwheel G Feed Belt...

Page 6: ...mensions Type Wood Crate Content Machine Weight 328 lbs Length x Width x Height 25 x 33 x 33 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Lo...

Page 7: ...uminum Infeed Sanding Drum Size 4 in Construction Conveyor Belt Sandpaper Body Steel Base Steel Paint Powder Coated Other Related Information Floor To Table Height 35 40 in Sanding Belt Tension Spring...

Page 8: ...workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and inj...

Page 9: ...ing parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it was...

Page 10: ...chine Roll up or button sleeves at the cuff HAND PROTECTION Do not place hands near or in contact with sanding drums during opera tion Do not allow fingers to get pinched between board and conveyor be...

Page 11: ...time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is conn...

Page 12: ...ers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 12 AWG Ma...

Page 13: ...Wrench or Socket 13mm 1 Wrench or Socket 14mm 2 Hex Wrench 4mm 2 Phillips Head Screwdriver 1 Wood Blocks three 2x4s Wood Shims as needed Needed for Setup Your machine was carefully packaged for safe...

Page 14: ...8 1 25 4 Flat Washer 8mm 8 Carriage Bolt M8 1 25 x 15 24 Serrated Flange Nut M8 1 25 24 Combination Wrench 8 12mm 1 Hex Wrenches 4 5 6mm 1 ea The following is a list of items shipped with your machine...

Page 15: ...sical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excess...

Page 16: ...own To make it easier have an assistant hold the pieces while you assemble the stand Assembly To assemble the machine 1 Mount a top and bottom long bracket to a stand leg and loosely secure with two M...

Page 17: ...ting location once the sander is mounted to the stand it will be difficult to move 8 With help of an assistant tilt the sander back so the side with pulley cover faces the pallet move the left bottom...

Page 18: ...hread the handwheel handle into the handwheel and tighten it 16 Slide the handwheel over the shaft making sure the shaft pin Figure 15 inserts into the slots in the handwheel 17 Secure the handwheel w...

Page 19: ...fine layer of dust may be present on your stock as it comes out of the sander This is a normal characteristic of all drum sanders To connect the dust ports to a dust collector 1 Attach a 21 2 dust co...

Page 20: ...r If you need help refer to the Troubleshooting section in the back of this manual or contact Tech Support at 570 546 9663 Recommended Adjustments For your convenience the adjustments listed below hav...

Page 21: ...type of wood feed rate and sandpaper grit Attempts to remove too much material can cause jamming wood burning rapid paper wear or tear ing poor finish and belt slippage To set the depth of cut 1 Rotat...

Page 22: ...le height according to the instructions in Depth of Cut on Page 19 2 Make sure the filter bag is secure or start the dust collector if connected and turn the sander ON 3 Feed the workpiece through the...

Page 23: ...snipe when sanding more than one board of the same thickness by feeding them into the sander with the front end of the sec ond board touching the back end of the first board Feed boards into the sande...

Page 24: ...er as a pattern or use the pattern in Figure 21 to cut a new piece of sandpaper to the necessary shape After cut ting the 121 2 angled sides measure 2 along the same sides and cut off the ends with a...

Page 25: ...led cuts match the pattern in Figure 21 Make adjust ments to the sandpaper if necessary If sandpaper completely covers the access hole you may have placed too little sandpa per into the left clamp Unw...

Page 26: ...l finish sanding T23882 100 Grit Use for removing planer marks and initial finish sanding T23883 120 Grit Use for finish sanding T23884 150 Grit Use for finish sanding T23885 180 Grit Use for finish s...

Page 27: ...ting bolts Damaged sanding belt Worn switch Worn or damaged cords or plugs Damaged V belts Any other unsafe condition Oil the feed belt roller and drive bushings Clean vacuum dust buildup from inside...

Page 28: ...al gear with lithium grease every six months Clean the chain and table lift screws Figure 32 then rub lithium grease onto the chain links and screw threads Clean the heli cal gear Figure 33 and place...

Page 29: ...ws shown in Figure 35 and pushing down on the motor mount to tighten the V belts Figure 35 Feed belt V belt tension Always inspect V belts for damage or dete rioration when adjusting for tension Shoul...

Page 30: ...Run capacitor is faulty 4 Filter bags are at fault 5 V belts are slipping 6 Plug or receptacle is at fault 7 Motor connection is wired incorrectly 8 Motor bearings are at fault 9 Machine is overloade...

Page 31: ...tensioned 1 Align pulleys see Page 31 2 Properly tension V belts see Page 27 Machine lacks power drums stop turning under load 1 V belts loose 2 Too much pressure on pressure plates 1 Tighten V belts...

Page 32: ...crews 3 Loosen the motor mount cap screws shown in Figure 37 and loosen the cap screw secur ing the idler roller 4 Remove the cap screws securing the bearing bracket and rotate the bearing bracket 90...

Page 33: ...of trial and error Usually you must over tighten the loose side the side the belt is tracking towards to make the feed belt move to the middle of the rollers then loosen that same side to make the fe...

Page 34: ...clockwise one full turn at a time until the feed belt no longer slips during operation If the feed belt starts tracking to one side back off the feed belt tensioning bolt that is being adjusted If the...

Page 35: ...tension from the feed belt 4 Remove the outside table cap screws shown in Figure 42 and loosen the corresponding cap screws on the inside edge Feed Belt Replacement Figure 42 Feed belt table outside c...

Page 36: ...with Table Saw 3 Cut the 2x4 into two even pieces to make two 36 long wood gauge blocks Note Steps 1 2 can be skipped but hav ing the gauge blocks at an equal height is critical to the accuracy of yo...

Page 37: ...t adjustment knob 8 Tighten the table cap screws and repeat Steps 5 6 Pressure Plate Adjustments Table Cap Screws Table Height Adjustment Knob Tools Needed Qty Wrench 8mm 1 Hex Wrench 4mm 1 Gauge Bloc...

Page 38: ...e plate shown in Figure 48 to raise the pres sure plate or loosen the cap screw to lower the pressure plate To adjust the front pressure plate 1 Disconnect power to the sander 2 Loosen the lock nuts a...

Page 39: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 40: ...Model G0458 Mfg Since 5 11 READ ELECTRICAL SAFETY ON PAGE 37 Paddle Switch viewed from behind Ground 5 15 Plug Neutral Hot Ground 110 VAC Overload Switch viewed from behind Wiring Diagram wiring diag...

Page 41: ...253 31 32 30 63 20 21 19 23 24 22 18 61 60 64 62 29 2 5 4 72 2 5 9 46 39 54 174 212 213 204 209 205 206 210 208 211 207 181 297 298 182 156 185 183 161 157 159 158 160 184 165 153 154 152 1 2 5 1 2 4...

Page 42: ...ASHER 5MM 23 P0458023 SHAFT 74 P0458074 KNOB 8MM 24 P6003 BEARING 6003ZZ 75 P0458075 GRIZZLY COM LABEL 25 P0458025 THRUST BALL BEARING 76 P0458076 SPEED SCALE 26 P0458026 PULLEY 77 P0458077 GEAR 27 P0...

Page 43: ...170 P0458170 BEARING SEAT 118 P0458118 SIDE COVER 171 PR11M EXT RETAINING RING 25MM 119 PHTEK26M TAP SCREW M5 X 10 172 PSB06M CAP SCREW M6 1 X 25 120 PS38M PHLP HD SCR M4 7 X 10 173 P0458173 LOCKING B...

Page 44: ...X BOLT M8 1 25 X 20 223 P0458223 SWITCH RESET 271 PN03M HEX NUT M8 1 25 224 PLW04M LOCK WASHER 8MM 272 PW01M FLAT WASHER 8MM 225 P0458225 OPEN END WRENCH 8 12MM 273 P0458273 DUST BAG 226 PS19M PHLP HD...

Page 45: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 47: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 48: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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